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Viewing 1 to 30 of 15301
2017-06-05
Technical Paper
2017-01-1800
Robert White
Several analytical tools exist for estimating a driveshaft’s critical speed, from simple elementary beam theory to sophisticated FEA models. Ultimately, nothing is better than a test, because no one will argue with the outcome from a well-designed measurement. Impact response measurements are easy, but they tend to over predict the critical speed. A test which sweeps the shaft speed up until failure is telling, but the speed causing failure is strongly dependent on even small amounts of variation in rotor unbalance. Waterfall plots of shaft displacement measurements offer the best indication of critical speed, however sometimes the resonance isn’t clearly seen or multiple resonances exist, making the critical speed unclear. A method less susceptible to system variation is offered here, fitting shaft orbit measurements to the theoretical single degree of freedom equation.
2017-06-05
Technical Paper
2017-01-1863
Bhaskar Avutapalli, Mayuresh Pathak, Shalini Solipuram, Ken Buczek, Aaron Lock
Road noise and speech intelligibility are becoming ever more important, irrespective of the vehicle size, due to vehicle refinement as well as connectivity with mobile phones. With better aerodynamic designs, development of refined powertrains, and a tectonic shift from I.C. engine to electric motors, road noise will play an influential role for the customer. This paper describes the efforts undertaken to identify the road noise paths and develop countermeasures for a compact SUV vehicle. A hybrid test / CAE approach was followed to improve road noise performance of this vehicle. This effort involved creating tire models from physical hardware, creating synthesized road-load input from data taken on roads. Significant efforts were made to ensure model quality; focus on performing component level tests like bushing / damper characterization at high frequencies, modal correlation, IPI, NTF, and measurement of noise levels due to road input all ensured a high fidelity model.
2017-06-05
Technical Paper
2017-01-1803
John Van Baren
The accumulated damage that a product experiences in the field due to the variety of vibration stresses placed upon it will eventually cause failures in the product. The failure modes resulting from these dynamic stresses can be replicated in the laboratory and correlated to end use environment to validate target reliability requirements. This presentation addresses three fundamental questions about developing accelerated random vibration stress tests. Question#1: What random profile is needed (and for how much time) to accurately simulate the end use environment over the life-cycle of my product? Question #2: My product operates in many different vibration environments, how can I confidently combine them into one accelerated test?Question #3: How can I use the FDS to accelerate my test?
2017-06-05
Technical Paper
2017-01-1851
Taewook Yoo, Ronald W. Gerdes, Seungkyu Lee, Daniel Stanley, Thomas Herdtle, Georg Eichhorn
Several methods for evaluating damping material performance are commonly used, such as Oberst beam test, power injection method and the long bar test. Among these test methods, the Oberst beam test method has been widely used in the automotive industry and elsewhere as a standard method, allowing for slight bar dimension differences. However, questions have arisen as to whether this Oberst test result reflect real applications. Therefore, the long bar test method has been introduced and has been used in the aerospace industry for some time. In addition to the larger size bar in the long bar test, there are a few differences between Oberst (cantilever) and long bar test (center-driven) methods. In this paper, the differences between Oberst and long bar test methods will be discussed both experimentally and numerically using Finite Element Analysis. Furthermore, guidelines for a long bar test method will be provided.
2017-06-05
Technical Paper
2017-01-1881
Charles Moritz, Satyajeet Deshpande
As part of the update process to SAE J1637, Laboratory Measurement of the Composite Vibration Damping Properties of Materials on a Supporting Steel Bar, the Acoustical Materials Committee commissioned a round robin study to determine the current lab to lab variation, and to better understand best practices for composite loss factor measurements. Guidance within the current standard from a previous round robin study indicates a coefficient of variation of 35% for laboratory to laboratory measurements. It was hoped that current instrumentation and test practices would yield lower variability. Over the course of 2 years, 10 laboratories tested 4 bars, three with damping materials and one bare bar. These bars were tested at 20°C, -5°C, 10°C, 25°C and 40°C and 55°C. The damping materials were intentionally selected to provide low damping, moderate, and high damping as difficulties in determining the composite loss increase with increasing damping.
2017-06-05
Technical Paper
2017-01-1805
Krzysztof Prażnowski, Jaroslaw Mamala
The vibrations of the sprung mass of a passenger car, traveling on a road surface, are random and are its main source but not the only one. The resulting force ratio is further confounded by other factors occurring at the interface of the pneumatic tire with the road surface, such as non-uniformity of tires, errors shape and imbalances. The resulting the additional inertia force acts on the previously brought kinematic force acting on the car body. Occurring at the time of the sprung mass vibrations of the car body can be treated as a potential source of diagnostic information, but their direct identification is difficult. Moreover, all basic identification is complicated by force derived from random interference unevenness in the road. Then the ratio defined as SNR accepts negative values. Due to the lack of description in the literature conclusive research to identify the unbalance the whole pneumatic wheel real conditions, conducted its own experimental research.
2017-06-05
Technical Paper
2017-01-1857
Joshua R. Goossens, William Mars, Guy Smith, Paul Heil, Scott Braddock, Jeanette Pilarski
Tenneco is using fe-safe/rubber to implement fatigue analysis capabilities and workflows that offer unprecedented control over durability issues in development programs.  The implementation includes a new materials testing facility that can measure the parameters governing elastomer fatigue behavior.  Our lab measures the fatigue crack growth rate curve, crack precursor size, strain crystallization function, and cyclic stress-strain curves.  The measurement and computational capabilities are demonstrated here for a series of uniaxial, biaxial and triaxial load cases on a Front Lower Control Arm vertical ride bushing.  Abaqus was used to obtain the strain history for each load case, and fe-safe/rubber has been used to compute fatigue life and failure mode.  For each case, we present the results of fe-safe/rubber’s Critical Plane Analysis, illustrating the insights that the analysis provides in tracing the development of damage in the bushing.
2017-06-05
Technical Paper
2017-01-1886
Siwen Zhang, Jian Pang, Jun Zhang, Zhuangzhuang Ma, Xiaoxuan Zhang, Congguang Liu, Lihui Deng
In this paper, the subjective evaluation method for the air-borne sound insulation performance of vehicle body in reverberation room is developed and investigated. To improve the credibility of the traditional subjective evaluation methods for the air-borne sound insulation, the test vehicles are placed in the reverberation room and exposed in the homogeneous reverberation sound field. The stationary vehicle's interior noise is recorded by using a digital artificial head. The noise testing method in reverberation room demonstrates more credible than the traditional methods based on the standard deviation analysis of vehicle external fields. With paired comparison scoring method, the recorded interior noises of six different vehicles are replayed and evaluated subjectively by 22 appraisers in the sound quality room. Kendall's correlation coefficient and circular error rates are introduced to check the consistency and correctness of the appraisers' evaluation scores.
2017-06-05
Technical Paper
2017-01-1908
Rong Guo, Jun Gao, Xiao-kang Wei, Zhao-ming Wu, Shao-kang Zhang
This work aims to provide theoretical basis for improving engine shake performance based on full vehicle model by optimizing the design parameters of hydraulic engine mounts (HEMs). The definition of the engine shake problem is presented through comparing the quarter vehicle models with the rigid-connected and flexible-connected powertrain which is supported by a rubber mount. Then the model is extended by replacing the rubber mount as a HEM with regard to the inertia and resistance of the fluid within the inertia track. Based on these, a full vehicle model with 14 degree of freedoms (DOFs) is proposed to calculate the engine shake, which consists of 6 of the powertrain, 1 of the fluid within the inertia track of the HEM, 3 of the car body and 4 of the unsprung mass. Parameter study is performed to determine the most effective parameters of the HEM influencing engine shake and then the HEM is optimized through the genetic algorithm (GA).
2017-06-05
Technical Paper
2017-01-1783
Chris Todter, Olivier Robin, Paul Bremner, Christophe Marchetto, Alain Berry
Fluctuating surface pressure measurements using microphone arrays are still challenging, especially in an automotive context with cruising speeds around Mach 0.1. The separated turbulent boundary layer excitation and the side mirror wake flow generate both acoustic and aerodynamic components, which have wavenumbers that differ by a factor of approximately 10. This calls for high spatial resolution measurements to fully resolve the wavenumber-frequency spectrum. In SAE paper 2015-01-2325, the authors reported a micro-electro-mechanical (MEMS) surface microphone array that successfully used wavenumber analysis to quantify acoustic versus turbulence loading. It was shown that the measured surface pressure at each microphone could be strongly influenced by self noise induced by the microphone ”packaging”, which can be attenuated with a suitable windscreen.
2017-06-05
Journal Article
2017-01-1774
Fabio Luis Marques dos Santos, Tristan Enault, Jan Deleener, Tom Van Houcke
The increasing pressure on fuel economy has brought car manufacturers to implement solutions that improve vehicle efficiency, such as downsized engines, cylinder deactivation and advanced torque lock-up strategies. However, these solutions have a major drawback in terms of noise and vibration comfort. Downsized engines and lock-up strategies lead to the use of the engine at lower RPMs, and the reduced number of cylinders generates higher torque irregularities. Since the torque generated by the engine is transferred through flexible elements (clutch, torsional damper, gearbox, transmission, tire), these also impact the energy that is transferred to the vehicle body and perceived by the driver. This phenomenon leads to low frequency behavior, for instance booming noise and vibration. This paper presents a combined test and CAE modelling approach (1D/3D) to reverse engineer a vehicle equipped with a CPVA (centrifugal pendulum vibration absorber).
2017-04-11
Journal Article
2017-01-9177
N. Obuli Karthikeyan, R. Dinesh Kumar, V. Srinivasa Chandra, Vela Murali
Abstract In the modern automotive sector, durability and reliability are the most common terms. Customers are expecting a highly reliable product but at low cost. Any product that fails within its useful life leads to customer dissatisfaction and affects the reputation of the OEM. To eradicate this, all automotive components undergo stringent validation protocol, either in proving ground or in lab. This paper details on developing an accelerated lab test methodology for steering gearbox bracket using fatigue damage and reliability correlation by simulating field failure. Initially, potential failure causes for steering gearbox bracket were analyzed. Road load data was then acquired at proving ground and customer site to evaluate the cumulative fatigue damage on the steering gearbox bracket. To simulate the field failure, lab test facility was developed, reproducing similar boundary conditions as in vehicle.
2017-03-28
Technical Paper
2017-01-1259
Eduardo D. Marquez, John Stevenson, Ethan Dietrich, Douglas Nelson, Christopher Flake, Alexander Neblett, Samuel Reinsel
Abstract The Hybrid Electric Vehicle Team of Virginia Tech (HEVT) is currently modeling and bench testing powertrain components for a parallel plug-in hybrid electric vehicle (PHEV). The custom powertrain is being implemented in a 2016 Chevrolet Camaro for the EcoCAR 3 competition. The engine, a General Motors (GM) L83 5.3L V8 with Active Fuel Management (AFM) from a 2014 Silverado, is of particular importance for vehicle integration and functionality. The engine is one of two torque producing components in the powertrain. AFM allows the engine to deactivate four of the eight cylinders which is essential to meet competition goals to reduce petroleum energy use and greenhouse gas emissions. In-vehicle testing is performed with a 2014 Silverado on a closed course to understand the criteria to activate AFM. Parameters required for AFM activation are monitored by recording vehicle CAN bus traffic.
2017-03-28
Technical Paper
2017-01-1096
Robin Temporelli, Philippe Micheau, Maxime Boisvert
Abstract Automated Manual Transmission (AMT) based on classic electrohydraulic clutch actuation gives high performances and comfort to a recreational vehicle. However, overall power consumption remains high due to the pump efficiency. In addition, the pump is often driven by the vehicle’s engine and thus is continuously working. To address this issue, a new electrified clutch based on electromechanical actuation has been designed and prototyped. In order to evaluate the effective fuel consumption reduction using this new clutch actuator, a low-cost and agile method is presented and used in this paper. Indeed, instead of integrating the clutch actuator in a real vehicle and performing expensive real emission test cycles on a road, this original method proposes to perform accurate semi-virtual emission test cycles. Moreover, the method allows to perform numerous test iterations in a short time.
2017-03-28
Technical Paper
2017-01-1095
Sankar B. Rengarajan, Jayant Sarlashkar, Peter Lobato
Abstract SAE Recommended Practice J1540 [1] specifies test procedures to map transmission efficiency and parasitic losses in a manual transmission. The procedure comprises two parts. The first compares input and output torque over a range of speed to determine efficiency. The second measures parasitic losses at zero input torque over a range of speed. As specified in J1540, efficiency of transmissions is routinely measured on a test-stand under steady torque and speed [2] [3]. While such testing is useful to compare different transmissions, it is unclear whether the “in-use” efficiency of a given transmission is the same as that measured on the stand. A vehicular transmission is usually mated to a reciprocating combustion engine producing significant torque and speed fluctuations at the crankshaft. It is thus a valid question whether the efficiency under such pulsating conditions is the same as that under steady conditions.
2017-03-28
Technical Paper
2017-01-1220
Ahmad Arshan Khan
Abstract In an interior permanent magnet machine, magnet temperature plays a critical role in determining optimal current control trajectory. Monitoring magnet temperature is a challenging task. In lab and various specialized applications, infrared sensors or thermocouples are used to measure the temperature. But it adds cost, maintenance issues and their integration to electric machine drives could be complicated. To tackle issues due to sensor based methods, various sensorless model based approaches are proposed in the literature recently such as flux observer, high-frequency signal injection, and thermal models, etc. Although magnet temperature monitoring received a lot of attention of researchers, very few papers give a detailed overview of the effects of magnet temperature on motor control from a controls perspective. This paper discusses the impact of magnet temperature variation on Maximum Torque per Ampere control and Flux Weakening Control trajectory.
2017-03-28
Technical Paper
2017-01-1240
Koki Matsushita
Abstract For the purpose of improving vehicle fuel efficiency, it is necessary to reduce energy loss in the alternator. We have lowered the resistance of the rectifying device and connecting components, and control the rectifying device with an IC to reduce rectification loss. For the package design, we have changed the structure of the part on which the rectifying device is mounted into a high heat dissipation type. The new structure has enabled optimizing the size of the rectifying device, resulting in the reduction of size of the package. In addition, the rectifying device is mounted using a new soldering material and a new process, which has improved the reliability of the connection. Moreover, since the alternator has introduced a new system, the controller IC has a function for preventing malfunction of the rectifying device and a function for detecting abnormalities, in order to ensure safety.
2017-03-28
Technical Paper
2017-01-1237
Ahmad Arshan Khan, Michael J. Kress
Abstract For high performance motor controls applications such as electric vehicles, accurate motor parameter knowledge is required. Motor parameters like d-axis inductance, q-axis inductance, resistance and permanent magnet flux linkage are difficult to obtain and measure directly. These four parameters can be reduced to three parameters resistance, d-axis and q axis flux linkage. In this paper, a new scheme is proposed to approximate d-axis and q-axis flux linkage using measured torque, dq-axis measured current, and dq-axis voltage commands to the inverter. d-axis and q-axis flux linkages are estimated over a range of d-axis and q-axis currents that fully map the desired motor operation region.
2017-03-28
Technical Paper
2017-01-1147
Hyunjun Kim, Jingeon Kang, Dongsuk Kum
Abstract Input- and output-split hybrids using a single planetary gear (PG) can provide high fuel economy, but they tend to suffer from low acceleration performance. In order to improve their acceleration performance, speed reduction (multiplication) gears (SRG/SMG) have often been employed in various mass-produced split hybrids. In fact, adding one SRG (SMG) to input- or output-split hybrids can improve not only the acceleration performance, but also the fuel economy. Nevertheless, the full potentials of using SRGs (SMGs) have not yet been thoroughly investigated because the design space of input- and output-split configurations using one SRG (SMG) is huge; 432 configurations can be generated using two PGs where one PG is used as an SRG/SMG. Thus, in order to investigate the impacts of SRG (SMG) within a reasonable time, an efficient analysis procedure is required.
2017-03-28
Journal Article
2017-01-1475
Saeed Barbat, Xiaowei Li
Abstract On December 2015, The National Highway Traffic Safety Administration (NHTSA) published its proposal to implement U.S New Car Assessment Program (NCAP) changes covering three categories of crashworthiness, crash avoidance and pedestrian protection, beginning with the 2019 model year. The crashworthiness category included a new frontal oblique impact (OI) test protocol. The test compromises of a new Oblique Moving Deformable Barrier (OMDB), new THOR 50th percentile male (THOR-50M) anthropomorphic test device (ATD), and a new test configuration. An OMDB of 2,486 kg (5,480 lb) impacts a stationary target vehicle at a speed of 90 kph (56 mph) at an angle of 15 degrees with a 35% barrier overlap with the front end of the target vehicle. In vehicle-to-vehicle collisions, the lighter weight vehicle experience higher velocity change and higher acceleration levels, thereby, occupants in the lighter vehicle experience higher injury risk.
2017-03-28
Technical Paper
2017-01-1448
Kevin Pline, Derek Board, Nirmal Muralidharan, Srinivasan Sundararajan, Eric Eiswerth, Katie Salciccioli
Abstract Ford Motor Company introduced the automotive industry’s first second row inflatable seatbelt system in 2011. The system is currently available in the outboard seating positions of the second row of several Ford and Lincoln models. An important consideration for this system is the interaction with child restraint systems (CRS) when it is used to install a CRS or used in conjunction with belt position booster. A novel test methodology to assess the interaction of CRS with Ford and Lincoln inflatable seatbelts through frontal impact sled tests is explained. Details of test methods including construction of additional fixtures and hardware are highlighted. This procedure is designed to enable test labs capable of running Federal Motor Vehicle Safety Standard (FMVSS) 213 testing to adapt this test method, with minimal fabrication, by utilizing existing test benches.
2017-03-28
Technical Paper
2017-01-1356
Rainer Neumann
Abstract In the last years we recognize a big amount of innovative solutions in the field of automotive lighting and especially in front lighting systems. The major target to improve the light performance and to make driving at night safe is most important. The measure for the performance rating and the ability to compare different systems with a technology neutral process seems to be quite difficult. The legislation is looking for a simplification with clearly defined parameters for the future. Experimental test series recently published causing a lot of discussions as the sensitivity of the aiming of the headlamps can cause completely different performance test results. The paper will report on a study with various production vehicles, all in the same way initially aimed and prepared for all type of technologies.
2017-03-28
Technical Paper
2017-01-1360
John D. Bullough
Abstract Nighttime driving cannot be accomplished without vehicle headlighting. A growing body of evidence demonstrates the role of lighting on visual performance and in turn on nightttime driving safety in terms of crashes. Indirect impacts of lighting via comfort or other factors are less well understood, however. A two-part field study using real-world drivers of an instrumented vehicle was conducted to assess the potential role of oncoming headlight glare as a factor in driving behaviors that might be related to increased crash risks. In the first part of the study, drivers' behaviors when navigating through roadway intersections having different levels of crash risk were recorded in order to identify responses that were correlated with the risk level. In the second part, drivers were exposed to different levels of glare from oncoming headlights; several of the same risk-related behaviors identified in the first part of the study were exhibited.
2017-03-28
Technical Paper
2017-01-1371
Hao Pan, Xuexun Guo, Xiaofei Pei, Xingzhi Dong
Abstract Brake pedal feel plays an important role in the driver's comprehensive subjective feeling when braking, which directly affects the active safety and riding comfort of passenger car. A systematical mathematical model of the vehicle brake system is built in according with the structure and system characteristics of hydraulic servo brake system. A complete hydraulic servo brake system simulation model composed of brake pedal, vacuum booster, brake master cylinder, brake pipe, brake wheel cylinders, brake calipers is established in AMESim. The effects of rubber reaction plate stiffness, rubber valve opening, brake master cylinder piston, brake caliper, brake pipe deformation and friction liner deformation on brake pedal feel are considered in this model. The accuracy of this model is verified by real road vehicle tests under static and dynamic two different conditions.
2017-03-28
Technical Paper
2017-01-1383
Satheesh Kumar Chandran, James Forbes, Carrie Bittick, Kathleen Allanson, Fnu Brinda
Abstract There is a strong business case for automotive interfaces to undergo usability testing throughout their product development lifecycle. System Usability Scale (SUS) is a simple and standard measure of usability. To meet the timing needs for product development, usability testing needs to be performed in a quick, cost effective manner. Hence the required sample size of participants for a usability study is one of the critical factors. To determine an acceptable sample size, a Monte Carlo simulation using SUS scores from eleven different in-vehicle automotive interface usability studies was used to create 500,000 subsamples of different sample sizes. The percentage of subsamples with mean scores within the confidence interval of the population mean was calculated. At a subsample size of thirty-five, 95% of the subsamples have a mean SUS score within the 95% confidence interval of the population mean.
2017-03-28
Technical Paper
2017-01-1410
Richard F Lambourn, James Manning
Abstract It can happen, following a collision between a car and a pedestrian or in a deliberate assault with a motor vehicle, that the pedestrian comes to be caught or wedged beneath the car, and that the driver then travels on for a considerable distance, afterwards claiming to have been unaware of the presence of the person. However, police, lawyers and jurors are often incredulous that the driver should not have been able to “feel” that there was something underneath his car. The authors have investigated the matter by carrying out practical tests with suitable cars and dummies. This paper describes instrumented tests performed by the authors following one such incident, and gives accounts of two previous incidents investigated in a more subjective fashion. The general conclusion is that the effect on the behavior of the car is very small and that a driver might indeed be unaware that there was a person trapped beneath them.
2017-03-28
Technical Paper
2017-01-1636
Lukas Preusser
Abstract Along with the development and marketability of vehicles without an internal combustion engine, electrically heated surfaces within these vehicles are getting more and more important. They tend to have a quicker response while using less energy than a conventional electric heater fan, providing a comfortable temperature feel within the cabin. Due to the big area of heated surface it is important to spread the heating power in a way that different heat conduction effects to underlying materials are considered. In case an accurate sensor feedback of the targeted homogeneous surface temperature cannot be guaranteed, a thermal energy model of the heated system can help to set and maintain a comfortable surface temperature. For a heated steering wheel development project, different models have been created to meet that aim using mechanistic approaches starting with a predominantly first-order dynamics model and ending with a distributed parameter multi-feedback system.
2017-03-28
Technical Paper
2017-01-0429
Michael Holland, Jonathan Gibb, Kacper Bierzanowski, Stuart Rowell, Bo Gao, Chen Lv, Dongpu Cao
Abstract This paper outlines the procedure used to assess the performance of a Lane Keeping Assistance System (LKAS) in a virtual test environment using the newly developed Euro NCAP Lane Support Systems (LSS) Test Protocol, version 1.0, November 2015 [1]. A tool has also been developed to automate the testing and analysis of this test. The Euro NCAP LSS Test defines ten test paths for left lane departures and ten for right lane departures that must be followed by the vehicle before the LKAS activates. Each path must be followed to within a specific tolerance. The vehicle control inputs required to follow the test path are calculated. These tests are then run concurrently in the virtual environment by combining two different software packages. Important vehicle variables are recorded and processed, and a pass/fail status is assigned to each test based on these values automatically.
2017-03-28
Technical Paper
2017-01-0449
Yinzhi He, Bin Wang, Zhe Shen, Zhigang Yang, Gunnar Heilmann, Tao Zhang, Guoxu Dong
Abstract Beamforming techniques are widely used today in aeroacoustic wind tunnels to identify wind noise sources generated by interaction between incoming flow and the test object. In this study, a planar spiral microphone array with 120 channels was set out-of-flow at 1:1 aeroacoustic wind tunnel of Shanghai Automotive Wind Tunnel Center (SAWTC) to test exterior wind noise sources of a production car. Simultaneously, 2 reference microphones were set in vehicle interior to record potential sound source signal near the left side view mirror triangle and the signal of driver’s ear position synchronously. In addition, a spherical array with 48 channels was set inside the vehicle to identify interior noise sources synchronously as well. With different correlation methods and an advanced algorithm CLEAN-SC, the ranking of contributions of vehicle exterior wind noise sources to interested interior noise locations was accomplished.
2017-03-28
Technical Paper
2017-01-0138
Chris Lim, Peter Ireland, Nicholas Collett
Abstract The analysis of thermal fields in the underhood region is complicated by the complex geometry and the influence of a multitude of different heat sources. This complexity means that running full CFD analyses to predict the thermal field in this region is both computationally expensive and time consuming. A method of predicting the thermal field using linear superposition has been developed in order to analyse the underhood region of a simplified Formula One race car, though the technique is applicable to all vehicles. The use of linear superposition allows accurate predictions of the thermal field within a complex geometry for varying boundary conditions with negligible computational costs once the initial characterisation CFD has been run. A quarter scale, rear end model of a Formula One race car with a simplified internal assembly is considered for analysis, though the technique can also be applied to commercial and industrial vehicles.
Viewing 1 to 30 of 15301