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WIP Standard
2014-07-30
This SAE Recommended Practice defines an Inertia Dynamometer Test procedure that assesses the effectiveness behavior of a friction material with regard to pressure, temperature and speed for motor vehicles fitted with hydraulic brake actuation. The main purpose of SAE J2522 is to compare friction materials under the most equal conditions possible. To account for the cooling behavior of different test stands, the fade sections are temperature-controlled.
WIP Standard
2014-06-24
This document discusses, in broad general terms, typical present instrumentation practice for post-overhaul gas turbine engine testing. Production engine testing and engine development work are outside the scope of this document as they will typically use many more channels of instrumentation, and in most cases will have requirements for measurements that are never made in post-overhaul testing, such as fan airflow measurements, or strain measurements on compressor blades. The specifications for each parameter to be measured, in terms of measurement range and measurement accuracy, are established by the engine manufacturers. Each test cell instrument system should meet or exceed those requirements. Furthermore, each instrument system should be recalibrated regularly, to ensure that it is still performing correctly.
Standard
2014-06-16
The purpose of this SAE Recommended Practice is to define criteria of performance for an optical data channel when numerical time and space data are taken from the images to analyze impact test results.
WIP Standard
2014-05-08
This specification covers two types of refined hydrocarbon compounds in the form of liquids. This product has been used typically as a vehicle for the suspension of magnetic particles used in magnetic particle inspection procedures, but usage is not limited to such applications.
WIP Standard
2014-04-25
This SAE Information Report defines the minimum performance specifications for accelerometers, load cells, and angular position transducers used within Anthropomorphic Test Devices (ATDs) when performing impact tests per SAE J211, "Instrumentation for Impact Test". This report does not define methodology and equipment for performing verification tests of the transducers. It is intended that any agency proposing to conduct tests in accordance with SAE J211 should be able to demonstrate that the transducers they use would meet the performance requirements specified in this information report. The purpose of this information report is to provide guidelines for choosing accelerometers, load cells, and angular position transducers for use in impact testing. The aim is to provide uniformity in transducer measurements, and provide a basis for meaningful comparisons of test results from different sources.
Standard
2014-04-24
This SAE Aerospace Recommended Practice (ARP) establishes software capability guidelines for computer controlled test equipment, hereinafter referred to as automatic test equipment (ATE), for testing hydraulic components. A typical ATE system is shown. The items herein have been selected as potential features which may or may not be applicable to a particular application. This document does not address software development requirements, qualification procedures, or hardware design requirements, but encourages users to refer to existing documents for guidance on such issues.
Technical Paper
2014-04-01
Ping Zhong, Kang Zhang, Xu Chen, Yunlong Shi, Lianxiang Yang
Abstract The assembling accuracy of two contactors during the relay switch production is an important factor affecting the quality of relay. An embedded machine vision quality Inspection system has been developed for electric relay production line inspection. The proposed system can provide online feedback on the quality of the relays by measuring the distance of the gap between the contacts of them. Two CMOS imaging sensors are operated for image acquisition and the parallel working mode is realized under dual-channel mode. A red light illumination system has been adopted to eliminate the imaging noise from the reflection of the surfaces of copper sheet. Before the test, the features areas in the image of same type relay is selected as template and saved in the computer. During the inspection procedure, a rotation invariance detection scheme based on circular projection matching algorithm has been used for fast recognizing and locating detected object with the help of these feature areas.
Technical Paper
2014-04-01
Shulian Zhang, Weiping Wang
Abstract This paper reports the extraordinary properties and industry applications of Nd: YAG Microchip Laser Feedback Interferometer, Nd: YAG LFI. The Michelson interferometer has been invented for more than a century and is widely used in science and industry today. The Nd: YAG LFI, which is based on laser feedback effect instead of ordinary interferometry, has the different structure from Michelson interferometer, and then extraordinary properties. Therefore the Nd: YAG LFI can be used as a traditional laser interferometer with nano-meter resolution and a few meters measurement range. At the same time Nd: YAG LFI can also measure the displacement of light, thin, black, transparent (water, alcohol, glass surface) objects, even liquid evaporation rate. Some actual applications are described in this paper, including the displacement measurement with nano-meter resolution for black machine parts, measurement of evaporation rate of liquids, measurement of the hysteretic curves of PZT and displacement measurement of cylinder surface.
Technical Paper
2014-04-01
Li Yanhua, Jianping Lin
Abstract Similar laser welded blanks with same material and same gauge have been extensive applied in automobile body for improving the material utilization and extending maximum coil size. It is known that, for TWBs with dissimilar material and thicknesses, the difference of material properties and/or thickness of the welded blanks, change of the material properties in the weld seam and heat-affected zones (HAZ) as well as location and orientation of the weld seam are reasons for reduced formability. However, the plastic deformation capacity of TWBs is reduced even when the material and thickness are the same. The aim of this paper is to evaluate the deformation behaviors of similar laser welded joints. Uniaxial tensile of five laser welded joints, with 90°,60°,45°,30°and 0°weld orientations, were tested by using optical measurement-DIC (Digital Image Correlation). Strain /strain ratio distribution and evolution of each joint was analyzed and compared with base material. In addition, mechanical property of weld was determined using rule of mixture and hardness testing.
Technical Paper
2014-04-01
Songgang Li, Guobiao Yand, Weiming Zeng
Abstract The port structure consisting of spur pile, vertical pile and beam is subjected to impact loads, so its internal stress state of each point will rapidly change over time. Dynamic photoelastic method is used to study the dynamic stress and stress wave propagation. With epoxy resin and other materials, a photoelastic model of beam to column connection structure is processed and product. The dynamic response of the model under the impact load by the free fall is researched by the dynamic photoelastic method, and recorded by the new digital dynamic photoelastic system with a laser source and high-speed photography system. The internal dynamic stress propagation and distribution, the maximum shear stress and the dynamic stress concentration problems can be obtained by analyzing the dynamic response. Researching on the key part under impact load using dynamic photoelastic method can furnish the experimental evidence of transient stress phenomenon for theoretical research and engineering applications.
Technical Paper
2014-04-01
Hang Yin, Weiming Zeng, Guobiao Yang, Songgang Li
Abstract When an object was subjected an impact loading, stress wave was produced in the object. Studying the regularity of stress-wave propagation was significant to the study of objects subjected to impact loading. When stress wave travelled in the object, principal stress on free boundary was useful to theoretical analysis and calculation. In this article, a new kind of dynamic photoelastic apparatus was used. Isochromatic and isoclinic of the object subjected to impact loading could be obtained combining dynamic photoelastic experiment and related test equipment. By analyzing the isoclinic, there would be a conclusion that the angle between the isoclinic and the free boundary was not 0°or 90°. So the values of the two principal stress on the boundary were all not 0. The result obtained from the electrometric method came to the same conclusion. Analysis showed the result of dynamic photoelastic method was compatible with the result of electrometric method. So the method in this article was feasible and accurate.
Technical Paper
2014-04-01
Guobiao Yang, Jingyu Wang, Qirong Zhu, Ruhua Fang, Lianxiang Yang
Abstract With the rapid development of computing technology, high-speed photography system and image processing recently, in order to meet growing dynamic mechanical engineering problems demand, a brief description of advances in recent research which solved some key problems of dynamic photo-elastic method will be given, including:(1) New digital dynamic photo-elastic instrument was developed. Multi-spark discharge light source was replaced by laser light source which was a high intensity light source continuous and real-time. Multiple cameras shooting system was replaced by high-speed photography system. The whole system device was controlled by software. The image optimization collection was realized and a strong guarantee was provided for digital image processing. (2)The static and dynamic photo-elastic materials were explored. The new formula and process of the dynamic photo-elastic model materials will be introduced. The silicon rubber mold was used without the release agent. The epoxy resin sheet or block was solidified at room temperature and could be poured accurately once.
Technical Paper
2014-04-01
Sheryl Janca, Kurt Shanks, Janet Brelin-Fornari, Ravi Tangirala, Massoud Tavakoli
Abstract A near-side, rear seat side impact component test, was conducted and validated utilizing a SIDIIs anthropomorphic test device (ATD). The test fixture consisted of the rear seat structure, side door, interior trim, and side airbag curtain module. Test parameters were determined from full scale tests including impact speed, angle of impact, and depth of door intrusion. A comparative assessment was conducted between the full scale test and the deceleration sled test including ATD contact with the vehicle interior, contact duration, sequential timing of ATD contact, and dummy injury measures. Validation was achieved so that the deceleration sled test procedure could be utilized for further evaluations.
Technical Paper
2014-04-01
Ying Wang, Fei Han, Yue Kong, Weiwen Deng
Abstract Vision-based Advanced Driver Assistance Systems (Vi-ADAS) has achieved rapid growth in recent years. Since vehicle field testing under various driving scenarios can be costly, tedious, unrepeatable, and often dangerous, simulation has thus become an effective means that reduces or partially replaces the conventional field testing in the early development stage. This paper proposes a quantitative assessment framework for model quality evaluation of 3D scene under simulation platform. An imaging model is first built. The problem of solving the imaging model is then transformed into the problem of intrinsic image decomposition. Based on Retinex theory and Non-local texture analyses, a superior intrinsic image decomposition method is adopted to evaluate the fidelity of the 3D scene model through the degree of deviation to the Reflectance and Shading intrinsic maps respectively. Some preliminary testing results demonstrate that the proposed assessment framework can produce quantitative evaluation on 3D scene models.
Technical Paper
2014-04-01
Lijiao Yu, Hongyu Zheng, Changfu Zong
Abstract Nowadays, conventional steering system cannot meet consumers' requirements as their environmental awareness increasing. Electrically controlled steering system can solve this problem well [1] [2]. Electrically controlled steering system has been not only applied widely in automobile steering technique but also becomes an important section of automobile integrated chassis control technology. It is necessary for vehicles to test their every component repeatedly before every component assembled. So a test bench becomes an essential part for vehicle products' design and improvement. The electrically controlled steering system consists of Electric Power Steering system (EPS), Active Front Steering (AFS) and Steer by Wire (SBW). The similarity among them is containing pinion-and-rack mechanical structure, so it is viable to design a test bench suitable for these three systems. This paper takes EPS as a prototype to verify the design's availability. The designed test bench is also used to detect and verify the electrically controlled steering system's performance at the same time.
Technical Paper
2014-04-01
Shai Cohen, Dhafer Marzougui, Cing-Dao Kan, Fadi Tahan
Abstract Many dynamic test systems currently exist to assess rollover. This paper introduces a new test device that combines features from a multitude of different tests. It also covers the concept development, a scaled prototype design and test results from both physical and virtual tests. The Guided Rollover Test (GRT) device subjects vehicles to repeatable initial conditions by having a cart follow a guided maneuver similar to a forward J-turn with an increasing curvature sufficient to roll most vehicles. A test vehicle is carried on the cart at constant longitudinal velocity until it rolls. The cart is fitted with a tripping edge to eliminate slipping and remove the influence of tire properties and road-surface friction. Vehicles are subjected to a rollover based on their own performance characteristics which define the dynamics and consequently the roof to ground contact. Vehicle mechanical systems (suspension), passive safety systems (roof) and occupant containment systems (airbags, seat-belts, etc.) would be assessed under dynamic rollover loading.
Technical Paper
2014-04-01
Peter Subke
Abstract In the past, the automotive industry has learned the lesson that competition on the level of bits and bytes, proprietary bus systems, data communication and diagnostic protocols is unrewarding. Too much time and money has been spent on the development of proprietary diagnostic tools. Vehicle manufacturers and suppliers realized that standardization would be the best way to overcome this situation. Furthermore, regulatory requirements in the US and the EU for such standardization have strengthened this lesson. As a result, the automotive industry has standardized the technology for the communication of external test equipment with electronic control units (ECUs) in road vehicles. Standardization serves the price, the quality and the maintainability via scale and training curve effects. This paper contains a technical introduction of internationally standardized diagnostic protocols (UDS on CAN, WWH-OBD, UDSonIP and DoIP), the D-Server (MVCI) with D-Server API and D-PDU API, the diagnostic data format (ODX) and the open test sequence exchange format (OTX).
Technical Paper
2014-04-01
Joshua L. Every, Gary J. Heydinger, Dennis A. Guenther, Anmol S. Sidhu, Dale A. Andreatta, Ronald A. Bixel
The (Vehicle Inertia Parameter Evaluation Rig) VIPER II is a full vehicle mass and inertia parameter measurement machine. The VIPER II expands upon the capabilities of its predecessor and is capable of measuring vehicles with a mass of up to 45,360 kg (100,000 lb), an increase in capacity of 18,100 kg (40,000 lb). The VIPER II also exceeds its predecessor in both the length and width of vehicles it can measure. The VIPER II's maximum vehicle width is 381 cm (150 in) an increase of 76 cm (30 in) and maximum distance from the vehicle CG to the outer most axle is 648 cm (255 in) an additional 152 cm (60 in) The VIPER II is capable of performing measurements including vehicle CG height, pitch, roll, and yaw moments of inertia and the roll/yaw cross product of inertia. While being able to measure both heavier and larger vehicles, the VIPER II is designed to maintain a maximum error of 3% for all inertia measurements and 1% for CG height. When designing a system with increased capacity there are many different factors and properties that must be considered.
Standard
2014-03-31
This recommended practice outlines a series of performance recommendations, which concern the whole data channel. These recommendations are not subject to any variation and all of them shall be adhered to by any agency conducting tests to this practice. However, the method of demonstrating compliance with the recommendations is flexible and can be adapted to suit the needs of the particular equipment the agency is using. It is not intended that each recommendation be taken in a literal sense, as necessitating a single test to demonstrate that the recommendation is met. Rather, it is intended that any agency proposing to conduct tests to this practice shall be able to demonstrate that if such a single test could be and were carried out, then their equipment would meet the recommendations. This demonstration shall be undertaken on the basis of reasonable deductions from evidence in their possession, such as the results of partial tests. In some systems it may be necessary to divide the whole channel into subsystems, for calibration and checking purposes.
Technical Paper
2013-12-20
Björn Lundberg, Jonas Sjoblom, Åsa Johansson, Björn Westerberg, Derek Creaser
When performing catalyst modeling and parameter tuning it is desirable that the experimental data contain both transient and stationary points and can be generated over a short period of time. Here a method of creating such concentration transients for a full scale engine rig system is presented. The paper describes a valuable approach for changing the composition of engine exhaust gas going to a DOC (or potentially any other device) by conditioning the exhaust gas with an additional upstream DOC and/or SCR. By controlling the urea injection and the DOC bypass a wide range of exhaust compositions, not possible by only controlling the engine, could be achieved. This will improve the possibilities for parameter estimation for the modeling of the DOC. Important features of the resulting data include fast transients in concentrations with only small variations in temperature, CO concentrations with HC concentrations close to zero, and NO concentrations close to zero with significant NO2 concentration.
Standard
2013-12-19
This paper describes a recommended practice and procedure for the correlation of test cells that are used for the performance testing of turboprop and turboshaft engines. This Aerospace Recommended Practice (ARP) shall apply to both dynamometer and propeller based testing. Test cell correlation is performed to determine the effect of any given test cell enclosure and equipment on the performance of an engine relative to the baseline performance of that engine.
Book
2013-11-12
Hiroshi Nakamura, Masayuki Adachi
The subject of engine emissions is expected to be at the forefront of environmental regulations and consumers’ concerns for years to come. As technology develops to comply with new and different requirements in various regions of the world, understanding the fundamental principles of how engine emissions occur, and how they can be properly measured, is vitally important. Engine Emissions Measurement Handbook, developed and co-authored by HORIBA Automotive Test Systems team addresses the main aspects of this subject. Written with the technical user in mind, this title is a must-have for those involved in engine development and testing, and environmental researchers focusing on better ways to minimize emissions pollution. Using easy-to-understand language, Engine Emissions Measurement Handbook covers, among others, the following topics: • Measurement of gaseous emissions • Measurement of particulate emission • Evaporative emissions measurement • Principles of exhaust gas analyzers • Vehicle emissions testing equipment • Emissions measurement applications • Emissions regulations around the world
Technical Paper
2013-10-15
Joseph K. Ausserer, Paul J. Litke, Jon-Russell Groenewegen, Alexander Rowton, Marc Polanka, Keith Grinstead
Small internal combustion engines (ICEs), (<7.5 kW), possess low thermal efficiencies due to high thermal losses. As the surface area to volume ratio increases beyond 1.5 cm2/cc, the increase in thermal losses leads to a drop off of engine efficiency and power. This effort describes the development and validation of a test stand to characterize thermal losses of small ICEs, optimize combustion phasing, and eventually enable heavy fuel operation. The test stand measures torque, rotational speed, brake power, intake air mass flow, up to 48 temperatures (including ambient, intake, cylinder head, fuel, and exhaust), 8 pressures (including ambient, intake, and exhaust), throttle position, and fuel and air mass flows. Intake air temperature and cylinder head temperature are controlled and adjustable. Three geometrically similar engines with surface area to volume ratios near 1.5 cm2/cc were selected from 3W Modellmotoren. During bench validation the 3W 55i engine's power, torque, brake specific fuel consumption, efficiency, and equivalence ratio were mapped in the stock configuration.
Technical Paper
2013-10-15
Jurgen Tromayer, Gerd Neumann, Alexander Trattner, Roland Kirchberger, Hans van den Hoevel
Meeting future legislative targets for SI engines by means of low cost technologies is a big challenge for engineers. Despite the use of simple and cost efficient components these engines have to fulfill customer requirements in terms of power and fuel economy, representing the most important selling arguments. Without the possibility of integrating modern technologies like fuel injection systems for mixture preparation instead of simple carburetors, it is very complex to find viable solutions that enable the achievement of these targets. A main key to improve emission behavior, fuel economy and performance on carbureted engines is to get an insight in the mixture preparation process, especially under transient conditions. Therefore, the Institute for Internal Combustion Engines and Thermodynamics of Graz University of Technology together with AVL Germany investigated possibilities to measure the fuel mass flow with a flexible, quick responding device that does not influence the carburetor itself.
Technical Paper
2013-10-07
Fernando Z. Sánchez, Carlos V. M. Braga, Leonardo C. Braga, Sergio L. Braga, Flávio G. Dias, Franck Y. Turkovics, Renata N. C. De Souza
Nowadays, many researches are being carried out to replace the diesel by alternative fuels. Biodiesel and ethanol are strong candidates for this purpose. However, the experimental study of the combustion of biofuels in engines is not an easy task. Due to the large differences between the properties of the new fuels and the conventional diesel, radical changes may be needed in current engines, developed specifically for the fossil fuel. So, the experimental study of ethanol compression ignition (CI) combustion is not simple to be obtained in conventional engines. Therefore, some experimental apparatus, such as a rapid compression machine (RCM), are useful to conduct this kind of study. This paper describes the RCM adaptations made in order to run CI combustion tests using Ethanol-Powered (ED95) and Diesel (S50) for different compression ratios and injection timing. The RCM was equipped with a high pressure common-rail diesel injection system, a piezoelectric sensor, its amplifier and a high speed camera.
Technical Paper
2013-10-07
Giana A. Pereira, Humberto R. Cazangi, Marcelo Vandresen, Richard Chaplin
This paper aims to improve a device, installed in the Laboratory of Engines at the Instituto Federal de Santa Catarina (IFSC), used by students and professors for classes and researches of ADeMCI (Performance Evaluation of Internal Combustion Engines) research group registered on CNPq. This paper presents the development of an automated flowbench for test cylinder heads using electronic features as MAP (manifold absolute pressure) and MAF (manifold air flow) sensors, commonly used in automotive systems to control the fuel injection in engines. Automated flowbenchs already exist in the international market, but their costs are expensive for the acquisition. This kind of device allows a cylinder test to be executed in a short time, with greater accuracy readings without the direct influence of the operator's ability. The automation of a flowbench like this will increase the capacity of testing of the laboratory, allowing to train more students and to develop more researches.
Technical Paper
2013-09-17
Pedro Del Valle, Carlos Fernandez Garc, Mark Donovan
The optimisation of energy is of the upmost importance within any vehicle and is a key driver in the design of all aeronautical projects. Modern aviation is trending towards the “More Electric Aircraft” (MEA), a model of increased electric power demand whereby traditional hydraulic, mechanical and pneumatic systems are replaced by electrical ones. This paper is based on the development project entitled “Advanced Thermal Management in Aeronautics” (ATMIA). The main target of which was to examine the potential for Loop Heat Pipes (LHPs) to be used in an aeronautical platform as assessed in previous the paper ref. 1. Until now the use of LHPs has been primarily on aerospace platforms. Project ATMIA addressed some specific requirements for an aeronautical platform such as the effects of vibrations, gravity and the possibility of disassembling for maintenance and transportation. LHPs are a technology that focuses on a thermal management philosophy that allows free-energy heat transportation.
Technical Paper
2013-09-17
Preeti Bhagat, Bhupesh Jingar
Software tools are used throughout the life cycle of airborne software. This paper elaborates impact of DO-178C and supplement DO-330 “Software Tool Qualification Considerations” on tool qualification processes as defined in DO-178B. As per DO-178B guidance, software tools are categorized as development tools or verification tools. Software tool qualification process is varied based on this classification. The tool qualification process defined in DO-330 is domain independent. This supplement provides additional guidance, which may be used in qualifying software tools for airborne software, ground-based software, complex electronics hardware, or for other domains. This paper includes discussion on activities and data items associated with tool qualification criteria and corresponding Tool Qualification Levels (TQLs) defined in DO-330. Qualification of Commercial Of-The-Shelf (COTS) tools and in-house developed tools is explained. This paper presents a case study of in-house developed Automated Test Equipment (ATE) tool qualifications process followed as per DO-178B guidance.
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