Proven technologies and processes are explored in this examination of modern automotive manufacturing. Fundamentals and applications, as well as new advances are discussed as the author bridges the gap between academic research and industrial practice. Having held positions as both a University Professor and as a Lead Engineering Specialist in industry, the author presents a concise understanding that reflects both technical and managerial perspectives with the aim of providing improvement through practical methods. Each chapter includes review questions and research topics, and, in addition, analysis problems are often included that comprehensively address: • Automotive Industry and Competition • Manufacturing Operations • Joining and Paint Processes • Production Operations and Quality Management • Performance Improvement Directly extracted and summarized from automotive manufacturing practices, this book serves as a fundamental manual.
The ability to successfully predict industrial product performance during service life provides benefits for producers and users. This book addresses methods to improve product quality, reliability, and durability during the product life cycle, along with methods to avoid costs that can negatively impact profitability plans. The methods presented can be applied to reducing risk in the research and design processes and integration with manufacturing methods to successfully predict product performance. This approach incorporates components that are based on simulations in the laboratory. The results are combined with in-field testing to determine degradation parameters. These approaches result in improvements to product quality, performance, safety, profitability, and customer satisfaction.
Sophisticated infotainment systems, lane departure warning, adaptive cruise control, and blind-spot monitoring are increasingly common in cars today. The proliferation of automotive electronics and other “smart” features has increased the market for automotive semiconductor devices and the number of sensors per vehicle. Yet, more chips and greater functionality translate to further networking/communications activity within the car, and that raises the prospect of potentially serious errors.
Structural Integrity and Durability of Advanced Composites: Innovative Modelling Methods and Intelligent Design
Structural Integrity and Durability of Advanced Composites: Innovative Modelling Methods and Intelligent Design presents scientific and technological research from leading composite materials scientists and engineers that showcase the fundamental issues and practical problems that affect the development and exploitation of large composite structures. As predicting precisely where cracks may develop in materials under stress is an age-old mystery in the design and building of large-scale engineering structures, the burden of testing to provide "fracture safe design" is imperative. Readers will learn to transfer key ideas from research and development to both the design engineer and end-user of composite materials. This comprehensive text provides the information users need to understand deformation and fracture phenomena resulting from impact, fatigue, creep, and stress corrosion cracking and how these phenomena can affect reliability, life expectancy, and the durability of structures.
The new Bosch Automotive Handbook , now in its 9th English edition, has been completely revised and enhanced to include the most recent developments in automotive technology. About 200 specialist authors contributed to this new version of every engineer’s must-have reference. The book's format has been revised: it is now 20 percent longer and wider, as this allows for a larger font size. This makes the texts and graphics easier to read. The index has been strongly expanded to make looking up technical terms easier. The Bosch Automotive Handbook is a best-seller, with a broad global readership. Students of engineering programs consult it, as do researchers and engineers in the automotive industry. Mechanics who are studying to become master craftsmen also use it as a reference work. Experts trust the well-founded and extensive expertise that can be found in the classic. The Bosch Automotive Handbook is widely regarded around the world as a standard work for automotive technology.
Proceedings for the Joint Conference: MFPT 2013 and ISA's 59th International Instrumentation Symposium
The result of a combined effort between the Society for Machinery Failure Prevention Technology (MFPT) and the International Society of Automation (ISA), which held their conferences together in May, 2013, the proceedings are now are available in print format. Focusing on the theme of Sensors and Systems for Reliability, Safety and Affordability, the Joint Conference MFPT 2013 and ISA’s 59th International Instrumentation Symposium reflected the importance of sensing and condition management systems in lowering sustainment costs. The proceedings contain 33 technical papers chosen out of the 120 presented during the various sessions.
Have you ever thought that the design, development and manufacturing process was overburdened with irrelevant procedures and at the same time missing important features? If so, Commonsense Engineering: Simple, Effective Practices for Engineering and Quality Control is the title you have been looking for! It summarizes the 45 years of experience of the author, Gary Casey, PE, during which he has come to just those conclusions. According to Casey, what is missing is a good dose of common sense, and this book gives a number of examples of how to use common sense in the product development and manufacturing processes. It isn’t all inclusive, but instead is intended to spark the imagination of the reader so he/she, too, can apply common-sense principles to engineering, manufacturing and quality processes in his or her own career.
Buzz, Squeak and Rattle (BSR) is the industry term for the audible engineering challenges faced by all vehicle and component engineers. Minimizing BSR is of paramount importance when designing vehicle components and whole vehicle assemblies. This is the only book dedicated to the subject. It provides a self-contained reference to the background theory, testing, analysis and elimination of BSR. Written for practicing engineers and academics, the book has a focus on applications which will make it the standard handbook for those working in this area. Chapters from leading experts from across the motor industry - including from the design and research labs of Ford, Toyota, Daimler-Chrysler and GM - review the techniques available and provide readers with the appropriate physics, structural dynamics and materials science to address their own BSR issues.
Electrical and electronic reliability is a critical issue for automakers and suppliers as well as car buyers and dealers. The burden of reliability falls most heavily on automotive E/E engineers, system and software developers, component suppliers, and tools vendors. This book explores ways that the automotive industry continues to add E/E features while maintaining if not improving overall reliability. This book helps executives, decision-makers, and managers to quickly grasp the key drivers associated with E/E reliability in the automotive market. Academics who teach electronics and automotive engineering will also be interested in the book, as well as those in government who legislate and regulate automotive electronics. Author John Day interviewed nearly 50 experts on all facets of E/E systems and reliability during preparation of this manuscript. In addition, he culled information from press releases and presentations.
For full market implementation of PEM fuel cells to become a reality, two main limiting technical issues must be overcome- cost and durability. This cutting-edge volume directly addresses the state-of-the-art advances in durability within every fuel cell stack component. Designed to be relevant to the professional community, in addition to researchers, this book will serve as a valuable reference, featuring topics covered nowhere else, and a one-stop-shop to create a solid platform for understanding this important area of development. The reference covers aspects of durability in the entire fuel cell stack. Each chapter also includes vision of pathways forward and an explanation of the tools needed to continue along the path toward commercialization.
Metal Fatigue Analysis Handbook: Practical problem-solving techniques for computer-aided engineering
Understand why fatigue happens and how to model, simulate, design and test for it with this practical, industry-focused reference. Written to bridge the technology gap between academia and industry, the Metal Fatigue Analysis Handbook presents state-of-the-art fatigue theories and technologies alongside more commonly used practices, with working examples included to provide an informative, practical, complete toolkit of fatigue analysis.
This book provides engineers with the safety and risk assessment tools and techniques they need to work effectively in any safety or reliability critical environment. These tools are primarily statistical. Where David Smith’s book succeeds is by meeting the needs of an applied audience by setting these tools in the context of the design and operation of safety related processes and systems. Now in its Eighth Edition, this is regarded as the core reference in this field, and the success of its approach is reflected in the popularity of this standard work. It deals with all aspects of reliability, safety-related systems, and the assessment and management of risk in a simple and straightforward way, pre-supposing no prior knowledge and dealing simply and realistically with numerical data by using the minimum of mathematical and technical jargon.
Selecting the Right Manufacturing Improvement Tools offers an easy-to-read and comprehensive review of the most important current industrial improvement tools that every manufacturing or industrial executive, operational manager or engineer needs to know, including which tool to use for a particular type of manufacturing situation. But this book goes beyond a simple comparison of improvement tools to show howthey can be implemented and supported. Instead, it offers a broader strategic explanation of how they relate to one another, and their relative strengths and weaknesses in the larger context of the entire enterprise. Selecting the Right Manufacturing Improvement Tools guides the use of these individual management tools within the need for aligning the organization, developing leadership, and managing change, all for creating an environment where these tools will be more successfully applied.
Vehicle reliability problems continue to be the news because of major vehicle recalls from several manufacturers. This book includes 40 SAE technical papers, published from 2007 through 2010, that describe the latest research on automotive electronics reliability technology. This book will help engineers and researchers focus on the design strategies being used to minimize electronics reliability problems, and how to test and verify those strategies. After an overview of durability, risk assessment, and failure mechanisms, this book focuses on state-of-the-art techniques for reliability-based design, and reliability testing and verification. Topics include: powertrain control monitoring distributed automotive embedded systems model-based design x-by-wire systems battery durability design verification fault tree analysis The book also includes editor Ronald K.
From concept to application, Fatigue and Durability of Metals at High Temperatures describes the method of strain-range partitioning for analyzing time-dependent fatigue. Creep (time-dependent) deformation is first introduced for monotonic and cyclic loading. Multiple chapters then discuss strain-range partitioning in details for multi-axial loading conditions and how different loading permutations can lead to different micro-mechanistic effects. The total-strain method of strain-range partitioning (SRP) is described, which is a methodology that sees use in several industries.
What should you do first when starting to implement lean manufacturing? What comes next, then next? With the raft of information now available about lean principles, it’s easy to get confused. Kaizen Express clarifies the process using a rapid, nonstop style to explain the essential elements of the Toyota Production System (TPS) in a logical implementation sequence. This succinct but comprehensive back-to-basics book offers lean novices and veterans alike a comprehensive primer on lean principles and implementation that returns to fundamentals and stresses the importance of learning by doing at the individual and team levels. “It’s easy to forget the fundamentals while pursuing advanced methods,” writes Jim Womack, LEI founder and chairman, in the Foreword. “I constantly encounter firms focusing on high-level issues of lean management, strategy, and corporate culture that have completely ignored creating a solid foundation at the level where the real work is done.”
The application of accelerated testing theory is a difficult proposition, yet one that can result in considerable time and cost savings, as well as increasing a product's useful life. In Accelerated Testing: A Practitioner's Guide to Accelerated and Reliability Testing, readers are exposed to the latest, most practical knowledge available in this dynamic and important discipline. Authors Bryan Dodson and Harry Schwab draw on their considerable experience in the field to present comprehensive, insightful views in this book. Development and quality assurance tests are defined in detail and are presented from a practical viewpoint. Included are testing fundamentals, plans and models, and equipment and methods most commonly used in accelerated testing. Individuals seeking to evaluate and improve the design lives of components and systems will find this book a valuable reference, with special attention being paid to testing in the mobility industries.
This book explains how mechanical material behavior relates to the design of structural machine components. The major emphasis is on fatigue and failure behavior using engineering models that have been developed to predict, in advance of service, acceptable fatigue and other durability-related lifetimes. Information covers broad classes of materials used for high-performance structural applications such as aerospace components, automobiles, and power generation systems. Coverage focuses on metallic materials but also addresses unique capabilities of important nonmetals.
ISO/TS 16949:2002 (TS2) will have a huge impact on the whole of the automobile industry as it formalizes, under a single world-wide standard, the quality system that must be met by vehicle manufacturers and their suppliers. This handbook is the only comprehensive guide to understanding and satisfying the requirements of ISO/TS 16949:2002. Written by best-selling quality author David Hoyle (ISO 9000 Quality Systems Handbook) this new book is ideal for those new to the standard or establishing a single management system for the first time, as well as those migrating from existing quality management systems. It will suit quality system managers and quality professionals across the automotive industry, managers and executive level readers, consultants, auditors, trainers and students of management and quality.
This book covers reliability and maintainability requirements, including many new requirements above and beyond QS-9000. This book offers guidance to tooling and equipment manufacturers wishing to become certified. The Handbook of QS-9000 Tooling and Equipment Certification presents an overall picture of the quality and reliability processes and provides the methods and techniques necessary to obtain QS-9000TE registration. In addition, the book advocates a partnership between manufacturers and users to encourage harmonization in the industry. With useful tables, diagrams, and checklists, the book can also be used as a training manual.
Written primarily for managers, auditors, and quality practitioners, this book is an essential guide to interpreting and implementing QS-9000 quality system requirements. The book analyzes each QS-9000 element, clause, and requirement in detail, providing instructions for implementation. The book is organized into two parts; the first covers preparation for QS-9000 registration, while the second covers satisfying QS-9000 requirements. Co-published by SAE and Butterworth-Heinemann.