The project will cover three areas (step 1 New Production): define a standard approach for the internal audit system used by the supplier to ensure that it has the correct scope and effectiveness the effectiveness of AS9100 and Nadcap third party assessment define a standard/common approach for the audit of supplier´s production and process to be used by engine manufacturers, suppliers and the sub tiers based on result/confidence in 1) and 2)
This SAE Recommended Practice applies to all portions of the vehicle, but design efforts should focus on components and systems with the highest contribution to the overall average repair cost (see 3.7). The costs to be minimized include not only insurance premiums, but also out-of-pocket costs incurred by the owner. Damageability, repairability, serviceability and diagnostics are inter-related. Some repairability, serviceability and diagnostics operations may be required for collision or comprehensive loss-related causes only, some operations for non-collision-related causes only (warranty, scheduled maintenance, non-scheduled maintenance, etc.), and some for both causes. The scope of this document deals with only those operations that involve collision and comprehensive insurance loss repairs.
Americas Aerospace Quality Group (AAQG) Requirements for Aerospace Quality Management System Certification/Registrations Programs
These requirements are applicable to IAQG sector schemes when making use of ABs, CRBs and their auditors, for the assessment and certification/registration of supplier quality systems in accordance with the requirements of this document. The quality management system standard used by the CRB shall be 9100/9110/9120, as appropriate to the supplier's activities. It shall be applied to the supplier's complete Quality System that covers aerospace products. Sectors may use these requirements for other standards. IAQG members have committed to recognize the equivalence of certification/registration of a suppliers quality management system to either of the AS, EN or JISQ/SJAC standards. This AS provides the approval process for Auditor Authentication Bodies (AAB), training course providers, trainers and auditors who meet the requirements of AIR5493 and outlines the America's sector specific process to implement AS9104. This document is created to be in conformance with AS9104.
This standard defines uniform quality and technical requirements relative to metallic parts marking performed using "data matrix symbology" within the aviation, space, and defense industry. ISO/IEC 16022 specifies general requirements (e.g., data character encodation, error correction rules, decoding algorithm). In addition to ISO/IEC 16022 specification, part identification with such symbology is subject to the requirements in this standard to ensure electronic reading of the symbol. The marking processes covered by this standard are as follows: - Dot Peening - Laser - Electro-Chemical Etching Further marking processes will be included, if required. Unless specified otherwise in the contractual business relationship, the company responsible for the design of the part shall determine the location of the data matrix marking. Symbol position should allow optimum illumination from all sides for readability. This standard does not specify information to be encoded.
This specification covers the procedure for ultrasonic inspection of wrought titanium and titanium alloy products 0.25 inch (6.4 mm) and over in cross-section (thickness) or diameter.
This specification has been declared “CANCELLED” by the Aerospace Materials Division, SAE, as of July 2009. By this action, this document will remain listed in the Numerical Section of the Index of Aerospace Material Specifications indicating that it has been “CANCELLED”. Cancelled specifications are available from SAE.
This specification covers the requirements for electrodeposited tin-lead plating intended for use as a coating for corrosion protection and as a base for soldering.
This specification covers the engineering requirements for electrodeposition of silver on other metals, usually with a nickel strike between the basis metal and the silver.
This specification covers the requirements for a low-electrical-resistance chemical conversion coating on aluminum and aluminum alloy parts.
This specification covers engineering requirements for the grinding of tungsten carbide High Velocity Oxygen/Fuel (HVOF) thermal spray coatings applied to high strength steels (220 ksi and above). This process has been used typically to grind tungsten carbide HVOF coatings applied in accordance with AMS 2447 or AMS 2448 to high strength steels for applications requiring wear, heat, and corrosion resistance or dimensional restoration, such as aircraft landing gear components, However, usage is not limited to such applications. This process specification does not cover superfinishing of HVOF applied coatings.
This specification covers the requirements for computer controlled laser peening of metal part surfaces to induce residual compressive stresses at and beneath the surface.
This specification defines the procedures and requirements for joining metals and alloys using the electron-beam welding process.
This specification covers the engineering requirements for electrodeposition of a low-stressed nickel and the properties of the deposit.
This standard defines requirements for the preparation and execution of the audit process. Additionally, it defines the content and composition for the audit reporting of conformity and process effectiveness to the 9100-series standards, the organization’s quality management system documentation, and customer/regulatory requirements.
This specification covers a procedure for revealing the macrostructure and microstructure of selected titanium alloys.
This document covers the process to be applied to design characteristics (as defined in AS9102), parts or inspection processes as defined by the purchaser. Design characteristics not included within the scope include electronic, electromechanical or mechanical systems where alternative means of acceptance are approved such as through acceptance test procedures (ATPs). This document does not define processes for identifying or communicating the classification of the parts or design characteristics. This document does not define the procedure to qualify a supplier to undertake these requirements. It is expected that each purchaser will have a procedure to manage the flow-down of these requirements. This document applies to suppliers that demonstrate adequate proficiency in applicable process control methods as determined by the purchaser.
The aviation, space, and defense industries rely on the development and manufacture of complex products comprised of multiple systems, subsystems, and components each designed by individual designers (design activities) at various levels within the supply chain. Each design activity controls various aspects of the configuration and specifications related to the product. When a change to design information is requested or required, the change has to be evaluated against the impacts to the higher-level system. Proposed changes to design information that the design activity identifies to be minor and have no effect on their product requirements or specifications have the potential to be concurrently implemented and approved, where authorized to do so. Changes that affect customer mandated requirements or specifications must be approved prior to implementation.
Develop a single requirements standard for Foreign Object Damage/Debris 9FOD) Prevention.
Parts that are declared as unsalvageable are difficult to trace from the workshop to the destruction/recycling area
Quality Assurance, Sampling and Testing, Aluminum Alloys and Magnesium Alloy, Wrought Products (Except Forging Stock), and Rolled, Forged, or Flash Welded Rings
This specification covers quality assurance sampling and testing procedures used to determine conformance to applicable specification requirements of wrought aluminum alloy and wrought magnesium alloy mill products (except forging stock), and includes quality assurance and testing procedures for rolled, forged, and flash welded rings (See 8.3). Requirements are specified in inch/pound units.
Recommended Practice for Measurement of Static and Dynamic Characteristic Properties of Aircraft Tires
The purpose of this SAE Aerospace Recommended Practice (ARP) is to establish guidelines for the measurement of static and dynamic characteristic properties of aircraft tires. It is intended as a general guide toward standard practice, but may be subject to frequent changes to keep pace with experience and technical advances.
This standard defines the minimum requirements for conducting Measurement Systems Analysis (MSA) for variable and attribute assessment on characteristics as defined on the drawing or specification. It does not define the detailed analytical methods for each type of study as these can be found in existing published texts (see Section 2 for guidance).
This specification covers the engineering requirements for heat treatment by part fabricators (users) or their vendors or subcontractors, of parts (See 1.1.2) made from the following titanium alloys: Commercially Pure 6Al-4V(ELI) 3Al-8V-6Cr-4Mo-4Zr 3Al-2.5V 6Al-6V-2Sn 13V-11Cr-3Al 5AI-2.5Sn 6Al-2Sn-4Zr-2Mo 10V-2Fe-3Al 8Al-1Mo-1V 6AI-2Sn-4Zr-6Mo 15V-3Cr-3Al-3Sn
This Recommended Practice (RP) document will provide guidance on performing a non-handbook reliability prediction for automotive electronic products by utilizing field return data. It will include a description of what kind of data is required, possible sources of data, how to collect it, and the methodology of how to process these data to obtain failure rates. This document will also include the existing failure rate data Delphi Electronics & Safety is currently using for reliability prediction and the Excel-based tool for these types of calculations.
The aviation, space, and defense industries rely on the development and manufacture of complex products comprised of multiple systems, subsystems, and components each designed by individual designers (design activities) at various levels within the supply chain. Each design activity controls various aspects of the configuration and specifications related to the product. When a change to design information is requested or required, the change has to be evaluated against the impacts to the higher-level system. Proposed changes to design information that the design activity identifies to be minor and have no effect on their product requirements or specifications have the potential to be concurrently implemented and approved, where authorized to do so. Changes that affect customer mandated requirements or specifications shall be approved prior to implementation.
This document identifies the basic elements and provides a standard for structuring operator self-verification programs within the aviation, space, and defense industry for producers of commercial and military aircraft and weapons platforms, space vehicles, and all related hardware, software, electronics, engines, and composite components.
Process Flow Description, PFMEA and Control Plans
This specification covers the engineering requirements for heat treatment of aluminum alloy castings and for parts machined from castings.
This specification covers procedures for ultrasonic inspection, by pulse-echo procedures, of flat, rectangular, round, cylindrical, and contoured products having a thickness or cross-sectional dimension greater than 0.50 inch (12.7 mm), using either contact or immersion methods, and using the longitudinal-wave or shear-wave modes or combinations of the two, as necessary. This specification may apply to testing finished machined parts provided the parts can meet the basic testability requirements, such as size, contour, metallurgical structure, and thickness.
This training program is designed to introduce and examine the principles of Configuration and Data Management. The program will present an overview of the origin and evoluation of Configuration/Data Management and define the elements of identification, control, status accounting, audits and data requirements, tracking and monitoring. This program will also explore the relationship between Configuration/Data Management and other organizations/elements and their involvement in the system life cycle.