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2015-04-14
Technical Paper
2015-01-0372
Rupesh Sonu Kakade
Abstract The vehicle air-conditioning system has significant impact on fuel economy and range of electric vehicles. Improving the fuel economy of vehicles therefore demand for energy efficient climate control systems. Also the emissions regulations motivate the reduced use of fuel for vehicle's cabin climate control. Solar heat gain of the passenger compartment by greenhouse effect is generally treated as the peak thermal load of the climate control system. Although the use of advanced glazing is considered first to reduce solar heat gain other means such as ventilation of parked car and recirculation of cabin air also have impetus for reducing the climate control loads.
2015-03-10
Technical Paper
2015-01-0018
Dongwon Yeon
Abstract There are some problems “windows fog up a lot” for ventilation system. We have Test Development Procedure to prevent the fog problems. But, Many fog problems occurred in the cars that we made. So in this paper, new ventilation system is needed and developed. The Smart Ventilation System automatically controls indoor air quality even though the blower motor is off. There are two sensors that is used for AutoDefogSensor system and CO2 CONTROL system.. The sensor is on when blower motor and heater control is off. We use these signals and make new ventilation logics. We evaluate this system in chamber & '13 winter test in USA.
2015-01-14
Technical Paper
2015-26-0125
Sambhaji Keshaw Jaybhay, Sudhakara Naidu, Prasanna Nagarhalli, J Saiprasad
Abstract This paper discusses various fruitful iterations / experiments performed to reduce air flow induced noise without compromising on total air flow requirement for thermal comfort and ways to avoid heat ingress inside the bus. Also the paper discusses the devised process for noise reduction through front loading of computer aided engineering and computational fluid dynamics analysis. Air conditioning buses in light commercial vehicle (LCV) segment is growing market in India, especially for applications like staff pick-up and drop, school applications and private fleet owners. The air-conditioning system is typically mounted on bus roof top and located laterally and longitudinally at center. It is an easiest and most feasible way to package air conditioning system to cater the large passenger space (32 to 40 seats) with the conditioned air. This makes air conditioning duct design simple and commercially viable.
2015-01-14
Technical Paper
2015-26-0129
Kapil Gupta, MR Vikram, Eugenio Manta
Abstract A turbocharger unit mainly consists of a centrifugal compressor and a turbine coupled together by a solid shaft. This is employed to boost the charge air pressure of the engine. Turbocharging in modern diesel and gasoline engines have become a common and essential operation to result higher power outputs, lower emissions, improved efficiency and refinements from a similar capacity of naturally aspirated engines. The automotive turbocharger system is a source of synchronous and asynchronous noises that should be eliminated or reduced for passenger comfort. Subjectively, a high whistle noise was audible in the passenger cabin during in a mid-rpm range drive in all gears in a 4 cylinder diesel vehicle. Objective noise and vibration data confirm the issue as unbalance whistle. A detailed study has been carried out to identify the source and radiating part of the unbalance whistle noise generated in a 4 cylinder diesel engine running a passenger car.
2015-01-14
Technical Paper
2015-26-0140
Milind Ambardekar, Adatiya Yogesh, Sudhakara Naidu
Abstract Production variations of a heavy duty truck for its vibrations were measured and then analyzed through an Ishikawa diagram. Noise and Control factors of the truck idle shake were indentified. The major cause was found to be piece to piece variations of its power-train (PT) rubber mounts. To overcome the same, a new nominal level of the mount stiffness was sought based on minimization of a cost function related to vibration transmissibility and fatigue damage of the mounts under dynamic loadings. Physical prototypes of such mounts were proved to minimize the variations of the driver's seat shake at idling among various trucks of the same design. These learning's are useful for design of various subsystems or components to refine the full vehicle-Noise Vibration Harshness (NVH) at the robust design level.
2015-01-14
Technical Paper
2015-26-0130
Pradeep Kumar Singh, Sai Aditya Raman K
Abstract Gear noise and vibration in automobile transmissions is a phenomenon of great concern. Noise generated at the gearbox, due to gear meshing, also known as gear whine, gets transferred from the engine cabin to the passenger cabin via various transfer paths and is perceived as air borne noise to the passengers in the vehicle. This noise due to its tonal nature can be very uncomfortable to the passengers. Optimizing micro-geometry of a gear pair can help in improving the stress distribution on tooth flank and reducing the sound level of the tonal noise generated during the running of the gearbox when that gear pair is engaged. This technical paper contains the study of variation in noise level in passenger cabin and contact on tooth flank with change in micro-geometry parameters (involute slope and lead slope) of a particular gear pair. Further scope of study has been discussed at the end of the paper.
2015-01-14
Technical Paper
2015-26-0139
Pradeep Kumar Singh
Abstract Noise generated in the driveline is mainly transferred inside the passenger cabin through air (air borne noise) and through the vehicle body structure, engine mounts, cables etc. Source of the noise generation in the vehicle is mainly through the engine fluctuation (engine combustion excitations). Any change in the engine characteristics results in the change in passenger cabin noise. Also, influence of the vehicle body structure due to change in material properties also affects the NVH performance. This technical paper explains the effect of change in engine characteristics as well as change in the transfer path (material property) on the NVH performance of the gearbox and subsequently the NVH performance of vehicle.
2015-01-14
Technical Paper
2015-26-0158
Vijesh Chinnadurai, Hima Kiran Vithal Venna, Vinod Banthia
Abstract Expanding and improving road network in India has been a catalyst for increased use of road transport in both passenger and goods sector. With improved road quality, bigger commercials vehicles have entered the market. These provide a larger cabin area and better amenities in the truck driver cabin. One of the most welcome features is berths for lying down and sleeping. In most designs though, only the functionality of the berth has been taken into consideration. Safety of the occupants of the berths in the event of panic braking or collision of the vehicle, has not been given adequate consideration. In this work, design of such berths from occupant safety point of view has been assessed. Kinematics of occupants, sleeping in different typical postures, during frontal impact, has been simulated and resulting critical injury levels have been estimated. Based on this information, different arrangements of belts in “screen” type configuration were developed.
2015-01-14
Technical Paper
2015-26-0151
Ganesh Dharmar, Hareesh Krishnan, Riyaz Mohammed, Ravichandrika Bhamidipati
Abstract Recent trends in vehicle occupant protection have led to renewed interest in the perception of Roominess such as headroom, shoulder room and foot room etc. Occupants head room in vehicles is currently measured using tools, procedures and definitions described in SAE J1052 and J1100. “Head Position Contours” defined in SAE J1052 are useful in establishing accommodation requirements for head space [1]. With respect to the Indian Anthropometry database, the head position contour as per SAE J1052 will not be appropriate with Indian population. With this objective in mind a head movement envelope is generated using the software - RAMSIS Digital manikin. RAMSIS is widely used by Automobile Manufacturers for Digital Human Modeling. The head movement envelope is a collation of different movements of head during driving condition.
2015-01-14
Technical Paper
2015-26-0234
Ramesh Pathuri, Yuvraj Patil, Prasanna Vyankatesh Nagarhalli
Abstract This paper presents a method for Mobile Air Conditioning cool down simulation of passenger car with Multi Air Zone Cabin Model. This approach allows the prediction of zone wise (head, body and foot) temperature and humidity distribution in the cabin for parameter studies for transient analysis. The complete simulation model is set up in the 1D code. The same cabin model can deal with multiple inlets into the cabin, solar radiation, and other loads on Air Conditioning (AC) system and also allows detailed definition of cabin walls, like doors, floor, roof and windows. 3D air flow pattern within the cabin has been captured by diffusion fields and mass flow field. For a given flow field, these data are generated by conducting cabin air flow analysis in 3D Computational Fluid Dynamics (CFD). The simulation was done along with AC system, consisting of evaporator, compressor, condenser, thermostatic expansion device and connecting pipe network.
2015-01-14
Technical Paper
2015-26-0210
Nilesh Daithankar, Kishor D Udawant, Nagesh Voderahobli Karanth
Abstract This paper presents a methodology for predicting thermal comfort inside Midibus cabin with an objective to modify the Heating, Ventilation and Air Conditioning (HVAC) duct design and parametric optimization in order to have improved thermal comfort of occupant. For this purpose the bus cavity is extracted from baseline CAD model including fully seated manikins with various seating positions. Solar Load has been considered in the computational model and passenger heat load is considered as per BSR/ASHRAE 55-1992R standard. CFD simulation predicted the air temperature and velocity distribution inside passenger cabin of the baseline model. The experimental measurements have been carried out as per the guidelines set in APTA-BT-RP-003-07 standard.
2015-01-13
WIP Standard
J1052
This SAE Recommended Practice describes head position contours and procedures for locating the contours in a vehicle. Head position contours are useful in establishing accommodation requirements for head space and are required for several measures defined in SAE J1100. Separate contours are defined depending on occupant seat location and the desired percentage (95 and 99) of occupant accommodation. This document is primarily focused on application to Class A vehicles (see SAE J1100), which include most personal-use vehicles (passenger cars, sport utility vehicles, pick-up trucks). A procedure for use in Class B vehicles can be found in Appendix B.
2014-12-03
Standard
J1948_201412
This SAE Recommended Practice provides a standardized test procedure for heavy-duty truck sleeper berth restraints to determine whether they meet the FMCSR 393.76(h) requirements.
2014-11-23
WIP Standard
AS8040C
This SAE Aerospace Standard (AS) covers combustion heaters used in the following applications: a. Cabin heating (all occupied regions and windshield heating) b. Wing and empennage anti-icing c. Engine and accessory heating (when heater is installed as part of the aircraft) d. Aircraft de-icing
2014-10-28
Standard
J384_201410
This SAE Recommended Practice specifies performance requirements and test procedures for the strength and location of seat belt assembly anchorages. It applies to seat belt anchorages attached to vehicle body structure or to seat assemblies in the vehicle. Design Considerations are specified in SAE J383.
2014-07-10
Magazine
Off-highway engines advance beyond Tier 4 With Tier 4 Final/Stage IV needs met, engine OEMs direct their focus and competitive energies toward optimizing competitive solutions. At the same time, they need to keep a weather eye out for future regulations, which many expect. Autonomous vehicle challenges span many fields Many of the challenges faced by military and commercial design teams are similar. Racket busters With a quiet cab at the top of many tractor buyers' wish lists, agricultural equipment manufacturers are pursuing every opportunity possible to shed decibels.
2014-07-01
Standard
AIR4362A
This SAE Aerospace Information Report (AIR) provides Nuclear, Biological and Chemical (NBC) protection considerations for environmental control system (ECS) design. It is intended to familiarize the ECS designer with the subject in order to know what information will be required to do an ECS design where NBC protection is a requirement. This is not intended to be a thorough discussion of NBC protection. Such a document would be large and would be classified. Topics of NBC protection that are more pertinent to the ECS designer are discussed in more detail. Those of peripheral interest, but of which the ECS designer should be aware are briefly discussed. Only radiological aspects of nuclear blast are discussed. The term CBR (Chemical, Biological, and Radiological) has been used to contrast with NBC to indicate that only the radiological aspects of a nuclear blast are being discussed.
2014-04-01
Technical Paper
2014-01-0702
Kamalesh Bhambare, Junya Fukuyama, Jaehoon Han, Kosuke Masuzawa, Akihiro Iwanaga, Steven Patterson
Abstract The climate inside a vehicle cabin is affected by the performance of the vehicle HVAC system, the thermal characteristics of the vehicle structure and the components, as well as the external environmental conditions. Due to the complex interactions among these various factors, the flow field and the temperature distribution can be very complicated. The need for a fully three-dimensional transient analysis is increasing in order to provide sufficiently detailed information that can be used to improve the vehicle design. In this study, a numerical simulation methodology to predict the local climate conditions in a passenger vehicle cabin is presented. The convective heat transfer from both the exterior and the interior of the cabin were calculated by three dimensional CFD simulations using a Lattice-Boltzmann method based flow solver.
2014-04-01
Technical Paper
2014-01-0890
Shuming Chen, Dengzhi Peng, Dengfeng Wang
Abstract Automobile cabin acoustical comfort is one of the main features that may attract customers to purchase a new car. The acoustic cavity mode of the car has an effect on the acoustical comfort. To identify the factors affecting computing accuracy of the acoustic mode, three different element type and six different element size acoustic finite element models of an automobile passenger compartment are developed and experimentally assessed. The three different element type models are meshed in three different ways, tetrahedral elements, hexahedral elements and node coupling tetrahedral and hexahedral elements (tetra-hexahedral elements). The six different element size models are meshed with hexahedral element varies from 50mm to 75mm. Modal analysis test of the passenger car is conducted using loudspeaker excitation to identify the compartment cavity modes.
2014-04-01
Technical Paper
2014-01-0881
Mitsuru Enomoto, Michiko Kakinuma, Nobuhito Kato, Haruo Ishikawa, Yuichiro Hirose
Abstract Design work for truck suspension systems requires multi-objective optimization using a large number of parameters that cannot be solved in a simple way. This paper proposes a process-based systematization concept for ride comfort design using a set-based design method. A truck was modeled with a minimum of 13 degrees of freedom, and suspension performance under various vehicle speeds, road surface conditions, and load amounts was calculated. The range of design parameters for the suspension, the range of performance requirements, and the optimal values within these ranges were defined based on the knowledge and know-how of experienced design engineers. The final design of the suspension was installed in a prototype truck and evaluated. The performance of the truck satisfied all the objectives and the effectiveness of the set-based design approach was confirmed.
2014-04-01
Technical Paper
2014-01-0426
Jeff D. Colwell
Abstract Results from a full-scale vehicle burn test involving a 1998 compact passenger car were used to evaluate vehicle fire dynamics and how burn patterns produced during the fire correlated with important characteristics of the fire, such as the area of origin. After the fire was initiated at the air filter in the engine compartment, the fire spread locally and, once the temperature near the origin reached about 750°C, the temperature at all but one location within the engine compartment began to increase. These temperatures continued to increase for the next 6 minutes and then a temperature gradient began to develop in the passenger compartment between the ceiling and the floor. About 5 minutes after the engine compartment became fully involved, the ceiling temperature reached about 590°C and flame spread within the passenger compartment increased. Over the next 4 minutes, the passenger compartment also became fully involved.
2014-04-01
Journal Article
2014-01-0348
Rajiv Mehta, Mark Hadley
With the ever increasing pressure to improve the fuel economy of vehicles, there has been a corresponding interest in reducing the mass and size of vehicles. While mass is easily quantifiable, vehicle size, particularly the notion of “interior space” as perceived by the customer, is not. This paper explores different ways in which vehicle spaciousness can be quantified and explores new metrics based on customer verbatims. A novel ‘spaciousness calculator’ combines individual metrics to provide a singular holistic rating for spaciousness, useful during vehicle development. Beyond spaciousness, the paper discusses techniques to quantify the ‘packaging efficiency’ of a vehicle; this allows engineers to maximize the interior space for a given exterior size.
2014-04-01
Journal Article
2014-01-0687
Rupesh Sonu Kakade
We propose a composite thermal model of the vehicle passenger compartment that can be used to predict and analyze thermal comfort of the occupants of a vehicle. Physical model is developed using heat flow in and out of the passenger compartment space, comprised of glasses, roof, seats, dashboard, etc. Use of a model under a wide variety of test conditions have shown high sensitivity of compartment air temperature to changes in the outside air temperature, solar heat load, temperature and mass flow of duct outlet air from the climate control system of a vehicle. Use of this model has subsequently reduced empiricism and extensive experimental tests for design and tuning of the automatic climate control system. Simulation of the model allowed several changes to the designs well before the prototype hardware is available.
2014-03-25
WIP Standard
J1477
This SAE Recommended Practice establishes the test procedure, environment, instrumentation, and data analyses for comparing interior sound level of passenger cars, multipurpose vehicles, and light trucks having gross vehicle weight rating (GVWR) of 4540 kg (10 000 lb) or less. The test procedure is characterized by having fixed initial conditions (specified initial vehicle speed and gear selection at the starting point on the test site) to obtain vehicle interior sound measurement during road load operation over various road surfaces at specified constant speeds. The measurement data so derived is useful for vehicle engineering development and analysis.
2014-03-04
Magazine
Touch-less control coming to cars Use of proximity and gesture-recognition systems in auto cockpits could rise fifty-fold within a decade. Forming a strong bond Multi-material vehicles are becoming more prevalent as automakers attempt to reduce vehicle weight and boost fuel efficiency. Selecting the proper adhesive is critical when bonding dissimilar materials. SAE 2014 World Congress preview special section: 'Creating New Possibilities' Host company Hyundai and Tier 1 Strategic Partner, Delphi, established "Creating New Possibilities" as the theme for this year's premier engineering event taking place April 8-10 in Detroit's Cobo Center. This special Congress preview section uncovers some of those possibilities, featuring insights from the event's executive leadership; details of a Delphi/Hyundai advanced engine program; highlights from the technical program in the areas of powertrain, materials, testing and simulation, electronics, interiors, and body/chassis; and more.
2013-09-03
Magazine
Honda flexes new powertrain muscle Honda R&D's top engineer outlines his company's Earth Dreams powertrain assault that includes more efficient, robust, and refined ICEs; new hybrid drive systems; and further developments in FCEVs, HCCI, plasma ignitions, and Rankine-cycle engine types. Setting Hyundai's fuel cell strategy Hyundai is one of two major OEMs that are still going it alone in developing FCEV technology, rather than collaborating with competitors. The company's head of fuel cell R&D explains the path toward 2015 series production. Volvo Trucks makes a case for DME The truck maker is working with Oberon Fuels and others to bring dimethyl ether-what company execs say is one of the most promising sustainable alternative fuels-to North America in 2015. Sensing a need for creature comforts Automakers and suppliers are turning to new sensors to help make cabins more comfortable and safer while automating some tasks.
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