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2015-04-14
Technical Paper
2015-01-1167
Michele De Gennaro, Elena Paffumi, Giorgio Martini, Urbano Manfredi, Stefano Vianelli, Fernando Ortenzi, Antonino Genovese
The experimental measurement of the energy consumption and efficiency of Battery Electric Vehicles (BEVs) are key topics to determine their usability and performance in real-world conditions. This paper aims to present the results of a test campaign carried out on a BEV, representative of the most common technology available today on the market. The vehicle is a 5-seat car, equipped with an 80 kW synchronous electric motor powered by a 24 kWh Li-Ion battery. The description and discussion of the experimental results is split into 2 parts: Part 1 focuses on laboratory tests, whereas Part 2 focuses on the on-road tests. As far as the laboratory tests are concerned, the vehicle has been tested over three different driving cycles (i.e. NEDC, WLTC and WMTC) at two different ambient temperatures (namely +25 ºC and -7 ºC), with and without the use of the cabin heating, ventilation and air-conditioning system.
2015-04-14
Technical Paper
2015-01-1456
Mani Ayyakannu
Abstract: Knee Bolster requirements have changed substantially in recent years due to expanded safety requirements. A knee bolster assembly has been evolved to meet this matrix of requirements while being extremely lightweight (as low as 2 lbs), low in cost and easily tunable to work in various car/truck programs. The energy absorber is the primary component of this assembly and allows for a range of occupant sizes and weights to be protected( from a 50 Kg/5ft 5th percentile female to a 100 Kg/6ft 2 in 95th percentile male occupants). The evolution of this knee bolster assembly design is described using crush analysis, component testing to validate the crush analysis, instrument panel assembly level analysis with occupant models and sled tests. Steel and aluminum versions of this knee bolster are compared - in terms of weight, cost, design tunability for various crash conditions, structural stiffness etc.
2015-04-14
Technical Paper
2015-01-1015
Guanyu Zheng
Multiple types of new substrates were developed in China market. One key issue is to evaluate the feasibility of their applications. To this end, test procedures were conceived and performed towards multiple substrate characteristics. Besides normal product dimensions, structures, and material strength, thermo-mechanical properties were characterized by hot vibration and thermal cycle tests. Four suppliers were selected to provide product samples which went through these developed rigorous test procedures. Comparisons of these properties were made. Conclusions regarding to their applicability were provided at the end.
2015-04-14
Technical Paper
2015-01-1342
Christoph Huber, Bernhard Weigand, Heinrich Reister, Thomas Binner
A physically based model to predict the amount of snow which is entering the air intake of an automobile is very helpful for the automotive industry. It allows to improve the air intake system in the development state so that new vehicles can be developed in less time. Using an Eulerian/Lagrangian approach within a commercial CFD-software we set up a model and calculated the snow ingress into an air intake of an automobile. In our numerical investigations we considered different particle shapes, different coefficients of restitution and different particle sizes. Furthermore two-way coupling was considered. To obtain important information for the simulation, we measured the size of snow particles in the Daimler climatic wind tunnel by using a microscope and by using a measuring device from Malvern. Besides we used mechanical snow traps to determine the snow mass flux in the climatic wind tunnel and on a test area in Sweden.
2015-04-14
Technical Paper
2015-01-1381
Jason P. Huczek, R. Rhoads Stephenson
The Department of Transportation (DOT) National Highway Traffic Safety Administration (NHTSA) awarded a contract to Southwest Research Institute (SwRI) to conduct research and testing in accordance with Solicitation No. DTNH22-12-R-00574. The goal of this program was to develop and validate procedures and metrics to evaluate current and future detection, suppression, and exterior fire-hardening technologies that prevent or delay fire penetration into the passenger compartment of a motorcoach, in order to increase passenger evacuation time. The program was initiated with a literature review and characterization of the thermal environment of motorcoach fires and survey of engine compartments, firewalls, and wheel wells of motorcoaches currently in North American service. These characterizations assisted in the development of test methods and identification of the metrics for analysis.
2015-01-14
Technical Paper
2015-26-0122
Herman Van der Auweraer, Karl Janssens, Fabio Bianciardi, Filip Deblauwe, Kumaraswamy Shivashankaraiah
Abstract Certification of vehicle noise emissions for passenger vehicles, motorcycles and light trucks is achieved by measuring external sound levels according to procedures defined by international standards such as ISO362. The current procedure based on a pass-by test during wide-open throttle acceleration is believed far from actual urban traffic conditions. Hence a new standard pass-by noise certification is being evaluated for implementation. It will put testing departments through their paces with requirements for additional testing under multiple ‘real world’ conditions. The new standard, together with the fact that most governments are imposing lower noise emission levels, make that most of the current models do not meet the new levels which will be imposed in the future. Therefor automotive manufacturers are looking for new tools which are giving them a better insight in the Pass-by Noise contributors.
2015-01-14
Technical Paper
2015-26-0224
Ramsai Ramachandran, Nilesh Kumar Dehariya, Gaurav Kumar, Himanshu Agarwal, Sukhchain Singh
Abstract BIW (Body-in White) is a type of vehicle structure formed by spot welding of different sheet metal components. The BIW structure should be designed to support the maximum load potential under various performance conditions. Thus the structure should have good strength as well as stiffness. Torsion Stiffness of BIW is the amount of torque required to cause a unit degree of twist. It is often considered as a benchmark of its structural competence due to its effect on various parameters like ride, handling, lateral load distribution and NVH performance of vehicle. The paper aims to design and develop a test methodology and test fixtures for measuring the BIW torsion stiffness with repeatability of test results and also have an (R2>0.99) for the measured values in the test.
2015-01-14
Technical Paper
2015-26-0235
Raju P Soudatti, Ragunathan Amarnath, Ramesh Harish
Abstract Generally it is observed that in city buses most of the time, passenger seat fails at the seat mounting area in buses which are used for more than 3 years. This fatigue failure doesn't get captured either in Anchorage Test or Limited Vibration Test. Passenger seats' durability should be equal to vehicle life which is 10L km or 12 Years of life span. Physical testing on the vibration test rig is time consuming and costly. Most of the time machine availability for testing will be an issue, to validate alternate seat proposals. So there is a need to establish a correlation between physical testing and CAE simulation so that alternate proposals can be easily and quickly verified using CAE alone. This paper deals with the verification and validation of passenger seat in buses for life cycle requirement, through various methodologies adopted from data collection, CAE verification and physical validation to simulate real-time environment.
2015-01-14
Technical Paper
2015-26-0236
Zhiteng Zhou, Yaohua He, Dong Wang
Abstract Aiming to meet vehicle driving safety requirements in automakers, this essay firstly discusses the application of vehicle driving wandering test system. And the real-time performance and reliability of wireless AP communication are the premise in this test system. However, when the test situation is changed especially in strong electromagnetic situation, the communication will be easily interrupted, leading to the delay problem. In order to maintain the real-time performance, this essay proposes an improvement method through analyzing the timeline of dynamic communication progress from the perspective of transport layer in TCP/IP protocol. Then, based on the analysis of Markov Chain model of the communication process, it also discusses the potential factors of the delay problem and puts forward the time division strategy which can effectively complete the authentication in real-time.
2015-01-14
Technical Paper
2015-26-0159
Tripti Jain, Tanvee Adhikari
Abstract During vehicle development, numerous test are done to ensure safety & durability of the vehicle. One such test prescribed by regulation (IS 12009:1995) is side door intrusion test (SDIT). This test evaluates strength requirement of a side door of passenger cars to minimize the safety hazards caused by intrusion into passenger compartment in a side impact accident viz., initial, intermediate and peak crush resistance. In current scenario the passenger car manufacturers are striving hard on cost reduction by reducing the development cost. Thus, to predict the exact vehicle performance before its prototype stage is vital. This can be achieved by evaluating performance by the help of Computer aided engineering (CAE) During the SDIT, the load is applied to the outer surface of the door in an inward direction. This inward force applied by loading device is resisted by the door assembly, while door is pivoted at door latch and hinge.
2015-01-14
Technical Paper
2015-26-0160
Adria Ferrer, Stefanie de Hair, Oliver Zander, Rikard Fredriksson, Swen Schaub, Frederic Nuss, Marie Caspar
Abstract Pedestrians and cyclists are the most unprotected road users and their injury risk in case of accidents is significantly higher than for other road users. The understanding of the influence and sensitivity between important variables describing a pedestrian crash is key for the development of more efficient and reliable safety systems. This paper reflects the related work carried out within the AsPeCSS project. The results summarized out of virtual and physical tests provide valuable information for further development. 1168 virtual and 120 physical tests were carried out with adult and child pedestrian headform as well as upper and lower legform impactors representatives of 4 different vehicle front geometries in a wide range of impact speeds, angles and locations. This test matrix was based on previous work carried out within the AsPeCSS project.
2015-01-14
Technical Paper
2015-26-0188
Prashant Khapane, Uday Ganeshwade, Kevin Carvalho
Abstract Vehicle water wading capability refers to vehicle functional part integrity (e.g. engine under-tray, bumper cover, plastic sill cover etc.) when travelling through water. Wade testing involves vehicles being driven through different depths of water at various speeds. The test is repeated and under-body functional parts are inspected afterwards for damage. Lack of CAE capability for wading equates to late detection of failure modes which inevitably leads to expensive design change, and potentially affects program timing. It is thus of paramount importance to have a CAE capability in this area to give design loads to start with. Computational fluid dynamics (CFD) software is used to model a vehicle travelling through water at various speeds. A non-classical CFD approach was deemed necessary to model this. To validate the method, experimental testing with a simplified block was done and then verified with CFD modeling.
2014-12-10
WIP Standard
ARP4050A
Characteristics of vertical hard-bearing balancing machines are described which make such machines suitable for gas turbine rotor balancing.

This document specifies the following: a. general dimensions and capacities; b. performance requirements; c. balancing speed ranges; d. drive power requirements; e. balancing machine spindle flange dimensions; and f. test procedures.

Proving rotors and associated test masses required for the performance tests are described in ARP4162.

Test procedures are described in detail and test log samples along with a polar diagram for evaluating the test results are furnished.

The predecessor document ARP588, ISO 2953, and the available technology of hard-bearing balancing machines have been considered in the preparation of this document.

This document was developed for hard-bearing balancing machines but may also be used for existing soft-bearing balancing machines.

2014-12-02
Standard
J2139_201412
This SAE Recommended Practice provides standardized laboratory tests, test methods, and performance requirements applicable to signal and marking devices used on vehicles 2032 mm or more in overall width.
2014-12-02
Standard
J2087_201412
This SAE Standard provides test procedures, requirements, and guidelines for a daytime running light (DRL) function.
2014-12-01
Standard
ARP6265
This document describes a recommended test procedure to assess the burst characteristics of tires used on 14CFR Part 25 or similar transport airplanes.
2014-11-25
Standard
ARP1953B
To describe general guidelines for achieving selected levels of cleanliness in gas turbine engine fuel system components and to describe laboratory methods for measuring and reporting the contamination level of the wetted portion of fuel system components. As in SAE J1227 (covering hydraulic components) this practice includes guidelines for levels of acceptance but does not attempt to set those levels.
2014-11-25
Standard
J267_201411
This SAE Recommended Practice provides minimum performance requirements and uniform laboratory procedures for fatigue testing of wheels and demountable rims intended for normal highway use on trucks, buses, truck-trailers, and multipurpose vehicles. Users may establish design criteria exceeding the minimum performance requirement for added confidence in a design. The cycle requirements noted in Tables 1 and 2 are based on Weibull statistics using 2 parameter, median ranks, 50% confidence level and 90% reliability, and beta equal to 2, typically noted as B10C50. For other wheels intended for normal highway use and temporary use on passenger cars, light trucks, and multipurpose vehicles, see SAE J328. For wheels used on trailers drawn by passenger cars, light trucks, or multipurpose vehicles, see SAE J1204. For bolt together military wheels, see SAE J1992. This document does not cover other special application wheels and rims.
2014-11-20
Standard
J2378_201411
This SAE Recommended Practice provides instructions and test procedures for air braked trailers and dollies used in single and multiple trailer combinations on highway. This document is not intended for off-highway application.
2014-11-20
Standard
ARP1827C
This SAE Aerospace Recommended Practice (ARP) delineates two complementary filter element performance ratings: (1) dirt capacity, and (2) filtration efficiency, and corresponding test procedures. It is intended for non-cleanable (disposable), fine fuel filter elements used in aviation gas turbine engine fuel systems.
2014-11-11
Standard
J2377_201411
This SAE Recommended Practice (RP) provides test procedures for air braked trucks and truck-tractors used to tow single and multiple trailer combinations on highways. This RP is not intended for off-highway applications.
2014-11-06
Standard
ARP777A
It is intended that this ARP will set down guidelines for the development and test of reliable rotary vane and/or linear gas actuators. Specific operational and test requirements shall be specified in a detail specification. The areas to be discussed are: requirements (performance, environment, life, and reliability), design and fabrication, and test considerations.
2014-10-28
Standard
J384_201410
This SAE Recommended Practice specifies performance requirements and test procedures for the strength and location of seat belt assembly anchorages. It applies to seat belt anchorages attached to vehicle body structure or to seat assemblies in the vehicle. Design Considerations are specified in SAE J383.
2014-10-27
Standard
J1801_201410
This SAE Recommended Practice provides the method to assign numerical values of brake effectiveness, using data from single station inertia dynamometer effectiveness tests, and to identify a uniform procedure to mark these values on the edge of brake blocks in excess of 12.7 mm (0.51 in) in thickness. The edge markings are intended to provide relevant and meaningful data on the normal and hot effectiveness of brake blocks, using the reference full size brake assembly, to aid in the characterization of these brake block frictional properties. This edge marking methodology is intended to permit accurate identification of the effectiveness values over the full wear life of the brake block. This is accomplished by means of permanent markings on one edge of the brake block.
2014-10-27
Standard
J1802_201410
This SAE Recommended Practice provides the test procedure and methods to calculate the effectiveness of brake blocks, using an inertia dynamometer. To minimize testing variability, and to optimize standardization and correlation, a single, high volume size of brake block is specified (FMSI No. 4515E) and evaluated in a reference S-cam brake assembly of 419 mm x 178 mm (16.5 in x 7.0 in) size, using a specified brake drum.
2014-10-24
Standard
J1578_201410
This test procedure provides a standard method for evaluating the side stand retraction performance of a side stand/motorcycle combination. This test procedure applies to any two-wheeled motorcycle without a sidecar, equipped with a side stand, and intended for highway use. (See SAE J213.) This SAE Recommended Practice is intended as a guide toward standard practice but may be subject to frequent change to keep pace with experience and technical advances. This should be kept in mind when considering the use of this document.
2014-10-13
Technical Paper
2014-01-2558
Qiyou Deng, Richard Burke
Abstract Current turbocharger models are based on characteristic maps derived from experimental measurements taken under steady conditions on dedicated gas stand facility. Under these conditions heat transfer is ignored and consequently the predictive performances of the models are compromised, particularly under the part load and dynamic operating conditions that are representative of real powertrain operations. This paper proposes to apply a dynamic mathematical model that uses a polynomial structure, the Volterra Series, for the modelling of the turbocharger system. The model is calculated directly from measured performance data using an extended least squares regression. In this way, both compressor and turbine are modelled together based on data from dynamic experiments rather than steady flow data from a gas stand. The modelling approach has been applied to dynamic data taken from a physics based model, acting as a virtual test cell.
2014-10-13
Technical Paper
2014-01-2667
Ida Truedsson, William Cannella, Bengt Johansson, Martin Tuner
Abstract This study examines fuel auto-ignitability and shows a method for determining fuel performance for HCCI combustion by doing engine experiments. Previous methods proposed for characterizing HCCI fuel performance were assessed in this study and found not able to predict required compression ratio for HCCI auto-ignition (CRAI) at a set combustion phasing. The previous indices that were studied were the Octane Index (OI), developed by Kalghatgi, and the HCCI Index, developed by Shibata and Urushihara. Fuels with the same OI or HCCI Index were seen to correspond to a wide range of compression ratios in these experiments, so a new way to describe HCCI fuel performance was sought. The Lund-Chevron HCCI Number was developed, using fuel testing in a CFR engine just as for the indices for spark ignition (research octane number and motor octane number, RON and MON) and compression ignition (cetane number, CN).
2014-10-13
Technical Paper
2014-01-2811
Michal Vojtisek-Lom, Martin Pechout, Michael Fenkl
Abstract The paper focuses on portable “on-board” instrumentation and methods for evaluation of exhaust emissions from scooters and various small machinery under real-world driving conditions. Two approaches are investigated here. In one, a miniature on-board system mounted on the equipment itself performs online measurements of the concentrations of the pollutants of interest (HC, CO, CO2, NOx, some property of particulate matter), and measurement or computation of the intake air flow. This approach has been used on a 50 cm3 scooter fitted with a 14-kg on-board system and driven on local routes. Measured concentrations of gaseous compounds, particle mass and total particle length were multiplied with the corresponding intake air flow computed from measured engine rpm, intake air manifold pressure and temperature. In the second approach, a full-flow dilution tunnel, gas analyzers and particle measurement or sampling devices are mounted on an accompanying hand cart or vehicle.
2014-10-13
Journal Article
2014-01-2664
Akira Iijima, Naoya Ito, Takashi Shimada, Masanori Yamada, Hideo Shoji
Abstract Knocking combustion experiments were conducted in this study using a test engine that allowed the entire bore area to be visualized. The purpose was to make clear the detailed characteristics of knocking combustion that occurs accompanied by cylinder pressure oscillations when a Homogeneous Charge Compression Ignition (HCCI) engine is operated at high loads. Knocking combustion was intentionally induced by varying the main combustion period and engine speed. Under such conditions, knocking in HCCI combustion was investigated in detail on the basis of cylinder pressure analysis, high-speed photography of the combustion flame and spectroscopic measurement of flame light emissions. The results revealed that locally occurring autoignition took place rapidly at multiple locations in the cylinder when knocking combustion occurred. In that process, the unburned end gas subsequently underwent even more rapid autoignition, giving rise to cylinder pressure oscillations.
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