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2017-07-14
WIP Standard
J814

This SAE Information Report is a source of information concerning the basic properties of engine coolants which are satisfactory for use in internal combustion engines. Engine coolant concentrate (antifreeze) must provide adequate corrosion protection, lower the freezing point, and raise the boiling point of the engine coolant. For additional information on engine coolants see ASTM D 3306 and ASTM D 4985.

The values presented describe desirable basic properties. The results from laboratory tests are not conclusive, and it should be recognized that the final selection of satisfactory coolants can be proven only after a series of performance tests in vehicles.

The document describes in general the necessary maintenance procedures for all engine coolants to insure proper performance as well as special requirements for coolants for heavy-duty engines.

This document does not cover maintenance of engine cooling system component parts.

CURRENT
2017-07-13
Standard
J1400_201707
This SAE Recommended Practice presents a test procedure for determining the airborne sound insulation performance of materials and composite layers of materials commonly found in mobility, industrial and commercial products under conditions of representative size and sound incidence so as to allow better correlation with in-use sound insulator performance. The frequency range of interest is typically 100 to 8000 Hz 1/3 octave-band center frequencies. This test method is designed for testing flat samples with uniform cross section, although in some applications the methodology can be extended to evaluate formed parts, pass-throughs, or other assemblies to determine their acoustical properties. For non-flat parts or assemblies where transmitted sound varies strongly across the test sample surface, a more appropriate methodology would be ASTM E90 (with a reverberant receiving chamber) or ASTM E2249 (intensity method with an anechoic or hemi-anechoic receiving chamber).
CURRENT
2017-07-13
Standard
J2749_201707
This recommended practice is a guideline for generating high strain rate tensile properties under defined conditions of unreinforced and reinforced plastics used in the automotive industry. Several types of test specimens are identified to suit different types of materials and test rates. This document is intended for strain rates between 10-3/s and 103/s. Test procedures for rates of 10-2/s and below; i.e., quasi-static conditions, are described in ASTM D 638 and ISO 527-1. The procedures in this document include quasi-static testing in order to provide a common test rate for both quasi-static and dynamic test programs. The general procedures listed in ASTM D 638 and ISO 527-1 should be followed when appropriate. The main purpose of this document is to determine the relative effects of increasing strain rate on the measured material properties. Data generated from these tests are comparative in nature.
CURRENT
2017-07-13
Standard
J1717_201707
SAE J1717 is an advisory document suggesting minimum recommended testing, appearance evaluation, and protocol for specifying the recommendations with regard to Singular Unassembled Automotive Interior Trim Parts.
CURRENT
2017-07-10
Standard
J3109_201707
The intention of this standard is to establish a framework to measure the efficiency of PWM HVAC Blower Controllers and Brushless DC Motor Controllers and define a usage based overall efficiency. This result can then be used by vehicle OEMs to demonstrate compliance towards requirements or benchmarks established by regulatory agencies.
2017-07-10
Technical Paper
2017-28-1921
Jyotirmoy Barman
Abstract Engine down speeding is rapidly picking up momentum in many segment of world market. Numerous engine down speeding packages from OEM have been tailored to take advantage of the increased efficiencies associated with engine down speeding. Running engine at lower rpm has numerous advantages. The most obvious of these is reduced fuel consumption, since the engine can spend more time running within its optimum efficiency range. By down speeding, the engine is made to run at low speeds and with high torques. For the same power, the engine is operated at higher specific load- Brake Mean Effective pressure (BMEP) which results in higher efficiency and reduced fuel consumption-Brake Specific Fuel Consumption (BSFC). The reasons for increased fuel efficiency are reduced engine friction due to low piston speeds, reduced relative heat transfer and increased thermodynamic efficiency.
CURRENT
2017-07-10
Standard
J2765_201707
1.1 The impact of mobile air conditioning systems on the environment is becoming more important.
2017-06-28
WIP Standard
J2907
This document was developed to provide a method of obtaining repeatable measurements that accurately reflects the performance of a propulsion electric drive subsystem, whose output is used in an electrified vehicle regardless of complexity or number of energy sources. The purpose is to provide a familiar and easy-to-understand performance rating. Whenever there is an opportunity for interpretation of the document, a good faith effort shall be made to obtain the typical in-service performance and characteristics and avoid finding the best possible performance under the best possible conditions. Intentional biasing of operating parameters or assembly tolerances to optimize performance for this test shall not be considered valid results in the scope of this document.
2017-06-27
WIP Standard
J643
The range of test conditions on the dynamometer shall be sufficient to determine the primary operating characteristics corresponding to the full range of vehicle operations. The characteristics to be determined are: a. Torque ratio versus speed ratio and output speed b. Input speed versus speed ratio and output speed c. Efficiency versus speed ratio and output speed d. Capacity factor versus speed ratio and output speed e. Input torque versus input speed
CURRENT
2017-06-19
Standard
J1335_201706
Applies to hydraulic cylinders which are components of Off-Road Self-Propelled Work Machines defined in SAE J1116.
CURRENT
2017-06-16
Standard
J1525_201706
This SAE Recommended Practice describes a lap shear test method for use in measuring the bonding characteristics of automotive-type adhesives for joining fiber reinforced plastics (FRPs) to themselves and to metals.
CURRENT
2017-06-07
Standard
J765_201706
This SAE Standard may be used for all revolving cranes wherein the capacity of the crane to support loads is based on its resistance to overturning. It is not applicable to cranes wherein the capacity of the crane is based on factors other than stability.
CURRENT
2017-06-07
Standard
J820_201706
This document applies primarily to mobile cranes that lift loads by means of a drum and hoist line mechanism. It can be used to determine the hoist line speed and power of other hoist line mechanisms, if the load can be held constant and hoist line travel distance is sufficient for the accuracy of the line speed measurements prescribed. This recommended practice applies to all mechanical, hydraulic, and electric powered hoist mechanisms.
CURRENT
2017-06-05
Standard
J293_201706
This SAE Recommended Practice establishes minimum performance requirements for trucks, buses, truck-tractors, full trailers, and semitrailers with gross vehicle weight ratings greater than 4540 kg (10 000 lb) with regard to: a. Vehicle classification b. Vehicle load c. Percent grade d. Application force
2017-05-31
WIP Standard
ARP5794A
This specification covers the general requirements for aircraft tank mounted, centrifugal type, fuel booster pumps, used for engine fuel feed and/or fuel transfer.
CURRENT
2017-05-10
Standard
USCAR44
This specification describes a method and acceptance criteria for testing automotive wire harness retainer clips. Retainer clips are plastic parts that hold a wire harness or electrical connector in a specific position. Typical plastic retainers work by having a set of "branches" that can be inserted into a hole sized to be easy to install but provide acceptable retention. This specification tests retainer clips for mechanical retention when exposed to the mechanical and environmental stresses typically found in automotive applications over a 15-year service life. This specification has several test options to allow the test to match to the expected service conditions. The variability of applications typically arises a) from different ambient temperatures near the clip, different proximity to automotive fluids, different exposure to standing water or water spray and different thicknesses of the holes that the clip is inserted into.
CURRENT
2017-04-27
Standard
ARP1420C
The turbine-engine inlet flow distortion methodology addressed in this document applies only to the effects of inlet total-pressure distortion. Practices employed to quantify these effects continue to develop and, therefore, periodic updates are anticipated. The effects of other forms of distortion on flow stability and performance, and of any distortion on aeroelastic stability are not addressed. The guidelines can be used as necessary to create a development method to minimize the risk of inlet/engine compatibility problems. The degree to which guidelines for descriptor use, assessment techniques, and testing outlined in this document are applied to a specific program should be consistent with the expected severity of the compatibility problem.
CURRENT
2017-04-04
Standard
J68_201704
This SAE Recommended Practice covers standardized basic tests, test methods, and requirements applicable to electromechanical switching devices which may be used on snowmobiles as defined in SAE J33.
2017-03-30
WIP Standard
J745
This test code describes tests for determining characteristics of hydraulic positive displacement pumps used on construction and industrial machinery as referenced in SAE J1116. These characteristics are to be recorded on data sheets similar to the ones shown herein. Two sets of data sheets are to be submitted: one at 49 degrees C (120 degrees F) and one at 82 degrees C (180 degrees F). This test code establishes conditions for pump tests, outlines a procedure for tests, and establishes a method of presenting pump test data. The procedure covers the following determinations: a) derived capacity; b) delivery characteristics; c) power input; d) power loss; e) overall efficiency; f) pressure compensator response and recovery; g) flow compensator response and recovery.
2017-03-28
Technical Paper
2017-01-0738
Akhilendra Pratap Singh, Avinash Kumar Agarwal
Abstract Premixed charge compression ignition (PCCI) combustion is an advanced combustion technique, which has the potential to be operated by alternative fuels such as alcohols. PCCI combustion emits lower oxides of nitrogen (NOx) and particulate matter (PM) and results thermal efficiency similar to conventional compression ignition (CI) engines. Due to extremely high heat release rate (HRR), PCCI combustion cannot be used at higher engine loads, which make it difficult to be employed in production grade engines. This study focused on development of an advanced combustion engine, which can operate in both combustion modes such as CI combustion as well as PCCI combustion mode. This Hybrid combustion system was controlled by an open engine control unit (ECU), which varied the fuel injection parameters for mode switching between CI and PCCI combustion modes.
2017-03-28
Technical Paper
2017-01-0381
L. Karthik, R. Dinesh Kumar, E. Prasanna Kumar, V. Srinivasa Chandra
Abstract This abstract work describes a method of data acquisition and validation procedure followed for a metal bumper used in commercial vehicle application. Covariance is considered as major phenomenon for repeatable measurements in proving ground data acquisition and it is to be maintained less than 0.05. In this project covariance of data acquisition is analyzed before physical simulation of acquired data. In addition to that, multiple testing conditions like uni-axial and bi-axial testing were carried out to attain the failure. PG data is used for bi-axial vibration test and conventional constant spectrum signal (CSD signal) is used for uni-axial vibration test. Target duration for uni-axial test (Z direction) was arrived using pseudo damage calculation. Strain gauges were installed in failure locations to compare PG data and rig data as well as to calculate strain life. Failures were simulated in bi-axial vibration test.
2017-03-28
Technical Paper
2017-01-0384
Bo Zhang, Qingzhu Cai, Yong Lu, Jianfeng Wang, Lei Wang, Wenqian Chen, Lie Yao, Yuqing Gu, Tao Gu, Shawn S. You
Abstract ADAMS, SIMULINK, and ADAMS-SIMULINK co-simulation models of component test systems, Multi-Axis-Simulation-Table (MAST) systems, and spindle-coupled vehicle testing system (MTS 329) were created. In the ADAMS models, the mechanical parts, joints, and bushings were modeled. Hydraulic and control elements were absent. The SIMULINK models modeled control and hydraulic elements including actuator dynamics, servo valve dynamics, closed loop control, three-variable control, matrix control, and coordinate transformation. However, the specimen had to be simplified due to the limitation of SIMULINK software. The ADAMS-SIMULINK co-simulation models considered hydraulic and control components in the SIMULINK portion and mechanical components in ADAMS portion. The interaction between the ADAMS and SIMULINK portions was achieved using ADAMS/Control.
2017-03-28
Technical Paper
2017-01-0405
Tianqi Lv, Xingxing Feng, Peijun Xu, Yunqing Zhang
Abstract Three constitutive models which capture the amplitude and frequency dependency of filled elastomers are implemented for the conventional engine mounts of automotive powertrain mounting system (PMS). Firstly, a multibody dynamic model of a light duty truck is proposed, which includes 6 degrees of freedom (DOFs) for the PMS. Secondly, Three constitutive models for filled elastomers are implemented for the engine mounts of the PMS, including: (1) Model 1: Kelvin-Voigt model; (2) Model 2: Fractional derivative Kelvin-Voigt model combined with Berg’s friction; (3) Model 3: Generalized elastic viscoelastic elastoplastic model. The nonlinear behaviors of dynamic stiffness and damping of the mounts are investigated. Thirdly, simulations of engine vibration dynamics are presented and compared with these models and the differences between common Kelvin-Voigt model and other constitutive models are observed and analyzed.
2017-03-28
Technical Paper
2017-01-0402
Zhigang Zhang, Shi Xiaohui, Ye Bin
Abstract Based on the formation mechanism of engaging force of clutch, the engagement was divided into four stages: idle stage, cushion spring stage, diaphragm spring stage and locked stage. The mechanism of transmitted torque in each stage was analyzed and the transmitted torque model of clutch was deduced. Multi-load step analysis method based on finite element was used to analyze the coupling load-deformation characteristics of diaphragm spring and cushion spring in engagement, and the change laws of engaging force, diaphragm spring force and release bearing force were achieved and their coupling interaction were studied. And then change of friction coefficient of clutch with oscillating temperature was measured on friction test rig, and effect of temperature on transmitted torque was further discussed. Finally, simulation results of transmitted torque were validated by the experiment. Results indicate that the transmitted torque in clutch engagement has a nonlinear characteristic.
2017-03-28
Technical Paper
2017-01-0393
Keunsoo Kim
Abstract Fuel tank in vehicle must hold the fuel in a stable way under any driving condition. However, the fuel tank might not conserve the fuel firmly in case a crack emerged while the fuel tank is exposed to different driving condition. Basically, when the engine is in purging at a normal ambient temperature before fuel boiling, the pressure inside the fuel tank decreases. However, the pressure inside a fuel tank increases while a vehicle is driven at extreme hot ambient temperature as fuel is boiling. This repetitive pressure change in the fuel tank comes with fuel tank’s physical expansion and shrink, which would cause a damage to the fuel tank. The main purpose of this research is to investigate the root cause of why fuel tank cracks at a fatigue point. We also aim to set up the method of how to test durability of the fuel tank in association with the pressure inside the tank.
2017-03-28
Technical Paper
2017-01-1356
Rainer Neumann
Abstract In the last years we recognize a big amount of innovative solutions in the field of automotive lighting and especially in front lighting systems. The major target to improve the light performance and to make driving at night safe is most important. The measure for the performance rating and the ability to compare different systems with a technology neutral process seems to be quite difficult. The legislation is looking for a simplification with clearly defined parameters for the future. Experimental test series recently published causing a lot of discussions as the sensitivity of the aiming of the headlamps can cause completely different performance test results. The paper will report on a study with various production vehicles, all in the same way initially aimed and prepared for all type of technologies.
2017-03-28
Journal Article
2017-01-1216
Edward C. Fontana, Rick Barnett, Robert Catalano, James Harvey, Jiacheng He, George Ottinger, John Steel
Abstract Electric cars can help cities solve air quality problems, but drivers who live in apartments have no convenient way to charge daily, absent the well-controlled private garages where most electric vehicles (EVs) are currently charged each night. Environmentally robust, hands-free, inductive chargers would be ideal, but energy efficiency suffers. We asked whether the precise parking alignment provided by self-driving cars could be used to provide convenient inductive charging with improved charging efficiencies. To answer this question, we split an inductor-inductor-capacitor (LLC) battery charger at the middle of the isolation transformer. The power factor correction, tank elements, and transformer primary windings are stationary, while the transformer secondary, rectifiers, and battery control logic are on the vehicle. The transformer is assembled each time the EV parks.
2017-03-28
Technical Paper
2017-01-1245
Takamitsu Tajima, Hideki Tanaka, Takeo Fukuda, Yoshimi Nakasato, Wataru Noguchi, Yoshikazu Katsumasa, Tomohisa Aruga
Abstract The use of electric vehicles (EV) is becoming more widespread as a response to global warming. The major issues associated with EV are the annoyance represented by charging the vehicles and their limited cruising range. In an attempt to remove the restrictions on the cruising range of EV, the research discussed in this paper developed a dynamic charging EV and low-cost infrastructure that would make it possible for the vehicles to charge by receiving power directly from infrastructure while in motion. Based on considerations of the effect of electromagnetic waves, charging power, and the amount of power able to be supplied by the system, this development focused on a contact-type charging system. The use of a wireless charging system would produce concerns over danger due to the infiltration of foreign matter into the primary and secondary coils and the health effects of leakage flux.
2017-03-28
Technical Paper
2017-01-0781
Philip Zoldak, Jeffrey Naber
Abstract The increased availability of natural gas (NG) in the United States (US) and its relatively low cost versus diesel fuel has increased interest in the conversion of medium duty (MD) and heavy duty (HD) engines to NG fueled combustion systems. The aim for development for these NG engines is to realize fuel cost savings and increase operating range while reduce harmful emissions and maintaining durability. Traditionally, port-fuel injection (PFI) or premixed NG spark-ignited (SI) combustion systems have been used for light duty LD, and MD engines with widespread use in the US and Europe [1]. However, this technology exhibits poor thermal efficiency and is load limited due to knock phenomenon that has prohibited its use for HD engines. Spark Ignited Direct Injection (SIDI) can be used to create a partially stratified combustion (PSC) mixture of NG and air during the compression stroke.
2017-03-28
Technical Paper
2017-01-0865
Mark Walls, Michael Joo, Michael Ross
Abstract Liquefied petroleum gas (LPG) is commonly known as autogas when used as a fuel for internal combustion engines. In North America, autogas primarily consists of propane, but can contain small amounts of butane, methane and propylene. Autogas is not a new fuel for internal combustion engines, but as engine technology evolves, the properties of autogas can be utilized to improve engine and vehicle efficiency. With support from the Propane Education & Research Council (PERC), Southwest Research Institute (SwRI) performed testing to quantify efficiency differences with liquid autogas direct injection in a modern downsized and boosted direct-injected engine using the production gasoline fuel injection hardware. Engine dynamometer testing demonstrated that autogas produced similar performance characteristics to gasoline at part load, but could be used to improve brake thermal efficiency at loads above 9 bar Brake Mean Effective Pressure (BMEP).
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