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2017-10-08
Technical Paper
2017-01-2455
Vikram Chopra
Abstract This paper reports on the design of a synchronizer brake based on permanent magnets, capable of braking with an active zero-slip load. Eddy-current brakes are widely used in automation and transportation applications; however, their use is limited by the rotor speed. For low-speed and high-torque applications, designs based on permanent magnets are better suited. Zero-slip braking torque is increased by the use of permanent magnets but, consequently, so is the cogging torque. At first, the synchronizer brake was designed with 16 surface magnets on the rotor. However, in order to reduce the permanent magnet mass, the rotor was re-designed with half the number of surface magnets. This novel design helped lower cogging torque and fabrication costs. Simulation of the design, using the 3D transient with motion solver in commercial finite element software, showed promising results.
2017-10-08
Technical Paper
2017-01-2462
Ruipeng Zhang, Kaichuang Meng
Abstract Due to the increase of mining production and rising labor costs, manufacturers of construction and mining equipment are engaged in developing large tonnage mining truck with good dynamic performance and high transport efficiency. This paper focuses on the improvement of the dynamic performance of a 52t off-highway dump truck. According to the characteristics of its operating cycle, electric auxiliary drive system is installed in the front axle aiming at improving the utilization rate of ground adhesion. The new all-wheel drive hybrid electric system makes it possible for dump truck transports at a higher velocity. Both the conventional dump truck model and the new all-wheel drive hybrid truck model are built based on the AVL-Cruise platform. Meanwhile, under the premise of enough dynamic performance, fuel consumption can be minimized by collaborative optimization in Isight.
2017-09-23
Technical Paper
2017-01-1953
Manfei Bai, Lu Xiong, Zhiqiang Fu, Renxie Zhang
Abstract In this paper, a speed tracking controller is designed for the All-terrain vehicles. The method of feedforward with state variable feedback based on conditional integrators is adopted by the proposed control algorithm. The feedforward is designed considering the influence of the road slope on the longitudinal dynamics, which makes the All-terrain vehicles satisfy the acceleration demand of the upper controller when it tracks the desired speed on the road with slope varying greatly. The road slope is estimated based on a combined kinematic and dynamic model. This method solves the problem that road slope estimation requires an accurate vehicle dynamic model and are susceptible to acceleration sensor bias. Based on the vehicle dynamic model and the nonlinear tire model, the method of conditional integration is used in the state variable feedback, which considers the saturation constraint of the actuator with the intention of preventing the divergent integral operation.
2017-09-23
Technical Paper
2017-01-1962
Hongluo Li, Yutao Luo
Abstract The trajectory planning and the accurate path tracking are the two key technologies to realize the intelligent driving. The research of the steering wheel angle plays an important role in the path tracking. The purpose of this study is to optimize the steering wheel angle input during the automated lane changing. A dynamic programming approach to trajectory planning is proposed in this study, which is expected to not only achieve a quick reaction to the changing driving environment, but also optimize the balance between vehicle performance and driving efficiency. First of all, the lane changing trajectory is planned based on the positive and negative trapezoidal lateral acceleration method. In addition, the multi-objective optimization function is built which includes such indexes: lateral acceleration, lateral acceleration rate, yaw rate, lane changing time and lane changing distance.
2017-09-17
Technical Paper
2017-01-2505
Mahesh Shridhare, Santosh Sonar, Manish Ranawat, Ajit Kumar Jindal
Abstract This paper explains a method to estimate and reduce brake pulling of vehicles due to force difference between RH and LH brake during straight ahead braking. One of the cause of brake pulling during straight ahead braking is brake force difference between right and left brakes of front and rear axles. It is challenging to eliminate this unwanted pulling especially during panic braking in shorter wheelbase vehicles having high center of gravity (CG) and drum brake on all wheels. A mathematical model is developed to estimate amount of brake pulling from known parameters like brake force, tire properties, steering geometry, suspension hard points, vehicle CG, scrub radius, castor angle etc. Vehicle tests were conducted to measure amount of brake pulling and close correlation was observed between vehicle test results and derived model.
2017-09-17
Technical Paper
2017-01-2508
Xianyao Ping, Shengguang Xiong, Gangfeng Tan, Jialiang Liu
Abstract Using friction brakes for long time can increase easily its temperature and lower vehicle brake performance in the downhill process. The drivers' hysteretic perception to future driving condition could mislead them to stop untimely the engine brake, and some other auxiliary braking devices are designed to increase the brake power for reduction of the friction brake torque. The decompression engine brake has complex structure and high cost, and the application of eddy current retarder or hydraulic retarder on the commercial vehicles is mainly limited to their cost and mass. In this paper, an innovative brake guidance system for commercial vehicles with coordinated friction brakes and engine brake is introduced to guide the drivers to minimize the use of the friction brakes on the downhill with consideration of future driving conditions, which is aimed at releasing the engine brake potential fully and controlling the friction brake temperature in safe range.
2017-09-17
Technical Paper
2017-01-2512
Matteo Corno, Federico Roselli, Luca Onesto, Sergio Savaresi, Frank Molinaro, Eric Graves, Andrew Doubek
Abstract Anti-lock braking systems are one of the most important safety systems for wheeled vehicles. They reduce the braking distance and, most importantly, help the user maintain controllability and steerability of the vehicle. This paper extends and adapts the concept of Anti-lock braking systems to tracked vehicles, specifically to snowmobiles. Snowmobiles are an interesting development platform for two main reasons: 1) track dynamics, despite being analogous to tire dynamics, present important differences that help understanding the features of the control algorithm and 2) snowmobiles are simple and rugged vehicles with a limited set of sensors, making the design of an effective control system challenging. The paper designs a track-deceleration based ABS algorithm and tests it both in straight riding and cornering.
2017-09-17
Technical Paper
2017-01-2510
Shengguang Xiong, Gangfeng Tan, Bo Yang, Longjie Xiao, Yongbing Xu, Yishi Wang
Abstract Fluid auxiliary braking devices can provide braking torque through hydraulic damping, fluid auxiliary braking devices can also convert vehicular inertia energy into transmission fluid heat energy during the braking, which can effectively alleviate the work pressure of the main brake. Traditional hydraulic auxiliary braking devices use transmission fluids to transmit torque, however, there is a certain lag effect during the braking. The magnetorheological fluid (MR fluid) can also be used to transmit torque because it has the advantages of controlling braking torque linearly and responding fast to the magnetic field changed. The temperature of MR fluid will increase when the vehicle is engaged in continuous braking. MR fluid temperature changes will cause a bad influence on the efficiency stability of auxiliary braking.
2017-09-17
Technical Paper
2017-01-2494
Severin Huemer-Kals, Manuel Pürscher, Peter Fischer
Abstract Complex Eigenvalue Analysis (CEA) is widely established as a mid- to high-frequency squeal simulation tool for automobile brake development. As low-frequency phenomena like creep groan or moan become increasingly important and appropriate time-domain methods are presently immature and expensive, some related questions arise: Is it reasonable to apply a CEA method for low-frequency brake vibrations? Which conditions in general have to be fulfilled to evaluate a disk brake system’s noise, vibration and harshness (NVH) behavior by the use of CEA simulation methods? Therefore, a breakdown of the mathematical CEA basis is performed and its linear, quasi-static approach is analyzed. The mode coupling type of instability, a common explanation model for squeal, is compared with the expected real world behavior of creep groan and moan phenomena.
2017-09-17
Technical Paper
2017-01-2493
Sivakumar Palanivelu, Jeevan Patil, Ajit Kumar Jindal
Abstract Apart from being an active safety system the brake system represents an important aspect of the vehicle dynamics. The vehicle retardation and stopping distance completely depend upon the performance of brake system and the functionality of all components. However, the performance prediction of the entire system is a challenging task especially for a complex configuration such as multi-axial vehicle applications. Furthermore, due to its complexity most often the performance prediction by some methods is limited to static condition. Hence, it is very important to have equivalent mathematical models to predict all performance parameters for a given configuration in all different conditions This paper presents the adopted system modelling approach to model all the elements of the pneumatic brake system such as dual brake valve, relay valve, quick release valve, front and rear brake actuators, foundation brake etc.
2017-05-24
Technical Paper
2017-36-0004
Wesley Bolognesi Prado, Silvia Faria Iombriller, Jonathan Orsi Chiu, Alexandre Roman
Abstract S-cam brakes concept are largely used by commercial vehicles around the world due to its low cost, easy maintenance and robustness. An important component of s-cam brakes is the slack adjuster, that is responsible for amplify brake chamber forces and assure correct lining and drum clearance. Therefore usually slack adjuster mechanism characteristics are defined only by empiric method considering trial and error tentative. This paper aims to demonstrate a methodology created to develop new air s-cam brakes slack adjuster definition taken in consideration its interface with other brake components. During this study was identified design specification for each component and its influence on adjustment process. It was verified the intrinsic characteristics of slack adjuster mechanism and developed a calculation tool to predict its actuation on the brake. The interface of slack adjuster with other foundation brake components and drum compliance were also studied.
2017-05-18
Journal Article
2017-01-9680
Husain Kanchwala, Pablo Luque Rodriguez, Daniel Alvarez Mantaras, Johan Wideberg, Sagar Bendre
Abstract In recent times, electric vehicles (EV) are gaining a lot of attention as they run clean and are environment friendly. Recent advances in the applications of integrating control systems in automotive vehicles have made it practicable to accomplish improvement in vehicle's longitudinal and lateral dynamics. This paper deals with a brief overview of current state of art vehicle technologies like direct yaw moment control, traction control and side slip control of EV. There are various controller algorithms available in literature with different torque vectoring strategies. As EV can be precisely controlled because of quick in hub wheel motor response times, therefore various torque vectoring strategies can be comfortably used for enhancing vehicle dynamics. Moreover, by using four independent in-wheel motors, several types of motion controls can be performed.
2017-03-28
Technical Paper
2017-01-1727
Yumin Lin, Bo-Chiuan Chen, Hsien-Chi Tsai, Bi-Cheng Luan
Abstract A model-based sensor fault detection algorithm is proposed in this paper to detect and isolate the faulty sensor. Wheel speeds are validated using the wheel speed deviations before being employed to check the sensor measurements of the vehicle dynamics. Kinematic models are employed to estimate yaw rate, lateral acceleration, and steering wheel angle. A Kalman filter based on a point mass model is employed to estimate longitudinal speed and acceleration. The estimated vehicle dynamics and sensor measurements are used to calculate the residuals. Adaptive threshold values are employed to identify the abnormal increments of residuals. Recursive least square method is used to design the coefficients of the expressions for adaptive threshold values, such that the false alarms caused by model uncertainties can be prevented. Different combinations of estimations are employed to obtain 18 residuals.
2017-03-28
Technical Paper
2017-01-1371
Hao Pan, Xuexun Guo, Xiaofei Pei, Xingzhi Dong
Abstract Brake pedal feel plays an important role in the driver's comprehensive subjective feeling when braking, which directly affects the active safety and riding comfort of passenger car. A systematical mathematical model of the vehicle brake system is built in according with the structure and system characteristics of hydraulic servo brake system. A complete hydraulic servo brake system simulation model composed of brake pedal, vacuum booster, brake master cylinder, brake pipe, brake wheel cylinders, brake calipers is established in AMESim. The effects of rubber reaction plate stiffness, rubber valve opening, brake master cylinder piston, brake caliper, brake pipe deformation and friction liner deformation on brake pedal feel are considered in this model. The accuracy of this model is verified by real road vehicle tests under static and dynamic two different conditions.
2017-03-28
Technical Paper
2017-01-0080
Qilu Wang, Bo Yang, Gangfeng Tan, Shengguang Xiong, XiaoXiao Zhou
Abstract Mountain road winding and bumpy, traffic accidents caused by speeding frequently happened, mainly concentrated on curves. The present curve warning system research are based on Charge-coupled Device, but the existing obstacles, weather , driving at night and road conditions directly affect the accuracy and applicability. The research is of predictability to identify the curves based on the geographic information and can told the driver road information and safety speed ahead of the road according to the commercial vehicle characteristic of load, and the characteristics of the mass center to reduce the incidence of accidents. In this paper, the main research contents include: to estimate forward bend curvature through the node classification method based on the digital map.
2017-03-28
Technical Paper
2017-01-0081
Majid Majidi, Majid Arab, Vahid Tavoosi
Abstract In this research, an optimal real-time trajectory planning method is proposed for autonomous ground vehicles in case of overtaking a moving obstacle. When an autonomous vehicle detects a moving vehicle ahead of it in a proper speed and distance and the braking is not efficient due to the lost of its kinematic energy, the autonomous vehicle decides to overtake the obstacle by performing a double lane-change maneuver. A two-phase nonlinear optimal problem is developed for generating the path for the overtaking maneuver. The cost function of the first phase is defined in such a way that the vehicle approaches the moving obstacle as close as possible. Besides, the cost function of the second phase is defined as the minimization of the sum of the vehicle lateral deviation from the reference path and the rate of steering angle during the overtaking maneuver while the lateral acceleration of the vehicle does not exceed a safe limit.
2017-03-28
Technical Paper
2017-01-0079
Hao Liu, Gangfeng Tan, Mengying Yang, Xiaoxiao Zhou, Yu Tang
Abstract Road traffic congestion sometimes happens at tunnel exit even without high traffic flow. One reason is that the deceleration process is imperceptible when the vehicle is driving to the tunnel exit with gradual upgrade slopes. Nowadays regulations are more concentrated in transport sectors, and control measures are applied to vehicles through the tunnel. This process is careless of vehicles’ specific characteristics and easily distract the driver attention. In this paper, a tunnel climbing acceleration reminder system is introduced. When the speed drop is detected and the analysis show this is due to the driver's unconscious behavior, the system will remind the driver to speed up. Based on the dynamic model and the tunnel properties, the relationship between the throttle opening degrees and the duration with the speed change is studied. Then, the engine braking is considered for the variation of speeds and slopes.
2017-03-28
Technical Paper
2017-01-0438
Zhenhai Gao, Tianjun Sun, Lei He
Abstract A multitude of recent studies are suggestive of the EV as a paramount representative of the NEV, its development direction is transformed from “individuals adapt to vehicles” to “vehicles serve for occupants”. The multi-mode drive control technology is relatively mature in traditional auto control sphere, however, a host of EV continues to use a single control strategy, which lacks of flexibility and diversity, little if nothing interprets the vehicle performances. Furthermore, due to the complex road environment and peculiarity of vehicle occupants that different requirement has been made for vehicle performance.
2017-03-28
Technical Paper
2017-01-0409
Divyanshu Joshi, Anindya Deb, Clifford Chou
Abstract It is recognized that there is a dearth of studies that provide a comprehensive understanding of vehicle-occupant system dynamics for various road conditions, sitting occupancies and vehicle velocities. In the current work, an in-house-developed 50 degree-of-freedom (DOF) multi-occupant vehicle model is employed to obtain the vehicle and occupant biodynamic responses for various cases of vehicle velocities and road roughness. The model is solved using MATLAB scripts and library functions. Random road profiles of Classes A, B, C and D are generated based on PSDs (Power Spectral Densities) of spatial and angular frequencies given in the manual ISO 8608. A study is then performed on vehicle and occupant dynamic responses for various combinations of sitting occupancies, velocities and road profiles. The results obtained underscore the need for considering sitting occupancies in addition to velocity and road profile for assessment of ride comfort for a vehicle.
2017-03-28
Technical Paper
2017-01-0410
Aref M. A. Soliman
Abstract Although active suspension improved vehicle ride comfort, their two main drawbacks are the required high component costs and energy input levels for active suspension. The semi-active and twin accumulator suspensions are proposed which addresses these two drawbacks. Ride performances for passive, twin accumulator and semi-active are examined theoretically using half vehicle model. The power consumed in rolling resistance and power dissipation in suspension for passive, twin accumulator and semi-active suspension systems are evaluated. The effect of road disturbance on the vehicle ride performance for twin accumulator and semi-active suspension systems is studied. The rolling resistance power losses are also investigated. The results showed that the optimum twin accumulator suspension system over all road roughness/speed conditions would have adaptable spring stiffness and damping coefficients which could be changed depending on the road conditions.
2017-03-28
Technical Paper
2017-01-0415
Xingxing Feng, Peijun Xu, Penglei Fu, Yunqing Zhang
Abstract This work is motivated by the fact that the surface of a terrain may vary with local pavement properties and number of passes of the vehicle, which means the roughness coefficient and waviness of the terrain may vary in specific intervals. However, in traditional random terrain models, the roughness coefficient and waviness of the terrain are assumed as constants. Therefore, this assumption may be not very reasonable. A novel random terrain model is presented where the roughness coefficient and waviness of the terrain are expressed by interval numbers instead of constants. A 5-degree-of-freedom ride dynamic model of the vehicle with uncertain parameters is derived. The power spectral density (PSD) and root mean square value (RMS) of the vehicle ride responses are shown and analyzed. Analysis results indicate that the vehicle responses vary in specific intervals under the random terrain excitation with interval parameters.
2017-03-28
Technical Paper
2017-01-1400
Keyu Qian, Gangfeng Tan, Renjie Zhou, Binyu Mei, Wanyang XIA
Abstract Downhill mountain roads are the accident prone sections because of their complexity and variety. Drivers rely more on driving experience and it is very easy to cause traffic accidents due to the negligence or the judgment failure. Traditional active safety systems, such as ABS, having subjecting to the driver's visual feedback, can’t fully guarantee the downhill driving safety in complex terrain environments. To enhance the safety of vehicles in the downhill, this study combines the characteristics of vehicle dynamics and the geographic information. Thus, through which the drivers could obtain the safety speed specified for his/her vehicle in the given downhill terrains and operate in advance to reduce traffic accidents due to driver's judgment failure and avoid the brake overheating and enhance the safety of vehicles in the downhill.
2017-03-28
Technical Paper
2017-01-1107
Christoph Andre Malonga Makosi, Stephan Rinderknecht, Ralf Binz, Frank Uphaus, Frank Kirschbaum
Abstract In order to offer a wide range of driving experiences to their customers, original equipment manufacturers implement different driving programs. The driver is capable of manually switching between these programs which alter drivability parameters in the engine control unit. As a result, acceleration forces and gradients are modified, changing the perceived driving experience. Nowadays, drivability is calibrated iteratively through road testing. Hence, the resulting set of parameters incorporated within the engine control unit is strongly dependent on the individual sentiments and decisions of the test engineers. It is shown, that implementing a set of objective criteria offers a way to reduce the influences of personal preferences and sentiments in the drivability calibration process. In combination with the expertise of the test engineers, the desired vehicle behavior can be formalized into a transient set point sequence to give final shape to the acceleration behavior.
2017-03-28
Journal Article
2017-01-1126
Yu Mao, Shuguang Zuo, Xudong Wu
Abstract Due to coupling of in-wheel motor and wheel/tire, the electric wheel system of in-wheel motor driven vehicle is different from tire suspension system of internal combustion engine vehicle both in the excitation source and structural dynamics. Therefore emerging dynamic issues of electric wheel arouse attention. Longitudinal vibration problem of electric wheel system in starting condition is studied in this paper. Vector control system of permanent magnet synchronous hub motor considering dead-time effect of the inverter is primarily built. Then coupled longitudinal-torsional vibration model of electric wheel system is established based on rigid ring model and dynamic tire/road interface. Inherent characteristics of this model are further analyzed. The vibration responses of electric wheel system are simulated by combining electromagnetic torque and the vibration model.
2017-03-28
Journal Article
2017-01-1597
Christoforos Chatzikomis, Aldo Sorniotti, Patrick Gruber, Matthew Bastin, Raja Mazuir Shah, Yuri Orlov
Abstract Electric vehicles with multiple motors permit continuous direct yaw moment control, also called torque-vectoring. This allows to significantly enhance the cornering response, e.g., by extending the linear region of the vehicle understeer characteristic, and by increasing the maximum achievable lateral acceleration. These benefits are well documented for human-driven cars, yet limited information is available for autonomous/driverless vehicles. In particular, over the last few years, steering controllers for automated driving at the cornering limit have considerably advanced, but it is unclear how these controllers should be integrated alongside a torque-vectoring system. This contribution discusses the integration of torque-vectoring control and automated driving, including the design and implementation of the torque-vectoring controller of an autonomous electric vehicle for a novel racing competition.
2017-03-28
Technical Paper
2017-01-0108
Zaydounr Y. Rawashdeh, Trong-Duy Nguyen, Anoop Pottammal, Rajesh Malhan
Abstract In this work, Dedicated Short Range Communication (DSRC) capabilities combined with classical autonomous vehicles’ on-board sensors (Camera) are used to trigger a Comfortable Emergency Brake (CEB) for urban traffic light intersection scenario. The system is designed to achieve CEB in two phases, the Automated Comfortable Brake (ACB) and the full stop Automated Emergency Brake (AEB). The ACB is triggered first based on the content of the Signal Phase and Timing (SPaT) / Map data (MAP) messages received from the Road Side Unit (RSU) at larger distances. And, once the traffic light becomes in the detection field of view of the camera, the output of the Camera-based Traffic Light Detection (TLD) and recognition software is fused with the SPaT/MAP content to decide on triggering the full stop AEB. In the automated vehicle, the current traffic light color and duration received in the SPaT message is parsed; and compared with the TLD output for color matching.
2017-03-28
Technical Paper
2017-01-0114
Jorge De-J. Lozoya Santos, J. C. Tudon-Martinez
Abstract The project consists on the mechanical and electronic instrumentation of an existing vehicle (built at Universidad de Monterrey for the SAE Supermileage Competition) to be able to control its steering, braking and throttle systems “by wire”. Insight to the stages of turning the vehicle into an autonomous one is presented. This includes identification of the current mechanical properties, choosing adequate components and the use of a simulation to allow early work on the software involving cameras and motors to provide autonomy to the vehicle. Using software in the loop methodology mathematical models of the dynamics of the vehicle are run in Simulink and update the position and orientation of the 3D model of the vehicle in V-REP, a robot simulator.
2017-03-28
Technical Paper
2017-01-0328
Yunkai Gao, Genhai Wang, Jingpeng Han
Abstract The multi-body dynamics simulation and physical iteration were carried out based on the 4-channel road simulation bench, the solution of fatigue test bench which was suitable for cab with frame and suspension was designed. Large load and displacement above the suspension can be loaded on the test bench, and the same weak position of cab exposed on the road test can be assessed well on the fatigue test bench. The effectiveness of the bench test solution was verified though comparative study. And it has important reference for the same type of cab assembly with suspension in the fatigue bench test. According to the durability specifications of cab assembly, a multi-body dynamics model with a satisfactory accuracy was built. And the fixture check and virtual iteration analysis were used to verify the effectiveness of the solution. According to the road load signal analysis and multi-body dynamics analysis results, the test bench with linear guide and spherical joint was built.
2017-03-28
Journal Article
2017-01-1574
Sindhura Buggaveeti, Mohit Batra, John McPhee, Nasser Azad
Abstract System identification is an important aspect in model-based control design which is proven to be a cost-effective and time saving approach to improve the performance of hybrid electric vehicles (HEVs). This study focuses on modeling and parameter estimation of the longitudinal vehicle dynamics for Toyota Prius Plug-in Hybrid (PHEV) with power-split architecture. This model is needed to develop and evaluate various controllers, such as energy management system, adaptive cruise control, traction and driveline oscillation control. Particular emphasis is given to the driveline oscillations caused due to low damping present in PHEVs by incorporating flexibility in the half shaft and time lag in the tire model.
2017-03-28
Technical Paper
2017-01-1580
Smitha Vempaty, Yuping He
Abstract Ensuring the lateral stability and handling of a car-and-trailer combination remains one of the challenges in safety system design and development for articulated vehicles. This paper reviews the state-of-the-art approaches for car-trailer lateral stability control. A literature review covering the effects of external factors, such as aerodynamic forces, tire forces, and road & climatic conditions, is presented. To address the effects of these factors, researchers have previously investigated numerous passive and active safety control techniques. This paper intends to identify the inadequacies of the passive safety approaches and analyzes promising active-control schemes, such as active trailer steering control (ATSC), active trailer braking (ATB) and model reference adaptive controller (MRAC). A comparative study of these control strategies in terms of applicability and cost effectiveness is performed.
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