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2016-09-27
Technical Paper
2016-01-2143
Yury Zhuk
The EU REACH regulations set September 2017 as a “sunset date” for the use of toxic Hexavalent Chromium salts, and as this date is approaching the aerospace manufacturers are looking for alternative coatings to replace Hard Chrome plating (HCP). HCP is widely used in the aircraft industry to protect steel components against wear, corrosion and galling. Hardide-A CVD Tungsten/Tungsten Carbide coating has met the technical performance requirements as a potential alternative to HCP on some specific Airbus aircraft components. This newly-developed CVD coating is crystallized from the gas phase atom-by-atom, forming a uniform layer on both internal and external surfaces and complex shaped parts, which are impossible to coat by thermal spray coatings, considered to be the best available alternative to HCP. Hardide coating consists of Tungsten Carbide nano-particles dispersed in metal Tungsten matrix, combining hardness with toughness and crack-resistance.
2016-09-27
Technical Paper
2016-01-2142
Pavel Lykov PhD, Artem Leyvi, Rustam M. Baytimerov, Aleksei Doikin, Evgeny Safonov
Nowadays the treatment of solid surface by powerful streams of charged particles accelerated with power density of ≥106 W/сm2 is widely used for modifications of different materials properties. Fast electron beam power entry into the target material causes intense thermal and deformation processes. The changing of the structure, the phase composition, the microrelief of the treated surface consequently happens. It is often accompanied by the hardening and increase of the wearing properties. Low-energy high-current electron beam usage is proposed as a finishing treatment of product obtained by selective laser melting of heat-resistant nickel alloy EP648. The subject of the research is the surface properties of the product.
2016-09-27
Technical Paper
2016-01-2144
Galina M. Susova, Rostislav Sirotkin
FMEA methodology is widely used today for solution of practical analysis problems, quality (reliability, risks) evaluation and assurance etc., owing to a clear and simple algorithm and the absence of restrictions on a subject of analysis (i.e., systems, processes, products). However, the efficiency of applying FMEA methodology for problems solution is determined by the choice of elements of analysis, completeness of identification of potential non-conformities, their causes, frequencies and effects. Quality of manufacture is determined by deviations from requirements of design and manufacturing documentation including drawings. In this article a task of ensuring a steady reduction of deviations from these requirements during manufacture through implementation of preventive actions combined with control of time and costs for correction of non-conformances is considered.
2016-09-27
Technical Paper
2016-01-8137
Amrut A. Patki
The overall cost of ownership of a product is dependent on life of the product and cost. To keep the cost of ownership down, it is important to understand how to increase life of product and lower down the required cost at the same time. We are also challenged to reduce the carbon footprint, improved energy requirements to become more sustainable and green. How to achieve both of these necessities? “Remanufacturing” is a simple answer to this complex question. Remanufacturing can improve the useable life of a part or product by multiple times. It is cost effective compare to new part production and reasonably cheaper to end customer. The required energy for remanufacturing is lesser compare to its original manufacturing. Remanufacturing reuses/salvages most of the original contain. Design for Remanufacturing is a fundamental change in design engineering process to meet remanufacturing requirements.
2016-09-27
Technical Paper
2016-01-8084
Yousef Jeihouni, Katharina Eichler, Michael Franke
Abstract In order to comply with demanding Greenhous Gas (GHG) standards, future automotive engines employ advanced engine technologies including waste heat recovery (WHR) systems. A waste heat recovery system converts part of engine wasted exergies to useful work which can be fed back to the engine. Utilizing this additional output power leads to lower specific fuel consumption and CO2 emission when the total output power equals the original engine output power. Engine calibration strategies for reductions in specific fuel consumption typically results in a natural increase of NOx emissions. The utilization of waste heat recovery systems provides a pathway which gives both reduction in emissions and reduction in specific fuel consumption. According to DOE (Department of Energy), US heavy-duty truck engines’ technology need to be upgraded towards higher brake thermal efficiencies (BTE). DOE target is BTE>55% for Class-8 heavy-duty vehicles in the United States.
2016-04-05
Technical Paper
2016-01-1268
Yanjun Ren, Bo Yang, Gangfeng Tan, Xin Gao, Shichen Lu, Mengzuo Han, Ruobing Zhan, Haobo Xu
Abstract With the help of organic working medium absorbing the solar energy for steam electric power generation, green energy can be provided to automotive accessories so as to improve the vehicle energy efficiency. In the hot summer, the exhausted heat resulting from cars’ directly exposing to the sun can be used to cool and ventilate the passenger compartment. Considering the space occupied by the system in the combination of both practical features for solar heat source--low power and poor stability-- a compact evaporation structure was designed to enhance the solar utilization efficiency. In the research, the heat source of power and temperature variation range was determined by the available solar roof with photo-thermal conversion model. Then started from the ratio of exhausted heat utilization corresponding to evaporator’s characteristic parameter, the performance analysis was made in the different working conditions.
2016-04-05
Technical Paper
2016-01-1281
Jatin Agarwal, Monis Alam, Ashish Jaiswal, Ketan Yadav, Naveen Kumar
Abstract The continued reliance on fossil fuel energy resources is not sufficient to cater to the current energy demands. The excessive and continuous use of crude oil is now recognized as unviable due to its depleting supplies and elevating environmental degradation by increased emissions from automobile exhaust. There is an urgent need for a renewable and cleaner source of energy to meet the stringent emission norms. Hythane is a mixture of 20% hydrogen and 80% methane. It has benefits of low capital and operating costs and is a cleaner alternative than crude oil. It significantly reduces tailpipe emissions and is the cheapest way to meet new emission standards that is BS-IV. Hythane produces low carbon monoxide (CO), carbon dioxide (CO2) and hydrocarbons (HC) on combustion than crude oil and helps in reduction of greenhouse gases.
2016-04-05
Technical Paper
2016-01-1287
Kazutaka Kimura, Yuki Kudo, Akinori Sato
Abstract In recent years, automakers have been developing various types of environmentally friendly vehicles such as hybrid (HV), plug-in hybrid (PHV), electric (EV), and fuel cell (FCV) vehicles to help reduce greenhouse gas (GHG) emissions. However, there are few commercial solar vehicles on the market. One of the reasons why automakers have not focused attention on this area is because the benefits of installing solar modules on vehicles under real conditions are unclear. There are two difficulties in measuring the benefits of installing solar modules on vehicles: (1) vehicles travel under various conditions of sunlight exposure and (2) sunlight exposure conditions differ in each region. To address these problems, an analysis was performed based on an internet survey of 5,000 people and publically available meteorological data from 48 observation stations in Japan.
2016-04-05
Technical Paper
2016-01-1286
Takuya Hara, Takahiro Shiga, Kazutaka Kimura, Akinori Sato
Abstract Introducing effective technologies to reduce carbon emissions in the transport sector is a critical issue for automotive manufacturers to contribute to sustainable development. Unlike the plug-in electric vehicles (PEVs), whose effectiveness is dependent on the carbon intensity of grid electricity, the solar hybrid vehicle (SHV) can be an alternative electric vehicle because of its off-grid, zero-emission electric technology. Its usability is also advantageous because it does not require manual charging by the users. This study aims at evaluating the economic, environmental, and usability benefits of SHV by comparing it with other types of vehicles including PEVs. By setting cost and energy efficiency on the basis of the assumed technology level in 2030, annual cost and annual CO2 emissions of each vehicle are calculated using the daily mileage pattern obtained from a user survey of 5,000 people in Japan and the daily radiation data for each corresponding user.
2016-04-05
Technical Paper
2016-01-1285
Xiang Cheng, Han Hao, Zongwei Liu, Fuquan Zhao
Abstract Compared with conventional vehicles, electric vehicles (EVs) offer the benefits of replacing petroleum consumption and reducing air pollutions. However, there have been controversies over greenhouse gas (GHG) emissions of EVs from the life-cycle perspective in China’s coal-dominated power generation context. Besides, it is in doubt whether the cost-effectiveness of EVs in China exceeds other fuel-efficient vehicles considering the high prices. In this study, we compared the life-cycle GHG emissions of existing vehicle models in the market. Afterwards, a cost model is established to compare the total costs of vehicles. Finally, the cost-effectiveness of different vehicle types are compared. It is concluded that the GHG emission intensity of EVs is lower than reference and hybrid vehicles currently and is expected to decrease with the improvement of the power grid.
2016-04-05
Technical Paper
2016-01-1284
Andrew Burnham, Hao Cai, Michael Wang
Abstract A heavy-duty vehicle (HDV) module of the Greenhouse gases, Regulated Emissions, and Energy use in Transportation (GREETTM) model has been developed at Argonne National Laboratory. The fuel-cycle GREET model has been published extensively and contains data on fuel-cycles and vehicle operation of light-duty vehicles. The addition of the HDV module to the GREET model allows for well-to-wheel (WTW) analyses of heavy-duty advanced technology and alternative fuel vehicles (AFVs), which has been lacking in the literature. WTW analyses of HDVs becomes increasingly important to understand the fuel consumption and greenhouse gas (GHG) emissions impacts of newly enacted and future HDV regulations from the Environmental Protection Agency and the Department of Transportation’s National Highway Traffic Safety Administration.
2016-04-05
Technical Paper
2016-01-1290
J. Groenewald, James Marco, Nicholas Higgins, Anup Barai
Abstract While a number of publications have addressed the high-level requirements of remanufacturing to ensure its commercial and environmental sustainability, considerably less attention has been given to the technical data and associated test strategies needed for any evidence-based decision as to whether a vehicle energy storage system should be remanufactured - extending its in-vehicle life, redeployed for second-life (such as domestic or grid storage) or decommissioned for recycling. The aim of this paper is to critically review the strategic requirements for data at the different stages of the battery value-chain that is pertinent to an Electric Vehicle (EV) battery remanufacturing strategy. Discussed within the paper is the derivation of a feasible remanufacturing test strategy for the vehicle battery system.
2016-04-05
Journal Article
2016-01-1270
Xiangshan Fan, Xibin Wang, Kangkang Yang, Yaoting Li, Chuanzhou Wu, Ziqing Li
Abstract The ignition delay times of 2, 5-Dihydrofuran (25DHF) were measured behind reflected shock waves at the pressures of 4, 10atm, temperatures of 1110-1650 K, for the lean (φ= 0.5) and stoichiometric (φ= 1.0) mixtures with fixed fuel concentration of 0.5%. The correlations of ignition delay times to initial parameters were fitted in an Arrhenius-like form for the two fuels by multiregression analysis. Simulations based on Liu model, Somers model and Tran model were presented and compared to experiment data. Subsequently, reaction pathway and sensitivity analysis were performed in low and high temperature to obtain insight into the ignition kinetic by using Liu model. Reaction path analysis shows that there are two main ways in the consumption of 25DHF and the main intermediates are C3H5Y, sC3H5 and propylene etc. Some reactions which involved the main intermediate products presented important effect on the whole ignition of 25DHF.
2016-04-05
Technical Paper
2016-01-1283
Akshay Kumar, Ashraya Gupta, Ketan Kamra
Abstract Worldwide, research is going on numerous types of engines that practice green and alternative energy such as natural gas engines, hydrogen engines, and electric engines. One of the possible alternatives is the air powered car. Air is abundantly available and can be effortlessly compressed to higher pressure at a very low cost. After the successful development of Compressed Air Engines, engineers shifted their focus in making this technology cost effective and feasible. This led to advancement in the field of pneumatics that is advanced Compressed Air Engine Kit (used for conversion of a small-two stroke SI engine to Compressed Air Engine) where its frugality and compatibility is kept at high priority. This research is in continuation with our previous project of development of an advanced Compressed Air Engine kit and optimisation of injection angle and injector nozzle area for maximum performance.
2016-04-05
Journal Article
2016-01-1265
Senthilkumar Masimalai, Sasikumar Nandagopal
Abstract This work aims at studying the combined effect of oxygen enrichment and emulsification techniques on engine performance behavior of a compression ignition engine fuelled with WCO (waste cooking oil) as fuel. Used sunflower oil collected from a restaurant was chosen as fuel. A single cylinder, water cooled, agricultural oriented, diesel engine was used for the experiments. Initially tests were performed using neat diesel and neat WCO as fuels. Performance, emission, and combustion parameters were obtained. In the second phase of work, WCO was converted into its emulsion by emulsification process using water and ethanol and tested. In the third phase, the engine intake system was modified to admit excess oxygen along with air to test the engine with WCO and WCO emulsion as fuels under oxygen enriched environment. A comparative study was made at 100% and 40% of the maximum load (i.e. 3.7 kW power output) at the rated engine speed of 1500 rpm.
2016-04-05
Journal Article
2016-01-1152
Alan Brown, Marc Nalbach, Sebastian Kahnt, André Korner
Abstract Global CO2 reduction by 2021, according to some projections, will be comprised of multiple vehicle technologies with 7% represented by hybrid and electric vehicles (2% in 2014) [1]. Other low cost hybrid methods are necessary in order to achieve widespread CO2 reduction. One such method is engine-off coasting and regenerative braking (or recuperation) using a conventional internal combustion engine (ICE). This paper will show that a 48V power system, compared to a 12V system with energy storage module for vehicle segments B, D and E during WLTP and NEDC, is much more efficient at reducing CO2. Passive engine-off coasting using 12V energy storage shows a CO2 benefit for practical real world driving, but, during NEDC, multiple sources of friction slow the vehicle down to the extent that the maximum benefit is not achieved.
2016-04-05
Journal Article
2016-01-1273
Lakshmikanth Meda, Martin Romzek, Yanliang Zhang, Martin Cleary
Abstract Although the technology of combustion engines is reasonably well developed, the degree of efficiency is considerably low. Considerable amount of the energy of around 35 % is lost as exhaust waste heat, and up to 30 % is dissipated in the cooling circuits. Due to this, thermal recuperation has a great potential for raising the efficiency of combustion engines. In order to meet the ever-increasing consumer demand for higher fuel economy, and to conform to more stringent governmental regulations, auto manufacturers have increasingly looked at thermoelectric materials as a potential method to recover some of that waste heat and improve the overall efficiency of their vehicle fleets. Seeking new possibilities to make vehicles greener and more efficient, the industry wants to use the waste heat which passes through the exhaust system almost completely unused in the past.
2016-02-01
Technical Paper
2016-28-0252
Aravind Vadiraj
Abstract This article delineates the importance of infrastructure and its related aspects on sustainability of transportation on global and local context. Almost 7% of the GDP in India is spent on transportation and 6% of the CO2 emissions in the world is due to transportation. In countries like India, the road transport has significantly grown over other forms of mobility. This articles introduces different forms of transportations that exists today and the importance of sustainability in transportation sector. Sustainable transportation depends on development of infrastructure to enable smart transport solutions involving intelligent transport system, electric mobility, information management, vehicle health monitoring, advanced traffic management system and driver assistance system in a vehicle. The challenges includes existing transport operations, environmental impact and complexity of existing transport network.
2016-02-01
Technical Paper
2016-28-0140
Chinmaya Mishra, Naveen Kumar, Purna Mishra, Biswa Kar
Abstract In the present experimental investigation, performance, emission and combustion characteristics of a single cylinder diesel engine using diesel-biodiesel blends and antioxidant containing biodiesel test fuels was carried out. The potential suitability of aromatic amine based antioxidants to enhance the oxidation stability of biodiesel on one hand and reduction of tail pipe oxides of nitrogen (NOx) on the other were evaluated. Tertiary Butyl Hydroquinone (TBHQ) was considered as the antioxidant and Calophyllum Inophyllum vegetable oil was taken as the feedstock for biodiesel production. The test fuel samples were neat diesel (D100), 10% and 20% blend of Calophyllum biodiesel with diesel (CB10 and CB20) and 1500 ppm of TBHQ in CB10 and CB20 (CBT10 and CBT20). The results indicated that neat biodiesel blended test fuels (CB10 and CB20) exhibited lower brake thermal efficiency compared to the diesel baseline by a margin of 3% to 10% at full load.
2016-02-01
Technical Paper
2016-28-0142
A S Ramadhas, Hongming Xu
Abstract Diesel engines are the versatile power source and is widely used in passenger car and commercial vehicle applications. Environmental temperature conditions, fuel quality, fuel injection strategies and lubricant have influence on cold start performance of the diesel engines. Strategies to overcome the cold start problem at very low ambient temperature include preheating of intake air, coolant, cylinder block. The present research work investigates the effect of coolant temperatures on passenger car diesel engine’s performance and exhaust emission characteristics during the cold start at cold ambient temperature conditions. The engine is soaked in the -7°C environment for 6 hours. The engine coolant is preheated to the desired coolant temperatures of 10 and 20°C by an external heater and the start ability tests were performed.
2016-02-01
Technical Paper
2016-28-0143
K. Krishnamoorthy, V. Saishanker
Abstract With increasing growth of vehicular population, there is an increasing demand for raw materials. This has added strain to the available resources, which is becoming more and more unsustainable. As a result, search for sustainable materials are continuously happening in our industry and there is a strong focus from everyone to incorporate more and such materials. One way of doing so, is by blending naturally available materials like fibers, with polymers. In this study, naturally available Coconut fibers have been blended successfully with Polyurethane foam, thereby improving the green footprint of the vehicle. Coconut fibers are naturally occurring fiber extracted from the husk of the coconut. Polyurethane foam is the most versatile polymeric foam used in several places of automobile for reducing the Noise, Vibration & Harshness. The composite was manufactured using reaction injection molding technique by reacting polyol with iso-cyanide.
2016-02-01
Technical Paper
2016-28-0164
Arunkumar Madeswaran, Balasubramanian Natarajasundaram, Bhavanakumar Ramamoorthy
Abstract In Modern Passenger Car Braking system, Disc brake plays a vital role in providing better performance and safety, in which brake pads are most critical part to decide the overall brake performance. In such brake pads, there are some technical challenges such as wear rate, abnormal noise & environmental issues with existing asbestos material. Hence we made a research to furnish suitable eco-friendly & cost effective solution. The main objective of this paper is to introduce asbestos-free automotive organic brake pad. Our research work intends to make organic brake pad by using natural fibre with organic ingredients such as kenaf and other composite materials in right proportion. Kenaf fibre is one of the natural fibres, which will improve heat resistance and strength of the brake pad. Initially, kenaf fibre is mixed with other composite materials and compacted at an optimal pressure by using hand-press machine.
2015-09-15
Technical Paper
2015-01-2484
Michele Trancossi, Antonio Dumas, Guido Niccolai, Jose Pascoa
Abstract This paper focuses on the key problem of future aeronautics: which relates on energy efficiency and environmental footprint on a scientific point of view. Reducing emissions and increasing the energy efficiency would be both a key element to propel the market and increase the diffusion of personal aerial transport against ground transportation. Novel vehicle concepts and systems will be necessary to propel this innovation which could revolutionize our way of moving. This paper approaches an energetic preliminary design of a vehicle concept which could fulfill this social and cultural objective. Low cost energy efficient vehicles, which could be suitable for personal use with a high economic efficiency and without needs of airports, seem actually a real dream. Otherwise, is it a feasible goal or a scientific dream? Otherwise, a design method based on first and second law and thermodynamic and constructal law could allow reaching those goals.
2015-09-10
Book
Charles Lu, Srikanth Pilla
This set consists of three books, Design of Automotive Composites, CAE Design and Failure Analysis of Automotive Composites, and Biocomposites in Automotive Applications all developed by Dr. Charles Lu and Dr. Srikanth Pilla. Design of Automotive Composites reports successful designs of automotive composites occurred recently in this arena, CAE Design and Failure Analysis of Automotive Composites focuses on the latest use of CAE (Computer-Aided Engineering) methods in design and failure analysis of composite materials and structures, and Biocomposites in Automotive Applications, focuses on processing and characterization of biocomposites, their application in the automotive industry and new perspectives on automotive sustainability. Together, they are a focused collection providing the reader with must-read technical papers, hand-picked by the editors, supporting the growing importance of the use of composites in the ground vehicle industry. Dr. Charles Lu is H.E.
2015-08-13
Book
Charles Lu, Srikanth Pilla
The automotive sector has taken a keen interest in lightweighting as new required performance standards for fuel economy come into place. This strategy includes parts consolidation, design optimization, and material substitution, with sustainable polymers playing a major role in reducing a vehicle’s weight. Sustainable polymers are largely biodegradable, biocompatible, and sourced from renewable plant and agricultural stocks. A facile way to enhance their properties, so they can indeed replace the ones made from fossil fuels, is by reinforcing them with fibers to make composites. Natural fibers are gaining more acceptance in the industry due to their renewable nature, low cost, low density, low energy consumption, high specific strength and stiffness, CO2 sequestration potential, biodegradability, and less wear imposed on machinery. Biocomposites then become a very feasible way to help address the fuel consumption challenge ahead of us.
2015-04-14
Technical Paper
2015-01-1678
Akshay Kumar, Naveen Kumar, Dhruv Gupta, Vasu Kumar
Abstract Increased demand and use of fossil fuels in transportation sector accompanied by the global oil crisis does not support sustainable development for the future generations to come. Not only that, today's on-road vehicles produce over one third of the CO and NOX present in our atmosphere and over twenty per cent of the global warming pollution. This air pollution carries significant risks for human health and the environment. Through clean vehicle and fuel technologies, it is possible to significantly reduce air pollution from our vehicles. In such a grim situation, Compressed Air Vehicles (CAV) powered by pressurized air stored in high pressure storage tanks seem to be one of the practical solutions available for tackling the fuel crisis and environment related issues.
2015-04-14
Technical Paper
2015-01-1299
Rod Emery
Abstract - Sustainable Manufacturing: Beyond Turning the Lights Off There is increasing pressure for manufacturers to go “green.” Automotive OEMs are improving their own sustainability practices and demanding environmental accountability from their vendors. Sustainable manufacturing is defined by the U.S. Department of Commerce as the creation of manufactured products using processes that: 1 Minimize negative environmental impacts2 Conserve energy and natural resources3 Are safe for employees, communities and consumers4 Are economically sound Installing low-energy lighting and adding recycling bins have had a positive effect, but manufacturers must take a comprehensive view of sustainability to have a continuing impact. This white paper will address some “out of the box” methods to improve sustainability of automotive assembly.
2014-09-16
Technical Paper
2014-01-2232
Samira Keivanpour, Christian Mascle, Daoud Ait Kadi
The End of Life phase of Aircraft is a relatively complex phase in life cycle of this product. The retired Aircrafts need to be parked in certain conditions. Some valuable parts are disassembled and the rest of them are dismantled. Materials are separated and upgraded, waste is burned or deserted and toxic materials restrained or incinerated. All of these activities should be performed in an ecologically right manner; however, collectively produced added values for all stakeholders need to be considered. This paper aims to provide a conceptual framework for value chain analysis of Aircraft recycling process in the context of sustainable development. The value chain related to recycling aircraft at the end of life was chosen to generate an in-depth analysis of the value chain, considering environmental and socio-economic concerns. The value chain framework for recycling of fleets is identified. The key processes with environmental and social impacts are determined.
2014-05-08
Magazine
Executive Viewpoints Off-highway industry executives write about some of the challenges and trends facing the industry over the next 20 years, and the innovation that will be required to stay competitive and sustainable. Annual product guide A product roundup showcasing the newest and most innovative supplier technologies in a variety of areas such as Powertrain & Energy, Electronics, Hydraulics, Materials, Testing & Simulation, Body and Chassis, and Interiors.
2014-04-01
Collection
This technical paper collection explores advances in the creation of sustainable energy sources and their usage in the transportation sector. Topics can include research and in-production technology used to produce renewable energy sources and materials.
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