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Viewing 241 to 270 of 20077
2017-05-10
Technical Paper
2017-01-1935
Florian Rahe, Rainer Resch
In this paper, we present our views on the electrification of agricultural machinery, especially electrification with voltages higher than 12 volts - even up to 700 volts. Requirements on modern agricultural machinery have changed drastically in recent decades. Electronic controls became standard - resulting in increased electrical power requirements. At Agritechnica 2007, John Deere and Rauch presented a tractor-implement combination using 400V AC, which prompted avid further development of this technology in agriculture. We will present our experiences with the electrification of some implements. For each development, we had a different focus and the results will be discussed. Furthermore, we will provide a short overview of possible efficiency improvements thanks to electrification and an analysis of the demands. A conclusion with an outlook on the real requirements and upcoming solutions from our perspective will complete this paper.
2017-05-10
Technical Paper
2017-01-1933
Werner Seifried
Concerning the limitation of greenhouse gases, the Kyoto protocol in 1997defined the first hard facts. A steady increase in the number of participating states as well as a rigorous focus on emission limits - even if some important countries did not sign or withdraw from the protocol - led to high pressure on existing technologies. The presentation therefore will start by discussing the four pillars of possible CO2 reduction options and will lead to the question why there is a correlation to assistance systems on hydraulic excavators. Finally innovative excavator assistance systems and their support to the objectives on CO2 reduction will be presented.
2017-05-10
Technical Paper
2017-01-1937
Heimo Schreier, Burak Aliefendioglu, Roger Perthen, Jürgen Tochtermann
Local air pollution, noise emissions as well as global CO2 reduction and public pressure drive the need for zero emission transport solutions in urban areas. OEMs are currently developing battery electric vehicles with the focus to provide emission free urban transportation combined with lowest total cost of ownership and consequently a positive business case for the end customers. Thereby the main challenges are electric range, product cost, system weight, vehicle packaging and durability. Hence they are the main drivers in current developments. In this paper AVL describes two of its truck and bus solutions - a modular battery concept as well as a concept for an integrated electric axle. Based on the vehicle requirements concept designs for both systems are presented.
2017-04-11
Journal Article
2017-01-9625
Souhir Tounsi
Abstract In this paper, we present a design and control methodology of an innovated structure of switching synchronous motor. This control strategy is based on the pulse width modulation technique imposing currents sum of a continuous value and a value having a shape varying in phase opposition with respect to the variation of the inductances. This control technology can greatly reduce vibration of the entire system due to the strong fluctuation of the torque developed by the engine, generally characterizing switching synchronous motors. A systemic design and modelling program is developed. This program is validated following the implementation and the simulation of the control model in the simulation environment Matlab-Simulink. Simulation results are with good scientific level and encourage subsequently the industrialization of the global system.
2017-04-11
Journal Article
2017-01-9076
Ioannis Karakitsios, Evangelos Karfopoulos, Nikolay Madjarov, Aitor Bustillo, Marc Ponsar, Dionisio Del Pozo, Luca Marengo
Abstract The aim of this paper is to introduce a complete fast dynamic inductive charging infrastructure from the back-office system (EV management system) up to the Electric Vehicle (EV) (inductive power transfer module, positioning mechanism, electric vehicle modifications) and the EV user (User interface). Moreover, in order to assess the impact of the additional demand of inductive charging on the grid operation, an estimation of the 24-hour power profile of dynamic inductive charging is presented considering, apart from the road traffic, the probability of the need for fast charging, as well as the specifications of the proposed solution. In addition, an energy management system is presented enabling the management of the operation of the inductive charging infrastructure, the interaction with the EV users and the provision of demand response services to different stakeholders.
2017-04-11
Journal Article
2017-01-9075
Rami Abousleiman, Osamah Rawashdeh, Romi Boimer
Abstract Growing concerns about the environment, energy dependency, and the unstable fuel prices have increased the sales of electric vehicles. Energy-efficient routing for electric vehicles requires novel algorithmic challenges because traditional routing algorithms are designed for fossil-fueled vehicles. Negative edge costs, battery power and capacity limits, vehicle parameters that are only available at query time, alongside the uncertainty make the task of electric vehicle routing a challenging problem. In this paper, we present a solution to the energy-efficient routing problem for electric vehicles using ant colony optimization. Simulation and real-world test results demonstrate savings in the energy consumption of electric vehicles when driven on the generated routes. Real-world test results revealed more than 9% improvements in the energy consumption of the electric vehicle when driven on the recommended route rather than the routes proposed by Google Maps and MapQuest.
2017-04-11
Journal Article
2017-01-9178
Arash E. Risseh, Hans-Peter Nee, Olof Erlandsson, Klas Brinkfeldt, Arnaud Contet, Fabian Frobenius lng, Gerd Gaiser, Ali Saramat, Thomas Skare, Simon Nee, Jan Dellrud
The European Union’s 2020 target aims to be producing 20 % of its energy from renewable sources by 2020, to achieve a 20 % reduction in greenhouse gas emissions and a 20 % improvement in energy efficiency compared to 1990 levels. To reach these goals, the energy consumption has to decrease which results in reduction of the emissions. The transport sector is the second largest energy consumer in the EU, responsible for 25 % of the emissions of greenhouse gases caused by the low efficiency (<40 %) of combustion engines. Much work has been done to improve that efficiency but there is still a large amount of fuel energy that converts to heat and escapes to the ambient atmosphere through the exhaust system. Taking advantage of thermoelectricity, the heat can be recovered, improving the fuel economy.
2017-04-11
Journal Article
2017-01-9176
Jitesh Shukla, A Grinspan, Jeyanthi subramanian
Abstract Lifting axles are auxiliary axles that provide increased load carrying capacity in heavy commercial vehicles. Lift axle gives better fuel efficiency as well as it reduces the operational costs by means of increasing the loading carrying capacity. These axles are raised when the vehicle is in unloaded condition, thus increasing the traction on remaining wheels and reducing the tire wear which in turn lower down the maintenance cost of the vehicle. Lifting height and force requires to lift the whole mechanism and are two main considerable factors to design the lifting axle mechanism. Although in India currently, the use of lift mechanism of single tire with continuous axle is more common. But in the case of pusher axle, continuous axle is unable to lift more after certain height because of the draft angle of the propeller shaft, and single tire axle which has less load carrying capacity up to 6T (Tons).
2017-04-11
Journal Article
2017-01-9450
Ali Reza Taherkhani, Carl Gilkeson PhD, Philip Gaskell PhD, Rob Hewson PhD, Vassili Toropov PhD, Amin Rezaienia PhD, Harvey Thompson
Abstract This paper investigates the optimization of the aerodynamic design of a police car, BMW 5-series which is popular police force across the UK. A Bezier curve fitting approach is proposed as a tool to improve the existing design of the warning light cluster in order to reduce drag. A formal optimization technique based on Computational Fluid Dynamics (CFD) and moving least squares (MLS) is used to determine the control points for the approximated curve to cover the light-bar and streamline the shape of the roof. The results clearly show that improving the aerodynamic design of the roofs will offer an important opportunity for reducing the fuel consumption and emissions for police vehicles. The optimized police car has 30% less drag than the non-optimized counter-part.
2017-03-28
Technical Paper
2017-01-0016
Don Zaremba, Emily Linehan, Carlos Ramirez Ramos
Abstract For over thirty years, the silicon power MOSFET’s role has expanded from a few key components in electronic engine control to a key component in nearly every automotive electronics system. New and emerging automotive applications such as 48 V micro hybrids and autonomous vehicle operation require improved power MOSFET performance. This paper reviews mature and state of the art power MOSFET technologies, from planar to shield gate trench, with emphasis on applicability to automotive electronic systems. The automotive application environment presents unique challenges for electronic systems and associated components such as potential for direct short to high capacity battery, high voltage battery transients, high ambient temperature, electromagnetic interference (EMI) limitations, and large delta temperature power cycling. Moreover, high reliability performance of semiconductor components is mandatory; sub 1 ppm overall failure rate is now a fundamental requirement.
2017-03-28
Journal Article
2017-01-0019
Yang Zhao, Weiwen Deng, Jian Wu, Rui He
Abstract Electric vehicle (EV) has been regarded as not only an effective solution for environmental issues but also a more controllable and responsible device to driving forces with electric motors and precise torque measurement. For electric vehicle equipped with four in-wheel motors, its tire longitudinal forces can be generated independently and individually with fully utilized tire adhesion at each corner. This type of the electric vehicles has a distributed drive system, and often regarded as an over-actuated system since the number of actuators in general exceeds the control variables. Control allocation (CA) is often considered as an effective means for the control of over-actuated systems. The in-vehicle network technology has been one of the major enablers for the distributed drive systems. The vehicle studied in this research has an electrohydraulic brake system (EHB) on front axle, while an electromechanical brake system (EMB) on rear axle.
2017-03-28
Journal Article
2017-01-0001
Ming Cheng, Bo Chen
Abstract This paper studies the hardware-in-the-loop (HiL) design of a power-split hybrid electric vehicle (HEV) for the research of HEV lithiumion battery aging. In this paper, an electrochemical model of a lithium-ion battery pack with the characteristics of battery aging is built and integrated into the vehicle model of Autonomie® software from Argonne National Laboratory. The vehicle model, together with the electrochemical battery model, is designed to run in a dSPACE real-time simulator while the powertrain power distribution is managed by a dSPACE MicroAutoBoxII hardware controller. The control interface is designed using dSPACE ControlDesk to monitor the real-time simulation results. The HiL simulation results with the performance of vehicle dynamics and the thermal aging of the battery are presented and analyzed.
2017-03-28
Technical Paper
2017-01-0186
Cory J. Kreutzer, John Rugh, Jeff Tomerlin
Abstract Increased market penetration of electric drive vehicles (EDVs) requires overcoming a number of hurdles, including limited vehicle range and the elevated cost in comparison to conventional vehicles. Climate control loads have a significant impact on range, cutting it by over 50% in both cooling and heating conditions. To minimize the impact of climate control on EDV range, the National Renewable Energy Laboratory has partnered with Hyundai America and key industry partners to quantify the performance of thermal load reduction technologies on a Hyundai Sonata plug-in hybrid electric vehicle. Technologies that impact vehicle cabin heating in cold weather conditions and cabin cooling in warm weather conditions were evaluated. Tests included thermal transient and steady-state periods for all technologies, including the development of a new test methodology to evaluate the performance of occupant thermal conditioning.
2017-03-28
Technical Paper
2017-01-0183
Mingyu Wang, Timothy Craig, Edward Wolfe, Tim J LaClair, Zhiming Gao, Michael Levin, Danrich Demitroff, Furqan Shaikh
Abstract It is widely recognized in the automotive industry that, in very cold climatic conditions, the driving range of an Electric Vehicle (EV) can be reduced by 50% or more. In an effort to minimize the EV range penalty, a novel thermal energy storage system has been designed to provide cabin heating in EVs and Plug-in Hybrid Electric Vehicles (PHEVs) by using an advanced phase change material (PCM). This system is known as the Electrical PCM-based Thermal Heating System (ePATHS) [1, 2]. When the EV is connected to the electric grid to charge its traction battery, the ePATHS system is also “charged” with thermal energy. The stored heat is subsequently deployed for cabin comfort heating during driving, for example during commuting to and from work. The ePATHS system, especially the PCM heat exchanger component, has gone through substantial redesign in order to meet functionality and commercialization requirements.
2017-03-28
Technical Paper
2017-01-0184
Miyoko Oiwake, Ozeki Yoshiichi, Sogo Obata, Hideaki Nagano, Itsuhei Kohri
Abstract In order to develop various parts and components for hybrid electric vehicles, understanding the effect of their structure and thermal performance on their fuel consumption and cruising distance is essential. However, this essential information is generally not available to suppliers of vehicle parts and components. In this report, following a previous study of electric vehicles, a simple method is proposed as the first step to estimate the algorithm of the energy transmission and then the cruising performance for hybrid electric vehicles. The proposed method estimates the cruising performance using only the published information given to suppliers, who, in general, are not supplied with more detailed information. Further, an actual case study demonstrating application of the proposed method is also discussed.
2017-03-28
Technical Paper
2017-01-0188
Yoichiro Higuchi, Hiroyuki Kobayashi, Zhiwei Shan, Mikiharu Kuwahara, Yoshiharu Endo, Yuha Nakajima
Abstract As vehicle emission regulations become increasingly rigorous, the automotive industry is accelerating the development of electrified vehicle platforms such as Battery Electric Vehicles (BEV) and Plug-in Hybrid Electric Vehicles (PHEV). Since the available waste heat from these vehicles is limited, additional heat sources such as electric heaters are needed for cabin heating operation. The use of a heat pump system is one of the solutions to improve EV driving range at cold ambient conditions. In this study, an efficient gas-injection heat pump system has been developed, which achieves high cabin heating performance at low ambient temperature and dehumidification operation without the assistance of electric heaters in ’17 model year Prius Prime.
2017-03-28
Technical Paper
2017-01-0171
Quansheng Zhang, Yan Meng, Christopher Greiner, Ciro Soto, William Schwartz, Mark Jennings
Abstract In this paper, the tradeoff relationship between the Air Conditioning (A/C) system performance and vehicle fuel economy for a hybrid electric vehicle during the SC03 drive cycle is presented. First, an A/C system model was integrated into Ford’s HEV simulation environment. Then, a system-level sensitivity study was performed on a stand-alone A/C system simulator, by formulating a static optimization problem which minimizes the total energy use of actuators, and maintains an identical cooling capacity. Afterwards, a vehicle-level sensitivity study was conducted with all controllers incorporated in sensitivity analysis software, under three types of formulations of cooling capacity constraints. Finally, the common observation from both studies, that the compressor speed dominates the cooling capacity and the EDF fan has a marginal influence, is explained using the thermodynamics of a vapor compression cycle.
2017-03-28
Technical Paper
2017-01-0136
Apostolos Karvountzis-Kontakiotis, Apostolos Pesiridis, Hua Zhao, Fuhaid Alshammari, Benjamin Franchetti, Ioannis Pesmazoglou, Lorenzo Tocci
Abstract Modern heavy duty diesel engines can well extend the goal of 50% brake thermal efficiency by utilizing waste heat recovery (WHR) technologies. The effect of an ORC WHR system on engine brake specific fuel consumption (bsfc) is a compromise between the fuel penalty due to the higher exhaust backpressure and the additional power from the WHR system that is not attributed to fuel consumption. This work focuses on the fuel efficiency benefits of installing an ORC WHR system on a heavy duty diesel engine. A six cylinder, 7.25ℓ heavy duty diesel engine is employed to experimentally explore the effect of backpressure on fuel consumption. A zero-dimensional, detailed physical ORC model is utilized to predict ORC performance under design and off-design conditions.
2017-03-28
Technical Paper
2017-01-0137
Akira Ando, Koichi Hamashima, Shinji Kato, Noriyuki Tomita, Takahiro Uejima
Abstract In respect to the present large refrigerator trucks, sub-engine type is the main product, but the basic structure does not change greatly since the introduction for around 50 years. A sub-engine type uses an industrial engine to drive the compressor, and the environmental correspondence such as the fuel consumption, the emission is late remarkably. In addition, most of trucks carry the truck equipment including the refrigerator which consumes fuel about 20% of whole vehicle. Focusing on this point, the following are the reports about the system development plan for fuel consumption reduction of the large size refrigerator truck. New concept is to utilize electrical power from HV system to power the electric-driven refrigerator. We have developed a fully electric-driven refrigerator system, which uses regenerated energy that is dedicated for our refrigerator system.
2017-03-28
Journal Article
2017-01-0133
Bin Xu, Adamu Yebi, Simona Onori, Zoran Filipi, Xiaobing Liu, John Shutty, Paul Anschel, Mark Hoffman
Abstract This paper presents the transient power optimization of an organic Rankine cycle waste heat recovery (ORC-WHR) system operating on a heavy-duty diesel (HDD). The optimization process is carried on an experimentally validated, physics-based, high fidelity ORC-WHR model, which consists of parallel tail pipe and EGR evaporators, a high pressure working fluid pump, a turbine expander, etc. Three different ORC-WHR mixed vapor temperature (MVT) operational strategies are evaluated to optimize the ORC system net power: (i) constant MVT; (ii) constant superheat temperature; (iii) fuzzy logic superheat temperature based on waste power level. Transient engine conditions are considered in the optimization. Optimization results reveal that adaptation of the vapor temperature setpoint based on evaporation pressure strategy (ii) provides 1.1% mean net power (MNP) improvement relative to a fixed setpoint strategy (i).
2017-03-28
Journal Article
2017-01-0126
Joshua W. Finn, John R. Wagner
Abstract Hybrid vehicle embedded systems and payloads require progressively more accurate and versatile thermal control mechanisms and strategies capable of withstanding harsh environments and increasing power density. The division of the cargo and passenger compartments into convective thermal zones which are independently managed can lead to a manageable temperature control problem. This study investigates the performance of a Peltier-effect thermoelectric zone cooling system to regulate the temperature of target objects (e.g., electronic controllers, auxiliary computer equipment, etc) within ground vehicles. Multiple thermoelectric cooling modules (TEC) are integrated with convective cooling fans to provide chilled air for convective heat transfer from a robust, compact, and solid state device. A series of control strategies have been designed and evaluated to track a prescribed time-varying temperature profile while minimizing power consumption.
2017-03-28
Journal Article
2017-01-1173
Shunya Kato, Ikuo Ando, Koji Ohshima, Tooru Matsubara, Yasuhiro Hiasa, Hideki Furuta, Yuma Mori
Abstract Lexus launched the new hybrid luxury coupe LC500h in 2017 to help enhance its brand image and competitiveness for the new generation of Lexus. During the development of the LC500h, major improvements were made to the hybrid system by adopting the newly-developed Multi Stage Hybrid System, which combines a multi stage shift device with the transmission from the previous hybrid system to maximize the potential of the electrically-controlled continuously variable transmission. Optimum engine and electrical component specifications were designed for the new vehicle and transmission. As a result, the LC500h achieves a 0-to-60 mph acceleration time of 4.7 seconds, with a combined fuel economy of 30.0 mpg while satisfying SULEV emissions requirements. Two controls were constructed to help resolve the issues that arose due to adding the shift device.
2017-03-28
Technical Paper
2017-01-1174
Vincent Freyermuth, Aymeric Rousseau
Today’s value proposition of plug-in hybrid electric vehicles (PHEV) and battery electric vehicles (BEV) remain expensive. While the cost of lithium batteries has significantly decreased over the past few years, more improvement is necessary for PHEV and BEV to penetrate the mass market. However, the technology and cost improvements of the primary components used in electrified vehicles such as batteries, electric machines and power electronics have far exceeded the improvements in the main components used in conventional vehicles and this trend is expected to continue for the foreseeable future. Today’s weight and cost structures of electrified vehicles differ substantially from that of conventional vehicles but that difference will shrink over time. This paper highlights how the weight and cost structures, both in absolute terms and in terms of split between glider and powertrain, converge over time.
2017-03-28
Technical Paper
2017-01-1171
Sury Janarthanam, Neil Burrows, Bhaskara Rao Boddakayala
Abstract Automotive vehicle manufactures are implementing electrification technologies in many vehicle line-ups to improve fuel economy and meet emission standards. As a part of electrification, High Voltage (HV) battery packs are integrated alongside internal combustion engines. Recent generation HV batteries allow extensive power usage, by allowing greater charge and discharge currents and broader State of Charge (SOC) ranges. Heat generated during the charge-discharge cycles must be managed effectively to maintain battery cell performance and life. This situation requires a cooling system with higher efficiency than earlier generation electrified powertrains. There are multiple thermal solutions for cooling HV battery packs including forced air, liquid, direct refrigerant, and passive cooling. The most common types of HV battery pack cooling, for production vehicles, are air cooled using cabin interior air and liquid cooled using powertrain cooling systems.
2017-03-28
Journal Article
2017-01-1172
Yan-Song Chen, Joshua Chang, I-Ming Chen, Ming-Yen Chen, Tyng Liu
Abstract A hybrid transmission may be in any combination of a power-split, series or parallel configuration. This study is aimed to develop a hybrid transmission with six possible configurations: power-split, series, two parallel configurations, and two EV configurations. The Function Power Graph (FPG) methodology was applied in this study. After creating and merging FPGs, a possible solution consisting of only one planetary gearset, one ICE, one MG1, one MG2, two rotating clutches, and one brake clutch was synthesized to satisfy all configuration requirements. This transmission was based on power-split configuration which can switch to other configurations. The parallel configuration I extracted more power from MG1 and ICE during lower speed driving in order to utilize the two sufficiently, and respond to the increased desire for horsepower in the market. Additionally, parallel configuration II was set up so that ICE can directly propel the vehicle during freeway cruising.
2017-03-28
Technical Paper
2017-01-1169
Ahmed M. Ali, Alhossein Mostafa Sharaf, Hesham Kamel, Shawky Hegazy
Abstract This paper presents an integrated experimental and simulation investigation which is conducted on a series hybrid electric vehicle. The mathematical model is simulated in two distinct environments; MATLAB/Simulink and GT-Suite. An experimental test rig is devised in order to measure the vehicle performance including wheeled-chassis dynamometer. Components consumed powers, vehicle speed, engine revolution, fuel consumption and consumed energies are all measured in real time and the results are used to verify the numerical modelling work. For optimizing the performance of the vehicle, a rule based control algorithm is proposed and applied to the model using Stateflow environment. Many sequential-decision logic-based rules are graphical coded to operate the internal combustions engine at its most fuel efficient modes.
2017-03-28
Journal Article
2017-01-1170
Tong Zhang, Chen Wang, Wentai Zhou, Huijun Cheng, Haisheng Yu
Abstract Because a compound power-split transmission is directly connected to the engine, dramatic fluctuations in engine output torque result in strong jerks and torque losses when the hybrid vehicle is in mode transition from electric drive mode to hybrid drive mode. In order to enhance ride comfort and reduce the output torque gap during mode transition process, a brake clutch assisted coordinated control strategy was developed. Firstly, the dynamic plant model of the power-split vehicle including driveline model, engine ripple torque and brake clutch torque was deduced. Secondly, the brake clutch assisted mode transition process was analyzed, and the output torque capability was compared between cases of both brake clutch assisted and unassisted mode transition process. Thirdly, a coordinated control strategy was designed to determine the desired motor torque, brake clutch torque, engine torque, and the moment of fuel injection.
2017-03-28
Journal Article
2017-01-1167
Kousuke Baba, Yuuki Kubo, Toyoji Yagi, Akihiro Imura
Abstract In this paper, we propose a high voltage brushless AC starter that contributes to improved fuel efficiency and a reduction in the cost of the one-motor two-clutch hybrid system, which we call a 1MG2CL system. We have named it the HV starter, and it is composed of an AC motor, inverter and pinion with a shift mechanism. One of the issues with the 1MG2CL system is the high electrical energy when starting an ICE as it switches over from EV drive to HEV drive. While the ICE is starting, the main motor has to crank the ICE via the clutch; the clutch slips to absorb the main motor power, so the main motor has to output a high power to overcome the loss. Therefore, to contribute to reducing the electrical power by eliminating clutch slip losses, we developed an HV starter as a dedicated ICE starting device. Thanks to the reduction in electrical power, the HV starter is able to improve fuel efficiency and reduce system costs.
2017-03-28
Journal Article
2017-01-1163
Shinji Ichikawa, Hiroaki Takeuchi, Shigeru Fukuda, Shigeki Kinomura, Yoshiki Tomita, Yosuke Suzuki, Takahiko Hirasawa
Abstract A next-generation plug-in hybrid system has been developed for the new Prius Prime. The objective of this development was to maximize the performance of the Toyota Hybrid System II (THS II) developed for the new fourth generation Prius HV, while achieving even better dynamic performance in electric vehicle (EV) mode. These objectives were accomplished by the adoption of new components and systems, as well as refinements to existing hybrid vehicle (HV) components. This paper describes the development of this new plug-in hybrid system.
2017-03-28
Technical Paper
2017-01-1164
Zhe Huang, Masayuki Kita, Robert Cardno
Electrification has been considered one of the major solutions to meet stringent U.S. fuel economy and CO2 targets of 2025. Numerous published researches are mainly focused on improving fuel economy for passenger cars, but less has been done for larger size light-duty vehicles, such as pickup trucks, SUVs and minivans, which contribute to a considerable amount of vehicle sales in the U.S. market. Due to larger vehicle size and different usage profile, it is expected that the ideal electrification architecture is different than that of a passenger car. The purpose of this study is to identify potential low-voltage electrification solutions for an existing class 2 pickup truck for fuel economy improvement, while taking into account cost effectiveness for large market penetration. One of the potential solutions is presented. In this paper, vehicle electrification configuration concepts are examined by computer simulations.
Viewing 241 to 270 of 20077