Recent field experience has indicated significant problems with some types of wire and cables as routed on aircraft landing gear. This SAE Aerospace Information Report (AIR) is intended to identify environmental concerns the designer should consider, materials that appear to be most suitable for use in these areas, routing, clamping, and other protection techniques that are appropriate in these applications. In recent years aircraft certification regulatory agencies introduced new regulations regarding Electrical Wiring Interconnection Systems (EWIS) to further enhance safety of the associated systems and aircraft overall.
This document is intended to describe technologies available, application needs, and operational requirements relating to the use of fiber optic sensing systems on aerospace platforms: a. To define standard terminology used in describing fiber optic sensing systems and their performance. b. To identify current interfaces used for fiber optic sensing systems. c. To define environmental, reliability, and maintainability capabilities of fiber optic sensing system components. d. To describe the fiber optic sensor and instrumentation technologies that forms the current state of the art. e. To describe current and future unmet needs of the aerospace industry for measurements using fiber optic sensors.
The purpose of this specification sheet is to set up a standardized part numbering system for o-rings procured to MIL-R-83412(USAF), type 1.
This specification covers the procedure for ultrasonic inspection of wrought titanium and titanium alloy products 0.25 inch (6.4 mm) and over in cross-section (thickness) or diameter.
This SAE Aerospace Information Report (AIR) is applicable to rotorcraft structural health monitoring (SHM) applications, both commercial and military, where end users are seeking guidance on the definition, development, integration, qualification, and certification of SHM technologies to achieve enhanced safety and reduced maintenance burden based on the lessons learned from existing Health and Usage Monitoring Systems (HUMS). While guidance on SHM business case analysis would be useful to the community, such guidance is beyond the scope of this AIR. For the purpose of this document, SHM is defined as “the process of acquiring and analyzing data from on-board sensors to evaluate the health of a structure.” The suite of on-board sensors could include any presently installed aircraft sensors as well as new sensors to be defined in the future. Interrogation of the sensors could be done onboard during flight or using ground support equipment.
Model Validation and Verification invite papers that deal with the theoretical and/or applied aspects of one or more of the following representative topics: model development, model correlation/calibration, model verification, model validation, uncertainty quantification, uncertainty propagation, validation metrics, predictive capability assessment, etc.
Reliability and Robust Design in Automotive Engineering: Reliability-Based Design Optimization and Robustness, 2015
This collection of technical papers will address theoretical developments and automotive applications in RBDO and Robust Design. Topics include: computational algorithms for efficient estimation of reliability, Monte Carlo simulation, Bayesian reliability, Dempster-Shafer Evidence Theory, and Multi-Disciplinary Optimization, among others.
Abstract The current reliability growth planning model used by the US Army, the Planning Model for Projection Methodology (PM2), is insufficient for the needs of the Army. This paper will detail the limitations of PM2 that cause Army programs to develop reliability growth plans that incorporate unrealistic assumptions and often demand that infeasible levels of reliability be achieved. In addition to this, another reliability growth planning model being developed to address some of these limitations, the Bayesian Continuous Planning Model (BCPM), will be discussed along with its own limitations. This paper will also cover a third reliability growth planning model that is being developed which incorporates the advantageous features of PM2 and BCPM but replaces the unrealistic assumptions with more realistic and customizable ones.
Introduction to Successful Predicting of Product Performance (Reliability, Durability, Safety, Quality, Recalls, Profit, Life Cycle Cost, and Others)
Abstract This paper will discuss the problem with successful predicting of product performance (reliability, quality, durability, safety, recalls, profit, life cycle cost, and other interconnected technical and economic components of performance). The best component for analysing the performance situation during service life, including predicting, is recalls, because, first, recall accumulates the safety, reliability, durability, quality, profit, and total economic situation. And second, there is open official and objective information about the number of recalls from Government (National Highway Trafic Safety Administration and others), as well as companies-producers. Therefore, for analyzing the situation with the product performance, including predicting, this paper considers the situation with recalls.
This Aerospace Recommended Practice (ARP) covers the functional, design, construction, and test requirements for Automatic Braking Systems. Installation information and lessons learned are also included.
The purpose of this document is to specify the functional requirements for a miniature connector to be used for health monitoring purposes on aircrafts (including harsh environment such as the powerplant). It is actually a family of miniature connectors that is specified in this document for various uses (e.g. pin counts) and environments. This specification will be used by the SAE connector committee to work on a dedicated connector standard.
Wireless sensing--the road to future digital avionics A look at the comparative performance of wired and wireless sensors, type of wireless sensors & interfaces, frequency performance, protocols, network topologies and qualification standards. Testing reality in an increasingly complex design space Digital simulation tools have transformed the designing and testing of new airplanes, as well as the way they are manufactured and sustained.
Rubber, Fluorocarbon Elastomer, High Temperature, Fluid and Compression Set Resistant (O-Rings, Class 1, 75 Hardness)
The purpose of this specification sheet is to set up a standardized part numbering system for o-rings procured to MIL-R-83248, Class 1 (75 ± 5 hardness).
Rubber, Fluorocarbon Elastomer, High Temperature, Fluid and Compression Set Resistant (O-Rings, Class 2, 90 Hardness)
The purpose of this specification sheet is to set up a standardized part numbering system for o-rings procured to MIL-R-83248, Class 2 (90 ± 5 hardness).
This SAE Aerospace Information Report (AIR) was prepared by a panel of the SAE A-5 Committee. This document establishes the specifications for fluids used in landing gear shock struts with extreme pressure and antiwear additives that have been added for improved lubrication.
The ARP shall cover the objectives and activities of Verification & Vallidation Processes required to assure high quality and/or criticality level of an IVHM Systems and Software.
This document is for establishing and addressing anomalies on appearance of new and newly retreaded tires.
This SAE Standard applies to all machines with shovel, clam, or dragline attachment. The purpose of this document is to provide a uniform method for determining the SAE rated capacity and SAE struck capacity for shovel dippers and clam buckets, and the SAE rated capacity for dragline buckets.
This standard requires the developers and customer/user's working as a team to plan and implement a reliability program that provides systems/products that satisfy the user's requirements and expectations. The user's requirements and needs are expressed in the form of the following four reliability objectives: The developer shall solicit, investigate, analyze, understand and agree to the user's requirements and product needs. The developer, working with the customer and user, shall include the activities necessary to ensure that the user's requirements and product needs are fully understood and defined, so that a comprehensive design specification and Reliability Program Plan can be generated; The developer shall use well-defined reliability- and systems-engineering processes to develop, design, and verify that the system/product meets the user's documented reliability requirements and needs.
This SAE Aerospace Information Report (AIR) examines the need for and the application of a power train usage metric that can be used to more accurately determine the TBO for helicopter transmissions. It provides a formula for the translation of the recorded torque history into mechanical usage. It provides examples of this process and recommends a way forward. This document of the SAE HM-1 IVHM Committee is not intended as a legal document and does not provide detailed implementation steps, but does address general implementation concerns and potential benefits.
The purpose of this military standard is to provide uniform methods for the ultrasonic inspection of wrought metals and wrought metal products.
This SAE Aerospace Information Report (AIR) describes the design approaches used for current applications of aircraft Brake-by-Wire (BBW) control systems. The document also discusses the experience gained during service, and covers system, ergonomic, hardware, and development aspects. The document includes the lessons that have been learned during application of the technology. Although there are a variety of approaches that have been used in the design of BBW systems, the main focus of this document is on the current state of the art systems.
This standard defines the requirements for fully replacing undesirable surface finishes using solder dip. Requirements for qualifying and testing the refinished piece parts are also included. This standard covers the replacement of pure tin and Pb-free tin alloy finishes with SnPb finishes. This dipping is different from dipping to within some distance of the body for the purposes of solderability; solder dipping for purposes other than full replacement of pure tin and other Pb-free tin alloy finishes are beyond the scope of this document. It covers process and testing requirements for robotic and semi-automatic dipping process but does not cover purely manual dipping processes, due to the lack of understanding of the appropriate requirements for hand-dipping for tin whisker mitigation at this time. This standard does not apply to piece-part manufacturers who build piece parts with a hot solder dip finish.
This specification covers minimum design and test requirements for aircraft tire inflation-deflation equipment for use on all types of aircraft. It shall be the responsibility of the airframe manufacturer to determine the compatibility of the requirement with the applicable aircraft and to specify requirements in excess of these minimums as necessary.
This ARP provides insights on how to perform a cost benefit analysis (CBA) to determine the return on investment that would result from implementing an integrated Health Management (HM) system on an air vehicle. The word “integrated” refers to the combination or “roll up” of sub-systems health management tools to create a platform centric system. The document describes the complexity of features that can be considered in the analysis, the different tools and approaches for conducting a CBA and differentiates between military and commercial applications. This document is intended to help those who might not necessarily have a deep technical understanding or familiarity with HM systems but want to either quantify or understand the economic benefits (i.e., the value proposition) that a HM system could provide.
This SAE Aerospace Standard (AS) provides requirements for design and installation of aircraft jacking pad adapters and the mating jack socket interface to permit use of standard jacking equipment to be used in civil and military transport aircraft. The adapter defined herein shall be the key interface between the aircraft and the aircraft jack(s).
This SAE Aerospace Recommended Practice (ARP) sets forth criteria for the installation, inflation, inspection, and maintenance of aircraft tires as well as criteria for the maintenance of the operating environment so as to achieve the purpose stated in 1.1. (Definitions of terms related to aircraft tires are found in 2.2.)
This SAE Aerospace Information Report (AIR) provides guidelines for the development of landing gear fatigue spectra for the purpose of designing and certification testing of Part 25 landing gear. Many of the recommendations herein are generalizations based on data obtained from a wide range of landing gears. The aircraft manufacturer or the landing gear supplier is encouraged to use data more specific to their particular undercarriage whenever possible.