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2017-09-19
Technical Paper
2017-01-2037
Daniel Schlabe, Dirk Zimmer, Alexander Pollok
The thermal inertia of aircraft cabins and galleys is significant for commercial aircraft. The aircraft cabin is controlled by the Environment Control System (ECS) to reach, among other targets, a prescribed temperature. Allowing a temperature band of e.g. 2 K around the prescribed temperature, it is possible to use the cabin dynamics as an energy storage. This storage can then be used to reduce electrical peak power, increase efficiency of ECS, reduce thermal cooling peak power, or reduce engine offtake if it is costly or not sufficiently available. In the same way, also the aircraft galleys can be exploited. Since ECS and galleys are among the largest consumers of electrical power or bleed air, there is a large potential on improving energy efficiency or reducing system mass to reduce fuel consumption of aircraft. This paper investigates different exploitation strategies of cabin and galley dynamics using modelling and simulation.
2017-04-10
WIP Standard
ARP1270C
This ARP covers the basic criteria for the design of cabin pressure control systems (CPCS) for general aviation, commercial and military pressurized aircraft.
2017-03-28
Technical Paper
2017-01-0497
Byoung-Keon Daniel Park, Matthew P. Reed
Abstract Reliable, accurate data on vehicle occupant characteristics could be used to personalize the occupant experience, potentially improving both satisfaction and safety. Recent improvements in 3D camera technology and increased use of cameras in vehicles offer the capability to effectively capture data on vehicle occupant characteristics, including size, shape, posture, and position. In previous work, the body dimensions of standing individuals were reliably estimated by fitting a statistical body shape model (SBSM) to data from a consumer-grade depth camera (Microsoft Kinect). In the current study, the methodology was extended to consider seated vehicle occupants. The SBSM used in this work was developed using laser scan data gathered from 147 children with stature ranging from 100 to 160 cm and BMI from 12 to 27 kg/m2 in various sitting postures.
2017-03-28
Technical Paper
2017-01-0492
Mahendra Beera, Dinesh Pahuja, Arpit Kapila, Rajat Handa, Sandeep Raina
Abstract Plastic plays a major role in automotive interiors. Till now most of the Indian automobile industries are using plastics mainly to cover the bare sheet metal panels and to reduce the weight of the vehicle along with safety concerns. Eventually Indian customer requirement is changing towards luxury vehicles. Premium look and luxury feel of the vehicle plays an equal role along with fuel economy and cost. Interior cabin is the place where aesthetics and comfort is the key to attract customers. Door Trims are one of the major areas of interiors where one can be able to provide premium feeling to the customer by giving PVC skin and decorative inserts. This paper deals with different types of PVC skins and its properties based on process constraints, complexity of the inserts. Door trim inserts can be manufactured by various methods like adhesive pasting, thermo-compression molding and low pressure injection molding process etc.
2017-03-28
Technical Paper
2017-01-0493
Li Lu, Sean West, Stacey Raines, Jin Zhou, Paul Hoke, Yi Yang Tay
Abstract Traditionally, Knee Air Bag (KAB) is constructed of a woven nylon or polyester fabric. Recently, Ford developed an injection molded air bag system for the passenger side called Active Glove Box (AGB). This system integrates a plastic bladder welded between the glove box outer and inner doors. This new system is smaller and lighter, thus improving the roominess and other creature comforts inside the passenger cabin while providing equivalent restraint performance as traditional knee airbag system. This patented technology allows positioning of airbags in new locations within the vehicle, thus giving more freedom to designers. The first application of this technology was standard equipment on the 2015 Ford Mustang. Given that this technology is first in the industry, it was a challenge to design, test and evaluate the performance of the system as there is no benchmark to compare this technology. A CAE driven design methodology was chosen to overcome this challenge.
2017-03-28
Technical Paper
2017-01-0328
Yunkai Gao, Genhai Wang, Jingpeng Han
Abstract The multi-body dynamics simulation and physical iteration were carried out based on the 4-channel road simulation bench, the solution of fatigue test bench which was suitable for cab with frame and suspension was designed. Large load and displacement above the suspension can be loaded on the test bench, and the same weak position of cab exposed on the road test can be assessed well on the fatigue test bench. The effectiveness of the bench test solution was verified though comparative study. And it has important reference for the same type of cab assembly with suspension in the fatigue bench test. According to the durability specifications of cab assembly, a multi-body dynamics model with a satisfactory accuracy was built. And the fixture check and virtual iteration analysis were used to verify the effectiveness of the solution. According to the road load signal analysis and multi-body dynamics analysis results, the test bench with linear guide and spherical joint was built.
CURRENT
2017-02-07
Standard
AIR1812B
This report contains background information on life cycle cost elements and key ECS cost factors. Elements of life cycle costs are defined from initial design phases through operational use. Information on how ECS designs affect overall aircraft cost and information on primary factors affecting ECS costs are discussed. Key steps or efforts for comparing ECS designs on the basis of LCC are outlined. Brief descriptions of two computer programs for estimating LCC of total aircraft programs and their use to estimate ECS LCC, are included.
CURRENT
2017-01-05
Standard
AIR5661A
This SAE Aerospace Information Report (AIR) provides data and general analysis methods for calculation of internal and external, pressurized and unpressurized airplane compartment pressures during rapid discharge of cabin pressure. References to the applicable current FAA and EASA rules and advisory material are provided. While rules and interpretations can be expected to evolve, numerous airplanes have been approved under current and past rules that will have a continuing need for analysis of production and field modifications, alterations and repairs. The data and basic principles provided by this report are adaptable to any compartment decompression analysis requirement.
CURRENT
2017-01-03
Standard
ARP583J
This SAE Aerospace Recommended Practice (ARP) provides guidance for the design and location of cabin crew stations, including emergency equipment installations at or near such stations, so as to enable the cabin crew to function effectively in emergency situations, including emergency evacuations. Recommendations regarding design of cabin crew stations apply to all such stations; recommendations regarding location apply to those stations located near or adjacent to floor level exits.
2016-11-16
Magazine
Focus on advanced safety systems and human-factor interventions The impact of REACH on the aviation sector Considered the most comprehensive chemical-regulation legislation to date, REACH presents serious ramifications for the aircraft industry. Lightweighting: What's Next? Experts weigh in on the challenges and future enablers in the battle to reduce vehicle mass. The best of COMVEC 2016 Autonomous vehicles and improved fuel efficiency via advanced powertrain solutions are pressing topics detailed in this select group of technical papers from the SAE Commercial Vehicle Engineering Congress. Optimizing waste heat recovery for long-haul trucks Autonomous solutions in agriculture Downsizing a HD diesel engine for off-highway applications Zero-emissions electric aircraft: Theory vs. reality
CURRENT
2016-11-01
Standard
J3058_201611
This SAE Recommended Practice describes the dynamic testing procedures required to evaluate the integrity of patient compartment interior Storage Compartments such as cabinets, drawers, or refillable supply pouch systems when exposed to a frontal, side or rear impact (i.e., a crash impact). Its purpose is to provide component manufacturers, ambulance builders, and end-users with testing procedures and, where appropriate, acceptance criteria that, to a great extent, ensure interior Storage Compartments or systems meet the same performance criteria across the industry. Descriptions of the test set-up, test instrumentation, photographic/video coverage, test fixture, and performance metrics are included.
CURRENT
2016-11-01
Standard
J3026_201611
This SAE Recommended Practice describes the testing procedures that may be used to evaluate the integrity of ground ambulance-based occupant seating and occupant restraint systems for workers and civilians transported in the patient compartment of an ambulance when exposed to a frontal or side impact. This Recommended Practice was based on ambulance patient compartment dynamics and is not applicable to other vehicle applications or seating positions. This Recommended Practice is structured to accommodate seating systems installed in multiple attitudes including but not limited to side-facing, rear-facing, and forward-facing.
2016-10-25
WIP Standard
J826/1
This document describes the CAD model data available from SAE for the HPM-1 three-dimensional H-point machine. The elements of the CAD model include the outer surfaces of the cushion and back pans, datum points and lines, and calibration references. The intended purpose for this information is to provide a CAD reference for design and benchmarking as well as a calibration reference for the physical HPM-1 audits. The content and format of the data files that are available are also described. The actual CAD model files are included with this product and are provided in the following formats: CATIA v4 (without parametrics), CATIA v5 (without parametrics), IGES, and STEP.
2016-10-21
WIP Standard
AIR1609B
This SAE Aerospace Information Report (AIR) covers the design parameters for various methods of humidification applicable to aircraft, the physiological aspects of low humidities, the possible benefits of controlling cabin humidity, the penalties associated with humidification, and the problems which must be solved for practical aircraft humidification systems. The design information is applicable to commercial and military aircraft. The physiological aspects cover all aircraft environmental control applications.
CURRENT
2016-10-13
Standard
J826/2_201610
This document describes the 2-D computer-aided design (CAD) template for the HPM-1 H-point machine or HPD available from SAE. The elements of the HPD include the curve shapes, datum points and lines, and calibration references. The intended purpose for this information is to provide a master CAD reference for design and benchmarking. The content and format of the data files that are available are also described. The actual CAD model files are included with this product and are provided in the following formats: CATIA v5 (without parametrics), IGES, and STEP.
2016-09-27
Technical Paper
2016-01-8121
Riccardo Bianchi, Addison Alexander, Andrea Vacca
Abstract Typically, earthmoving machines do not have wheel suspensions. This lack of components often causes uncomfortable driving, and in some cases reduces machine productivity and safety. Several solutions to this problem have been proposed in the last decades, and particularly successful is the passive solution based on the introduction of accumulators in the hydraulic circuit connecting the machine boom. The extra capacitance effect created by the accumulator causes a magnification of the boom oscillations, in such a way that these oscillations counter-react the machine oscillation caused by the driving on uneven ground. This principle of counter-reacting machine oscillations through the boom motion can be achieved also with electro-hydraulic solutions, properly actuating the flow supply to the boom actuators on the basis of a feedback sensors and a proper control strategy.
2016-09-18
Technical Paper
2016-01-1920
Deaglan O'Meachair, Stamatis Angelinas, Matthew Crumpton, Antonio Rubio Flores, Juan Garcia, Pablo Barles
Abstract Bentley Motors Ltd. has developed a Carbon Silicon Carbide (CSiC) brake system for its Mulsanne product, introduced at 17MY. The CSiC brake system is conceived as a performance brake system, and as such offers notable improvements in brake performance. In developing the brake system, particular focus was placed on meeting the refinement levels required for a premium product, and indeed as the flagship model for Bentley Motors, NVH refinement of the brake system was of particular concern. This paper intends to discuss the technical performance of the brake system and review the NVH performance of the brakes. Particular attention is given to the methodology employed by Bentley Motors Ltd. and IDIADA Automotive Technology S.A. in identifying NVH concerns, and proposing and validating solutions in the field, through extensive NVH endurance runs. The performance of the system is benchmarked against similar systems offered by Bentley Motors.
2016-09-10
WIP Standard
AIR1811B
The purpose of this Aerospace Information Report (AIR) is to provide guidelines for the selection and design of airborne liquid cooling systems. This publication is applicable to liquid cooling systems of the closed loop type and the expendable coolant type in which the primary function is transporting of heat from its source to a heat sink. Most liquid cooling system applications are oriented toward the cooling of electronics. Liquid cooling techniques, heat sinks, design features, selection of coolants, corrosion control, and servicing requirements for these systems are presented. Information on vapor compression refrigeration systems, which are a type of cooling system, is found in Reference 1.
2016-09-01
Magazine
Solving the Greenhouse Gas puzzle While automakers and policymakers debate the TAR, engineers and product planners prepare for the steep climb to meet GHG and CAFE rules beyond 2022. Revving up thermal characterization in the component lab The latest generation of high-speed infrared cameras can capture airbag deployments and other fast-moving actions quickly and accurately. C3 consortium aims for soot solution A newly formed group of companies led by CFD specialists Convergent Science targets exhaust particulate reduction in the combustion chamber. Inside the autonomous vehicle With less focus on driver needs, comfort, safety, and occupant productivity will become key. Editorial: Bad gas?
CURRENT
2016-08-23
Standard
J2956_201608
This SAE Recommended Practice describes the test procedures for conducting side impact occupant restraint and equipment mounting integrity tests for ambulance patient compartment applications. Its purpose is to describe crash pulse characteristics and establish recommended test procedures that will standardize restraint system and equipment mounting testing for ambulances. Descriptions of the test set-up, test instrumentation, photographic/video coverage, and the test fixtures are included.
CURRENT
2016-08-17
Standard
J2917_201608
This SAE Recommended Practice describes the test procedures for conducting frontal impact occupant restraint and equipment mounting integrity tests for ambulance patient compartment applications. Its purpose is to describe crash pulse characteristics and establish recommended test procedures that will standardize restraint system and equipment mounting testing for ambulances. Descriptions of the test set-up, test instrumentation, photographic/video coverage, and the test fixtures are included.
CURRENT
2016-08-17
Standard
J3044_201608
This SAE Recommended Practice describes the test procedures for conducting rear impact occupant restraint and equipment mounting integrity tests for ambulance patient compartment applications. Its purpose is to describe crash pulse characteristics and establish recommended test procedures that will standardize restraint system and equipment mount testing for ambulances. Descriptions of the test set-up, test instrumentation, photographic/video coverage, and the test fixtures are included.
CURRENT
2016-08-11
Standard
AIR1826A
This Aerospace Information Report (AIR) is limited in scope to the general consideration of environmental control system noise and its effect on occupant comfort. Additional information on the control of environmental control system noise may be found in 2.3 and in the documents referenced throughout the text. This document does not contain sufficient direction and detail to accomplish effective and complete acoustic designs.
2016-08-05
Magazine
Clearing the air Sensors, diagnostics and controls advance to help trap emissions. Bringing the heat on cooling technologies Electronic controls, variable-speed fans cool engines, heat aftertreatment systems. 3D printing machines can't be built fast enough In the additive manufacturing world, the costs of components are dropping, the technology is becoming more reliable and parts are fabricated faster, allowing industries beyond aerospace to adopt additive technologies, says Oak Ridge Lab's Ryan Dehoff.
2016-07-07
Magazine
Technology report Quest for 'new-car smell' dictates interior-materials changes Doing it again-this time with 10 After a successful decade-long collaboration on 6-speed transaxles, Ford and GM partner again on an all-new 10-speed automatic. Here's a look inside the gearbox and the project. Large-scale additive manufacturing for rapid vehicle prototyping A case study from Oak Ridge National Laboratory bridges the 'powertrain-in-the-loop' development process with vehicle systems implementation using big area additive manufacturing (BAAM). Global Vehicles Steel-intensive Mazda CX-9 sheds mass, debuts novel turbo setup
2016-06-15
Technical Paper
2016-01-1800
Xavier Carniel, Anne Sanon
Abstract The control of sound fields radiated by vibrating structures in a passenger compartment, (especially structures connected to different organs like the engine powertrain, the fan motor unit, seats, the steering column, electrical motors more and more, etc.) is among the functions of the automotive manufacturers. The absence of physical prototypes in the development phase systems led OEMs1 to use tests results obtained on benches following technical specifications from manufacturers. The transition "bench to vehicle" for vibro- acoustic behaviour sets many challenges that this standard intends to clear up. This standard specifies the experimental method to transpose the dynamic forces generated by the global movements of an active component between the vehicle and a test bench. The efforts are first measured on test benches and then transposed from test bench towards the vehicle. The standard is now a French standard (XP R 19-701) and is submitted to ISO process [1].
2016-06-15
Journal Article
2016-01-1778
Gesche Fender, Steffen Marburg, Fabian Duddeck
Abstract One method to lower noise in a cabin is to position damping layers on vibrating panels, thereby reducing their radiated power. To assess the damping effect, criteria like the ERP (equivalent radiated power) are widely employed, which estimate the radiated sound power of a panel without taking into account the actual complex system. Advantageously only a part of the structure has to be modeled, but the optimal solution found on the simplified model then often fails for the complete, coupled system, especially if several variants of a cabin have to be considered. Hence, it is proposed to use the structure-only optimization for identification of a set of candidate solutions for optimal positioning of damping layers. These candidate solutions used as initial designs for the coupled investigations should be well distributed in the design space to avoid being wrongly stuck in an optimum with inferior coupled performance.
2016-05-17
Magazine
Base-engine value engineering for higher fuel efficiency and enhanced performance Continuous improvement in existing engines can be efficiently achieved with a value engineering approach. The integration of product development with value engineering ensures the achievement of specified targets in a systematic manner and within a defined timeframe. Integrated system engineering for valvetrain design and development of a high-speed diesel engine The lead time for engine development has reduced significantly with the advent of advanced simulation techniques. Cars poised to become 'a thing' Making automobiles part of the Internet of Things brings both risks and rewards. Agility training for cars Chassis component suppliers refine vehicle dynamics at the high end and entry level with four-wheel steering and adaptive damping.
2016-05-05
Magazine
New dawn at Honda R&D President Yoshiyuki Matsumoto aims to invigorate Honda's technology and product-development organization with 'full soul.' Automated driving meets regulation: NHTSA and the next 50 years The challenges and opportunities on the road to 'zero deaths' demand a new level of federal automotive safety technical standards, and a new safety-defect reporting and recall system. NHTSA and the U.S. Congress must act boldly and quickly to make it happen. Autonomous driving meets regulation: Hands off, eyes off, brain off Euro NCAP'S president warns that without coherent policies, the growing availability of automated technologies may result in piecemeal technology development-and unintentional consequences. Designer yin meets engineer yang Efficient and effective vehicle development means even closer collaboration between the two former sparring partners.
2016-04-05
Technical Paper
2016-01-0259
Kaushal Kumar Jha, Sarveshwar Reddy Mulamalla, Anil Anugu
Abstract The main function of an air conditioning system in a vehicle is to provide the thermal comfort to the occupant at minimum possible energy consumption in all environmental conditions. To ensure the best possible thermal comfort, air conditioning system is optimized on various parameters like heat load, air flow distribution, glass area, trim quality, insulations and cabin leak rate. A minimum cabin leakage is regulatory requirements to ensure the air quality of cabin. Anything above the minimum cabin leak rate ultimately turn into reduced thermal comfort and additional energy consumption. The additional energy consumption to maintain the required thermal comfort in the cabin due to cabin leakage affects the fuel efficiency severely. In the present study, the effect of cabin leakage on fuel efficiency and thermal comfort is studied in details by varying the cabin leakage through mechanical means.
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