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2016-06-15
Journal Article
2016-01-1844
Jonathan Millitzer, Dirk Mayer, Roman Kraus, Matthias Schmidt
Abstract Current developments in the automotive industry such as downsizing, the use of cylinder deactivation and consistent lightweight construction increasingly enable the application of active control systems for the further reduction of noise and vibration in vehicles. In the past few years, different configurations of actuators and sensors for the realization of an active control system have been investigated and evaluated experimentally. Active engine mounts, inertial mass actuators and structural integrated actuators can be used to reduce either structural vibrations or the interior noise level. As a result, a variety of different topology concepts for the realization of an active control system arises. These can be divided into an active vibration control scenario, the direct influence of the sound field with loudspeakers or the application of structural actuators for the reduction of the interior sound pressure.
2016-06-15
Technical Paper
2016-01-1836
Sylvestre Lecuru, Pascal Bouvet, Jean-Louis Jouvray, Shanjin Wang
Abstract The recent use of electric motors for vehicle propulsion has stimulated the development of numerical methodologies to predict their noise and vibration behavior. These simulations generally use models based on an ideal electric motor. But sometimes acceleration and noise measurements on electric motors show unexpected harmonics that can generate acoustic issues. These harmonics are mainly due to the deviation of the manufactured parts from the nominal dimensions of the ideal machine. The rotor eccentricities are one of these deviations with an impact on acoustics of electric motors. Thus, the measurement of the rotor eccentricity becomes relevant to understand the phenomenon, quantify the deviation and then to use this data as an input in the numerical models. An innovative measurement method of rotor eccentricities using fiber optic displacement sensors is proposed.
2016-05-17
WIP Standard
AIR6245
This document is applicable to military aircraft where stakeholders are seeking guidance on the development and approval of Structural Health Monitoring (SHM) technologies and on the integration of these technologies into encompassing maintenance and operational support systems. The document will refer to those guidelines prepared under SAE ARP6461 that are relevant and applicable to military applications.
2016-05-17
WIP Standard
JA6268
This Aerospace Recommended Practice (ARP) was created to help industry deal with existing barriers to the successful implementation of Integrated Vehicle Health Management (IVHM) technology in the aerospace and automotive sectors. That is,given the common barriers that exist, this ARP can be applied not only to aerospace but also to the automotive, commercial and military vehicle sectors. Original Equipment Manufacturers (OEMs) in all of these sectors are heavily dependant upon a large number of component suppliers in order to design and build their products. The advent of IVHM technology has accentuated the need for improved coordination and communication between the OEM and its suppliers –to ensure that suppliers design health ready capabilities into their particular components.
2016-05-17
Standard
AIR6552/3
This document establishes methods to obtain, store, and access data about the health of a fiber optic network using commercial sensors located in or near the transceiver. This document is intended for: Managers, Engineers, Contracting Officers, Third Party Maintenance Agencies, and Quality Assurance.
2016-05-10
WIP Standard
J1817
This SAE Recommended Practice describes a marking system to distinguish long-stroke from standard stroke for service, parking, and combination air-brake actuators, roto-chambers, and components. Said actuators are used for applying cam and disc-type foundation brakes by slack adjuster means.
2016-04-22
WIP Standard
ARP6904
In order to realize the benefits of Integrated Vehicle Health Management (IVHM) within the aerospace and defense industry there is a need to address five critical elements of data interoperability within and across the aircraft maintenance ecosystem, namely • Approach • Trust • Context • Value • Security In Integrated Vehicle Health Management (IVHM) data interoperability is the ability of different authorized components, systems, IT, software, applications and organizations to securely communicate, exchange data, interpret data, use the information and derive consistent insight from the data that has been exchanged to derive value.
2016-04-19
WIP Standard
J1843
The purpose of this SAE Recommended Practice is to provide a common electrical and mechanical interface specification that can be used to design electronic accelerator pedal position sensors and electronic control systems for use in medium- and heavy-duty vehicle applications.
2016-04-05
Journal Article
2016-01-1191
Saher Al Shakhshir, Torsten Berning
Abstract Proton exchange membrane fuel cells (PEMFC’s) are currently being commercialized for various applications ranging from automotive (e.g. the Toyota Mirai) to stationary such as powering telecom backup units. In PEMFC’s, oxygen from air is internally combined with hydrogen to form water and produce electricity and waste heat. One critical technical problem of these fuel cells is still the water management: the proton exchange membrane in the center of these fuel cells has to be hydrated in order to stay proton-conductive while on the other hand excessive liquid water can lead to cell flooding and increased degradation rates. Clearly, a fundamental understanding of all aspects of water management in PEMFC is imperative. This includes the fuel cell water balance, i.e. which fraction of the product water leaves the fuel cell via the anode channels versus the cathode channel.
2016-04-05
Technical Paper
2016-01-1070
Gopichandra Surnilla, Richard Soltis, James Hilditch, Christopher House, Timothy Clark, Matthew Gerhart
Abstract Traditional EGR measurement systems using delta pressure over a fixed orifice such as a DPFE sensor (Delta Pressure Feedback for EGR), have limitations in the ability to measure EGR accurately. Also, the pressure drop that results from the orifice may not be acceptable in some applications. To measure the EGR accurately and without any pressure loss, a new measurement system was developed that uses an oxygen sensor in the intake air. In this paper, the technology of using an oxygen sensor to measure the EGR concentration is discussed. The paper details the EGR measurement principle with an oxygen sensor and the associated mathematical relations of translating the oxygen measurement to EGR measurement. Factors affecting the EGR measurement such as the air/fuel ratio of the EGR, intake air pressure, and diffusion effects of the EGR constituents are discussed in detail. Compensation mechanisms are explained and associated results shown.
2016-04-05
Technical Paper
2016-01-1072
Peter Schaal, Byron Mason, Sotiris Filippou, Ioannis Souflas, Mark Cary
Abstract The paper presents a measurement methodology which combines a fine-wire thermocouple with input reconstruction in order to measure crank angle resolved temperature in an engine air-intake system. Thermocouples that are of practical use in engine experiments tend to have a large time constant which affects measurement accuracy during rapid temperature transients. Input reconstruction methods have previously been applied to thermocouples but have not been specifically used in combination with an ultra-thin uninsulated wire thermocouple to investigate cyclic intake temperature behavior. Accurate measurement results are of interest to improve the validity of many crank-angle resolved engine models. An unshielded thermocouple sensor has been developed which is rigid enough to withstand the aerodynamic forces of the intake air.
2016-04-05
Technical Paper
2016-01-1073
Tobias Rosvall, Ola Stenlaas
Abstract In engine management systems many calculations and actuator actions are performed in the crank angle domain. Most of these actions and calculations benefit from an improved accuracy of the crank angle measurement. Improved estimation of crank angle, based on pulse signals from an induction sensor placed on the flywheel of a heavy duty CI engine is thus of great importance. To estimate the crank angle the torque balance on the crankshaft is used. This torque balance is based on Newton’s second law. The net torque gives the flywheel acceleration which in turn gives engine speed and crank angle position. The described approach was studied for two crankshaft models: A rigid crankshaft approach and a lumped mass approach, the latter having the benefit of being able to capture the torsional effects of the crankshaft twisting and bending due to torques acting on it.
2016-04-05
Technical Paper
2016-01-1065
Jens Gaechter, Mario Hirz
Abstract Vehicles driven by electric or hybrid technologies have the advantage that a high torque potential can be used from the start, hence the initial vehicle acceleration is higher compared to conventional propulsion concepts [1]. The speed-torque characteristic of electric machines is nearly ideal for the use in automotive applications and electrical machines can be controlled with a high efficiency. The aim of the present work is the examination of different sensor technologies, which are used in such automotive applications to measure the rotor position of electric motors. The project includes the assessment and evaluation of different sensor technologies, e.g. resolver, eddy current sensors and sensors based on magneto-resistive effects. The quality of the sensor angular measurement depends on different parameters, for example misalignment in planar direction, longitudinal direction, tilt angle, temperature, rotational speed and supply voltage.
2016-04-05
Technical Paper
2016-01-1114
Jinsung Kim
Abstract A dry clutch induces judder phenomenon which is caused by variations in the vehicle load condition and frictional material properties. Such a problem may lead to the stick-slip limit cycle that results in undesired longitudinal vibrations of vehicles. To solve this problem, a vibration suppression control is proposed. The amplitude of vibrations is detected by the signal conditioning from the measurements with the transmission input shaft speed and the wheel speed sensors. Based upon this, a perturbation torque is applied additionally on the nominal launch controller to make the drive shaft oscillation vanish. It can be achieved by the control design without any extra hardware cost. Finally, experimental results confirm the effectiveness of the proposed mechanism.
2016-04-05
Technical Paper
2016-01-1510
Chinmoy Pal, Tomosaburo Okabe, Kulothungan Vimalathithan, Jeyabharath Manoharan, Pratapnaidu Vallabhaneni, Munenori Shinada, Kazuto Sato
Abstract Many active safety systems are being developed with the intent of protecting pedestrians namely; pedestrian airbags, active hood, active emergency braking (AEB), etc. Effectiveness of such protection system relies on the efficiency of the sensing systems. The pop-uphood system was developed to help reduce pedestrian head injuries. A pop-up system is expected to make full deployment of the hood before the pedestrian’s head could hit the hood. The system should have the capability to detect most road users ranging from a six year old (6YO) child to a large male. To test the sensing system, an impactor model (PDI-2) was developed. Sensor response varies for vehicles with different front end profile dimensions.
2016-04-05
Technical Paper
2016-01-1547
Jun Yin, Xinbo Chen, Lixin Wu, Jianqin Li
Abstract Traditional active suspension which is equipped with hydraulic actuator or pneumatic actuator features slow response and high power consumption. However, electromagnetic actuated active suspension benefits quick response and energy harvesting from vibration at the same time. To design a novel active and energy regenerative suspension (AERS) utilizing electromagnetic actuator, this paper investigates the benchmark cars available on the market and summaries the suspension features. Basing on the investigation, a design reference for AERS design is proposed. To determine the parameters of the actuator, a principle is proposed and the parameters of the actuator are designed accordingly. Compared the linear type and rotary type Permanent Magnet Synchronous Motor (PMSM), the rotary type is selected to construct the actuator of the AERS. Basing on the suspension structure of the design reference model and utilizing rotary type PMSM, a novel AERS structure is proposed.
2016-04-05
Technical Paper
2016-01-1028
Qinqing Chen, Jimin Ni, Xiuyong Shi, Qiwei Wang, Qi Chen, Si Liu
Abstract Boosting and downsizing is the trend of future gasoline engine technology. For the turbocharged engines, the actuation of intake boosting pressure is very important to the performance output. In this paper, a GT-Power simulation model is built based on a 1.5 L turbocharged gasoline engine as the research object. The accuracy of model has been verified through the bench test data. Then it is conducted with numerical simulation to analyze the effect of wastegate diameter on the engine performance, including power output and fuel economy. Mainly the wastegate diameter is optimized under full engine operating conditions. Finally an optimal MAP of wastegate diameter is drawn out through interpolation method. By the transmission relationship between wastegate and actuator, a wastegate control MAP for electric actuated wastegate can be obtained.
2016-04-05
Journal Article
2016-01-0215
Amey Y. Karnik, Adrian Fuxman, Phillip Bonkoski, Mrdjan Jankovic, Jaroslav Pekar
Abstract An advanced powertrain cooling system with appropriate control strategy and active actuators allows greater flexibility in managing engine temperatures and operating near constraints. An organized controls development process is necessary to allow comparison of multiple configurations to select the best way forward. In this work, we formulate, calibrate and validate a Model Predictive Controller (MPC) for temperature regulation and constraint handling in an advanced cooling system. A model-based development process was followed; where the system model was used to develop and calibrate a gain scheduled linear MPC. The implementation of MPC for continuous systems and the modification related to implementing switching systems has been described. Multiple hardware configurations were compared with their corresponding control system in simulations.
2016-04-05
Technical Paper
2016-01-0246
Rupesh Sonu Kakade, Prashant Mer
Abstract Vehicle occupants, unlike building occupants, are exposed to continuously varying, non-uniform solar heat load. Automotive manufacturers use photovoltaic cells based solar sensor to measure intensity and direction of the direct-beam solar radiation. Use of the time of the day and the position - latitude and longitude - of a vehicle is also common to calculate direction of the direct-beam solar radiation. Two angles - azimuth and elevation - are used to completely define the direction of solar radiation with respect to the vehicle coordinate system. Although the use of solar sensor is common in today’s vehicles, the solar heat load on the occupants, because of their exposure to the direct-beam solar radiation remains the area of in-car subjective evaluation and tuning. Since the solar rays travel in parallel paths, application of the ray tracing method to determine solar insolation of the vehicle occupants is possible.
2016-04-05
Technical Paper
2016-01-0626
Benedikt Raidt
Abstract Air charge calibration of turbocharged SI gasoline engines with both variable inlet valve lift and variable inlet and exhaust valve opening angle has to be very accurate and needs a high number of measurements. In particular, the modeling of the transition area from unthrottled, inlet valve controlled resp. throttled mode to turbocharged mode, suffers from small number of measurements (e.g. when applying Design of Experiments (DoE)). This is due to the strong impact of residual gas respectively scavenging dominating locally in this area. In this article, a virtual residual gas sensor in order to enable black-box-modeling of the air charge is presented. The sensor is a multilayer perceptron artificial neural network. Amongst others, the physically calculated air mass is used as training data for the artificial neural network.
2016-04-05
Technical Paper
2016-01-0633
Yichao Guo
Abstract Per California Air Resources Board (CARB) regulations, On-board diagnostic (OBD) of vehicle powertrain systems are required to continuously monitor key powertrain components, such as the circuit discontinuity of actuators, various circuit faults of sensors, and out-of-range faults of sensors. The maturing and clearing of these continuous monitoring faults are critical to simplification of algorithm design, save of engineering cost (i.e., calibration), and reduction of warranty issues. Due to the nature of sensors (to sense different physical quantities) and actuators (to output energy in desired ways), most of OEM and supplies tend to choose different fault maturing and clearing strategy for sensors and actuators with different physics nature, such as timer-based, counter-based, and other physical-quantity-based strategies.
2016-04-05
Technical Paper
2016-01-0161
Valentin Soloiu, Imani Augusma, Deon Lucien, Mary Thomas, Roccio Alba-Flores
Abstract This study presents the design and development of a vehicle platform with intelligent sensors that has the capabilities to drive independently and cooperatively on roads. An integrated active safety system has been designed to optimize the human senses using ultrasonic infrared sensors and transmitter/receiver modules, to increase the human vision, feel and communication for increased road safety, lower congestion rates, and decrease CO2 emissions. Ultrasonic sensors mounted on the platform, emitted longitudinal 40 kHz waves and received echoes of these sound waves when an object was within its direction. The duration was converted to a distance measurement to detect obstacles as well as using distance measurement threshold values to implement adaptive cruise control. Infrared sensors equipped with an IR LED and a bipolar transistor detected a change in light intensity to identify road lanes.
2016-04-05
Technical Paper
2016-01-0561
Seungha Lee, Youngbok Lee, Kyoungchan Han, Kyoung Min Lee, Jun Yu, Junyong Lee, Kyoungdoug Min
Abstract Currently, diesel engine-out exhaust NOx emission level prediction is a major challenge for complying with the stricter emission legislation and for control purpose of the after-treatment system. Most of the NOx prediction research is based on the Zeldovich thermal mechanism, which is reasonable from the physical point of view and for its simplicity. Nevertheless, there are some predictable range limitations, such as low temperature with high EGR rate operating conditions or high temperature with low EGR rates. In the present paper, 3 additional considerations, pilot burned gas mixing before the main injection; major NO formation area; concentration correction, were applied to the previously developed real-time NO estimation model based on in-cylinder pressure and data available from ECU. The model improvement was verified on a 1.6 liter EURO5 diesel engine in both steady and transient operation.
2016-04-05
Technical Paper
2016-01-1461
William T. Neale, David Danaher, Sean McDonough, Tomas Owens
Abstract There are numerous publically available smart phone applications designed to track the speed and position of the user. By accessing the phones built in GPS receivers, these applications record the position over time of the phone and report the record on the phone itself, and typically on the application’s website. These applications range in cost from free to a few dollars, with some, that advertise greater functionality, costing significantly higher. This paper examines the reliability of the data reported through these applications, and the potential for these applications to be useful in certain conditions where monitoring and recording vehicle or pedestrian movement is needed. To analyze the reliability of the applications, three of the more popular and widely used tracking programs were downloaded to three different smart phones to represent a good spectrum of operating platforms.
2016-04-05
Technical Paper
2016-01-0012
Sebastian Voss, Johannes Eder, Bernhard Schaetz
Abstract The growing complexity of functionalities in automotive vehicles and their safety-criticality, including timing requirements, demands sound and scalable approaches to deal with the increasing design space. Most often, such complex automotive systems are composed of a set of functions that are characterized by multi-period timing behaviors, e.g., due to environment constraints limiting sensing/acting frequencies, or various worst case execution times of software components. As safety-critical systems must perform the desired behavior within guaranteed time bounds, a valid system configuration is needed including a time-correct schedule that fulfills all timing requirements. This contribution proposes a systematic and correct schedule synthesis of complex multi-rate automotive software systems that ensures precise timing behavior of software components.
2016-04-05
Technical Paper
2016-01-0095
Qiao Fengying, Vincenzo Sacco, Gilles Delorme, Yevheniy Soloshenko
Abstract In this work, we analyze the use of the Local Interconnect Network (LIN) bus (and some of its potential variants) as Safety Element out of Context (SEooC) from an ISO-26262 perspective and provide the reader with an analysis methodology to compare between a range of different LIN protocol configurations and benchmark them against Automotive Safety Integrity Level (ASIL) targets as defined in ISO-26262. A methodology for a quantitative residual failure probability analysis is shown before applying it to the standard LIN protocol. The residual failure rate in time (RF) of LIN (compliant with ISO26262) has been investigated with a range of reasonable application assumptions. This paper shows that a high bit error probability assumption of 3e-5 yields an RF of 3e-4/h which is too high to satisfy the assumed ASIL-B target (1e-7/h) or higher functional safety requirements in noisy application.
2016-04-05
Technical Paper
2016-01-0096
Daniel Pachner, Jaroslav Beran, Jonathan Tigelaar
Abstract On downsized turbocharged engines, turbo speed is correlated with maximum engine airflow and therefore with maximum engine power. To ensure safe operation in the field, auto makers introduce significant engineering margins to the turbocharger maximum speed limit. Physical turbo speed sensors provide one way to reduce this engineering margin, but are not appropriate for some applications. An accurate mathematical estimation of turbocharger speed using virtual sensor can help reduce these margins, therefore increasing available power. This paper examines the best turbo speed estimation accuracy that can be achieved using a given set of production engine sensors. “Best” is defined in a minimax sense as the smallest turbo speed error interval achievable assuming the worst case combination of sensor and actuator errors and plant parameter mismatch.
2016-04-05
Technical Paper
2016-01-0097
Felix Gow, Lifeng Guan, Jooil Park, Jaekwon Kim
Abstract Tire Pressure Monitoring System (TPMS) has become a popular system due to regulation in many countries. TPMS consists of sensors that measure air pressure and temperature in the tires. Each sensor transmits tire information to TPMS central unit for display purpose via RF. Commercial trailers having bodies longer than 7 m require RF repeaters to increase the data transmission range. Located near to rear wheels, RF repeater receives sensor signal in the rear wheels and transmits the signal to TPMS central unit. In this paper, we discuss RF repeater which transmits at multiple frequencies in order to increase signal reception. On TPMS central unit, RF receiver is able to tune to receive frequencies used in sensors and RF repeater. Other method for improving reception is to transmit same payload multiple times at same frequency as that of sensor. In the paper, other important specifications are discussed as RF repeater design is concerned.
2016-04-05
Technical Paper
2016-01-0100
Sushant Kishor Hingane
High-end vehicles with latest technology and autonomous driving experience have to bear the cost of increasing number of sensors on-board. It would be beneficial to reduce some of the sensors in the vehicle and make use of other available resources, retaining the same functionality. This paper discusses a novel technique of estimating the weight of seat occupant from an already existing DC motor without using additional pressure sensors. Passenger weight information is important for seat-belt reminder system as well as supplemental restraint system that will decide the air-bag deployment. The mathematical model for a series-type DC motor is analyzed and simulated using MATLAB. Further, results of the experiment performed on a lower capacity motor are shared and compared with the simulation results. Formulating a linear relation gives a possibility to develop a device for occupant weight measurement inside the high-end vehicles.
2016-04-05
Journal Article
2016-01-0101
Carl Arft, Yin-Chen Lu, Jehangir Parvereshi
Abstract Oscillators are key components in automotive electronics systems. For example, a typical automotive camera module may have three or more oscillators, providing the clocks for microcontrollers, Ethernet controllers, and video chipsets. These oscillators have historically been built around a quartz crystal resonator connected to an analog sustaining circuit driving the crystal to vibrate at its resonant frequency. However, quartz-based devices suffer from poor performance and reliability in harsh automotive environments. SiTime has developed timing solutions based on silicon micro-electromechanical systems (MEMS) technology that exhibit better electromagnetic noise rejection and better performance under shock and vibration. In this paper, we first discuss the design and manufacturing of the MEMS-based device, with emphasis on the specific design aspects that improve reliability and resilience in harsh automotive environments.

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