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2017-09-19
Technical Paper
2017-01-2037
Daniel Schlabe, Dirk Zimmer, Alexander Pollok
Abstract The thermal inertia of aircraft cabins and galleys is significant for commercial aircraft. The aircraft cabin is controlled by the Environment Control System (ECS) to reach, among other targets, a prescribed temperature. By allowing a temperature band of ± 2 K instead of a fixed temperature, it is possible to use this thermal dynamic of the cabin as energy storage. This storage can then be used to reduce electrical peak power, increase efficiency of the ECS, reduce thermal cooling peak power, or reduce engine offtake if it is costly or not sufficiently available. In the same way, also the aircraft galleys can be exploited. Since ECS and galleys are among the largest consumers of electrical power or bleed air, there is a large potential on improving energy efficiency or reducing system mass to reduce fuel consumption of aircraft. This paper investigates different exploitation strategies of cabin and galley dynamics using modelling and simulation.
2017-03-28
Technical Paper
2017-01-0497
Byoung-Keon Daniel Park, Matthew P. Reed
Abstract Reliable, accurate data on vehicle occupant characteristics could be used to personalize the occupant experience, potentially improving both satisfaction and safety. Recent improvements in 3D camera technology and increased use of cameras in vehicles offer the capability to effectively capture data on vehicle occupant characteristics, including size, shape, posture, and position. In previous work, the body dimensions of standing individuals were reliably estimated by fitting a statistical body shape model (SBSM) to data from a consumer-grade depth camera (Microsoft Kinect). In the current study, the methodology was extended to consider seated vehicle occupants. The SBSM used in this work was developed using laser scan data gathered from 147 children with stature ranging from 100 to 160 cm and BMI from 12 to 27 kg/m2 in various sitting postures.
2017-03-28
Technical Paper
2017-01-0492
Mahendra Beera, Dinesh Pahuja, Arpit Kapila, Rajat Handa, Sandeep Raina
Abstract Plastic plays a major role in automotive interiors. Till now most of the Indian automobile industries are using plastics mainly to cover the bare sheet metal panels and to reduce the weight of the vehicle along with safety concerns. Eventually Indian customer requirement is changing towards luxury vehicles. Premium look and luxury feel of the vehicle plays an equal role along with fuel economy and cost. Interior cabin is the place where aesthetics and comfort is the key to attract customers. Door Trims are one of the major areas of interiors where one can be able to provide premium feeling to the customer by giving PVC skin and decorative inserts. This paper deals with different types of PVC skins and its properties based on process constraints, complexity of the inserts. Door trim inserts can be manufactured by various methods like adhesive pasting, thermo-compression molding and low pressure injection molding process etc.
2017-03-28
Technical Paper
2017-01-0493
Li Lu, Sean West, Stacey Raines, Jin Zhou, Paul Hoke, Yi Yang Tay
Abstract Traditionally, Knee Air Bag (KAB) is constructed of a woven nylon or polyester fabric. Recently, Ford developed an injection molded air bag system for the passenger side called Active Glove Box (AGB). This system integrates a plastic bladder welded between the glove box outer and inner doors. This new system is smaller and lighter, thus improving the roominess and other creature comforts inside the passenger cabin while providing equivalent restraint performance as traditional knee airbag system. This patented technology allows positioning of airbags in new locations within the vehicle, thus giving more freedom to designers. The first application of this technology was standard equipment on the 2015 Ford Mustang. Given that this technology is first in the industry, it was a challenge to design, test and evaluate the performance of the system as there is no benchmark to compare this technology. A CAE driven design methodology was chosen to overcome this challenge.
2017-03-28
Technical Paper
2017-01-0328
Yunkai Gao, Genhai Wang, Jingpeng Han
Abstract The multi-body dynamics simulation and physical iteration were carried out based on the 4-channel road simulation bench, the solution of fatigue test bench which was suitable for cab with frame and suspension was designed. Large load and displacement above the suspension can be loaded on the test bench, and the same weak position of cab exposed on the road test can be assessed well on the fatigue test bench. The effectiveness of the bench test solution was verified though comparative study. And it has important reference for the same type of cab assembly with suspension in the fatigue bench test. According to the durability specifications of cab assembly, a multi-body dynamics model with a satisfactory accuracy was built. And the fixture check and virtual iteration analysis were used to verify the effectiveness of the solution. According to the road load signal analysis and multi-body dynamics analysis results, the test bench with linear guide and spherical joint was built.
2016-09-27
Technical Paper
2016-01-8121
Riccardo Bianchi, Addison Alexander, Andrea Vacca
Abstract Typically, earthmoving machines do not have wheel suspensions. This lack of components often causes uncomfortable driving, and in some cases reduces machine productivity and safety. Several solutions to this problem have been proposed in the last decades, and particularly successful is the passive solution based on the introduction of accumulators in the hydraulic circuit connecting the machine boom. The extra capacitance effect created by the accumulator causes a magnification of the boom oscillations, in such a way that these oscillations counter-react the machine oscillation caused by the driving on uneven ground. This principle of counter-reacting machine oscillations through the boom motion can be achieved also with electro-hydraulic solutions, properly actuating the flow supply to the boom actuators on the basis of a feedback sensors and a proper control strategy.
2016-09-18
Technical Paper
2016-01-1920
Deaglan O'Meachair, Stamatis Angelinas, Matthew Crumpton, Antonio Rubio Flores, Juan Garcia, Pablo Barles
Abstract Bentley Motors Ltd. has developed a Carbon Silicon Carbide (CSiC) brake system for its Mulsanne product, introduced at 17MY. The CSiC brake system is conceived as a performance brake system, and as such offers notable improvements in brake performance. In developing the brake system, particular focus was placed on meeting the refinement levels required for a premium product, and indeed as the flagship model for Bentley Motors, NVH refinement of the brake system was of particular concern. This paper intends to discuss the technical performance of the brake system and review the NVH performance of the brakes. Particular attention is given to the methodology employed by Bentley Motors Ltd. and IDIADA Automotive Technology S.A. in identifying NVH concerns, and proposing and validating solutions in the field, through extensive NVH endurance runs. The performance of the system is benchmarked against similar systems offered by Bentley Motors.
2016-06-15
Technical Paper
2016-01-1800
Xavier Carniel, Anne Sanon
Abstract The control of sound fields radiated by vibrating structures in a passenger compartment, (especially structures connected to different organs like the engine powertrain, the fan motor unit, seats, the steering column, electrical motors more and more, etc.) is among the functions of the automotive manufacturers. The absence of physical prototypes in the development phase systems led OEMs1 to use tests results obtained on benches following technical specifications from manufacturers. The transition "bench to vehicle" for vibro- acoustic behaviour sets many challenges that this standard intends to clear up. This standard specifies the experimental method to transpose the dynamic forces generated by the global movements of an active component between the vehicle and a test bench. The efforts are first measured on test benches and then transposed from test bench towards the vehicle. The standard is now a French standard (XP R 19-701) and is submitted to ISO process [1].
2016-06-15
Journal Article
2016-01-1778
Gesche Fender, Steffen Marburg, Fabian Duddeck
Abstract One method to lower noise in a cabin is to position damping layers on vibrating panels, thereby reducing their radiated power. To assess the damping effect, criteria like the ERP (equivalent radiated power) are widely employed, which estimate the radiated sound power of a panel without taking into account the actual complex system. Advantageously only a part of the structure has to be modeled, but the optimal solution found on the simplified model then often fails for the complete, coupled system, especially if several variants of a cabin have to be considered. Hence, it is proposed to use the structure-only optimization for identification of a set of candidate solutions for optimal positioning of damping layers. These candidate solutions used as initial designs for the coupled investigations should be well distributed in the design space to avoid being wrongly stuck in an optimum with inferior coupled performance.
2016-04-05
Journal Article
2016-01-0523
Lauren Abro
Abstract North American customer perception of Quality has changed over time and has shifted from Quality, Dependability, and Reliability (QDR) to Interior Sensory Quality (ISQ). ISQ is defined as the harmony of characteristics that combine to make an emotional connection to the vehicles’ interior. Vehicles need to correctly appeal to customers emotional side through providing class-leading ISQ. Hypotheses for specific interior areas were developed in order to identify key ISQ strengths, weaknesses, and preferences. These hypotheses were then tested at customer clinics held across the country. The key goals were to understand customer judgment of ISQ execution, understand customer ISQ priority, and understand customer preference of detailed component areas.
2016-04-05
Journal Article
2016-01-1304
Tadayoshi Fukushima, Hitoshi Takagi, Toshio Enomoto, Hiroyuki Sawada, Tomoyuki Kaneda
Abstract Interior noise caused by exterior air flow, or wind noise, is one of the noise-and-vibration phenomena for which a systematic simulation method has been desired for enabling their prediction. One of the main difficulties in simulating wind noise is that, unlike most other noises from the engine or road input, wind noise has not one but two different types of sources, namely, convective and acoustic ones. Therefore, in order to synthesize the interior sound pressure level (SPL), the body sensitivities (interior SPL/outer source level) for both types of sources have to be considered. In particular, sensitivity to the convective input has not been well understood, and hence it has not been determined. Moreover, the high-frequency nature of wind noise (e.g., the main energy range extends up to 4000 Hz) has limited the effective application of CAE for determining body sensitivities, for example, from the side window glass to the occupants’ ears.
2016-04-05
Technical Paper
2016-01-0221
Roberto Monforte, Fabrizio Mattiello, Andrea Perosino, Fabrizio Porta, Susanna Paz, Pablo Lopez del Rincón
Abstract The adoption of a low-GWP refrigerant gas in MAC systems is mandatory from January 1st, 2017 according to the European Directive 2006/40/EC requirements for all new passenger cars, in order to gain their registration in the EU28 market. Following the work carried out in 2008 to support the FCA choice for the new types development, a further step was accomplished to evaluate the risk involved by the adoption of the low-GWP refrigerant gas R-1234yf in the MAC systems. This paper is focused on the activities held to enhance the 3D CFD method and its validation. In certain concentrations, R-1234yf could present a safety hazard to the vehicle occupants and, according to the ISO Standard Risk Scenario evaluation, 3D CFD tools are adopted to evaluate the ignition event associated with small or large leak in the passenger compartment. The method validation has been supported by both a simplified control volume “dummy cabin compartment” and an actual FCA vehicle.
2016-04-05
Technical Paper
2016-01-0259
Kaushal Kumar Jha, Sarveshwar Reddy Mulamalla, Anil Anugu
Abstract The main function of an air conditioning system in a vehicle is to provide the thermal comfort to the occupant at minimum possible energy consumption in all environmental conditions. To ensure the best possible thermal comfort, air conditioning system is optimized on various parameters like heat load, air flow distribution, glass area, trim quality, insulations and cabin leak rate. A minimum cabin leakage is regulatory requirements to ensure the air quality of cabin. Anything above the minimum cabin leak rate ultimately turn into reduced thermal comfort and additional energy consumption. The additional energy consumption to maintain the required thermal comfort in the cabin due to cabin leakage affects the fuel efficiency severely. In the present study, the effect of cabin leakage on fuel efficiency and thermal comfort is studied in details by varying the cabin leakage through mechanical means.
2016-02-01
Technical Paper
2016-28-0157
Divye Gupta, Prateek Bansal, Rahul Goel, Ujjwal Sharma
Abstract Our team aims towards designing, validating and fabricating an electro-mechanical device that can dynamically control the inside temperature of the vehicle depending upon the outside temperature conditions. This device purely uses non-conventional source of energy and is economical to install and operate. Vehicle temperature modulator is designed keeping in mind the environment and weather conditions of South East Asian Nations and can be further modified according to the norms of any other country. This unit is capable of being employed in any segment vehicle present in India i.e. A1, A2, A3, A4, A5, A6, B1, B2 and SUV.
2016-02-01
Technical Paper
2016-28-0197
Nithin Alex John, Mona Sherki, Sanjay A Patil
Abstract New generation automobiles are equipped with power windows which eases the passenger’s effort in moving the vehicle windows up and down. Many of them are stuffed with advanced features like automatic up/down option for ensuring functionality with a single press of the switch. Even though it adds comfort to driver & passenger, inadvertent use of power window can be fatal if a person’s body part gets trapped inside. An effective solution for this problem is anti-pinch mechanism, which releases the object safely just when it gets trapped. It detects the object trapped and immediately moves the window down so that trapped object will get released easily. The anti-pinch algorithm used in this project is based on the “Method of Monitoring Movable Element”, method monitor traveling distance of a power window pane. In order to achieve this different from conventional techniques we are using Ultrasonic sensor.
2016-02-01
Technical Paper
2016-28-0240
Naveen Sukumar, Sayak Mukherjee, Praneeth Kurisetty, Umashanker Gupta
Abstract The cabin or cab is an enclosed space where the driver and co-driver are seated. Structural parameters such as modal and stiffness characteristics are of key importance for its durability study and driver’s comfort. The desired strength and stiffness value of the cabin have to be met at the development phase itself. In developing new cabin models numerical simulations are used for estimating vehicle performance to reduce the development cycle. But, the conventional method of modeling the cabin using 2-d elements and performing subsequent iteration steps to arrive at the desired stiffness and strength value will be cumbersome and time consuming. Thus, a methodology of FE modeling of the truck cabin using 1-D elements has been proposed in this paper which will reduce the analysis time of successive iterations. For this purpose an existing proven driver’s cabin is modeled using 1-D elements.
2015-12-01
Journal Article
2015-01-9116
Filip Nielsen, Sam Gullman, Fredrik Wallin, Åsa Uddheim, Jan-Olof Dalenbäck
Abstract In recent years fuel consumption of passenger vehicles has received increasing attention by customers, the automotive industry, regulatory agencies and academia. However, some areas which affect the fuel consumption have received relatively small interest. One of these areas is the total energy used for vehicle interior climate which can have a large effect on real-world fuel consumption. Although there are several methods described in the literature for analyzing fuel consumption for parts of the climate control system, especially the Air-Condition (AC) system, the total fuel consumption including the vehicle interior climate has often been ignored, both in complete vehicle testing and simulation. The purpose of this research was to develop a model that predicts the total energy use for the vehicle interior climate.
2015-09-22
Technical Paper
2015-36-0549
Wendler Augusto Zacariotto, Lorenzo Campos Coiado, Daniel Braga Barros, Lia Toledo Moreira Mota, Alexandre de Assis Mota
Abstract This work aims the implementation of a system able to estimate the occupancy rate (number of occupants) inside motor vehicles. This system is based on a Wireless Sensors Network using the standard IEEE 802.15.4, connected to a computer. The estimation of occupancy rate inside the motor vehicle can provide better energy efficiency and therefore optimize fuel and battery consumption.
2015-09-15
Technical Paper
2015-01-2561
Fernando Stancato, Sandro Conceicao, Ramon Papa, Luis Santos
Abstract Nowadays CFD analysis including virtual manikins is vastly applied to evaluate thermal comfort inside different working environments, such as buildings cars and aircrafts. Inside aircraft cabins, added to the numerical challenges due to geometrical complexity, the available subjective responses used to judge occupant local thermal comfort are usually based on buildings and cars experiments [1]. In the present paper however, it is applied an aircraft based subjective responses to evaluate thermal comfort which was specifically developed using regional jet mock-up experiments. The evaluation for the two approaches will be compared providing insight of the main differences.
2015-06-15
Technical Paper
2015-01-2266
Andrzej Pietrzyk
Abstract Several of the exterior noise sources existing around a vehicle can cause airborne noise issues at relatively low frequencies. SEA, traditionally used for airborne sound issues is not suitable for the frequency range of interest. Finite Element analysis has been used. Handling of the non-reflecting condition on the outer boundary of the exterior cavity is an issue. Recently, advances have been made in several commercially available codes, which made the analysis practical. Including the poro-elastic material model for foam-based carpets is also becoming practically possible. The purpose of the current study is to investigate the practical applications of those new developments against test data, and to estimate the feasibility of using these procedures in the vehicle development projects. Measurements were carried out in a new semi-anechoic chamber at Volvo Cars.
2015-04-14
Technical Paper
2015-01-0372
Rupesh Sonu Kakade
Abstract The vehicle air-conditioning system has significant impact on fuel economy and range of electric vehicles. Improving the fuel economy of vehicles therefore demand for energy efficient climate control systems. Also the emissions regulations motivate the reduced use of fuel for vehicle's cabin climate control. Solar heat gain of the passenger compartment by greenhouse effect is generally treated as the peak thermal load of the climate control system. Although the use of advanced glazing is considered first to reduce solar heat gain other means such as ventilation of parked car and recirculation of cabin air also have impetus for reducing the climate control loads.
2015-03-10
Technical Paper
2015-01-0018
Dongwon Yeon
Abstract There are some problems “windows fog up a lot” for ventilation system. We have Test Development Procedure to prevent the fog problems. But, Many fog problems occurred in the cars that we made. So in this paper, new ventilation system is needed and developed. The Smart Ventilation System automatically controls indoor air quality even though the blower motor is off. There are two sensors that is used for AutoDefogSensor system and CO2 CONTROL system.. The sensor is on when blower motor and heater control is off. We use these signals and make new ventilation logics. We evaluate this system in chamber & '13 winter test in USA.
2015-01-14
Technical Paper
2015-26-0140
Milind Ambardekar, Adatiya Yogesh, Sudhakara Naidu
Abstract Production variations of a heavy duty truck for its vibrations were measured and then analyzed through an Ishikawa diagram. Noise and Control factors of the truck idle shake were indentified. The major cause was found to be piece to piece variations of its power-train (PT) rubber mounts. To overcome the same, a new nominal level of the mount stiffness was sought based on minimization of a cost function related to vibration transmissibility and fatigue damage of the mounts under dynamic loadings. Physical prototypes of such mounts were proved to minimize the variations of the driver's seat shake at idling among various trucks of the same design. These learning's are useful for design of various subsystems or components to refine the full vehicle-Noise Vibration Harshness (NVH) at the robust design level.
2015-01-14
Technical Paper
2015-26-0139
Pradeep Kumar Singh
Abstract Noise generated in the driveline is mainly transferred inside the passenger cabin through air (air borne noise) and through the vehicle body structure, engine mounts, cables etc. Source of the noise generation in the vehicle is mainly through the engine fluctuation (engine combustion excitations). Any change in the engine characteristics results in the change in passenger cabin noise. Also, influence of the vehicle body structure due to change in material properties also affects the NVH performance. This technical paper explains the effect of change in engine characteristics as well as change in the transfer path (material property) on the NVH performance of the gearbox and subsequently the NVH performance of vehicle.
2015-01-14
Technical Paper
2015-26-0129
Kapil Gupta, MR Vikram, Eugenio Manta
Abstract A turbocharger unit mainly consists of a centrifugal compressor and a turbine coupled together by a solid shaft. This is employed to boost the charge air pressure of the engine. Turbocharging in modern diesel and gasoline engines have become a common and essential operation to result higher power outputs, lower emissions, improved efficiency and refinements from a similar capacity of naturally aspirated engines. The automotive turbocharger system is a source of synchronous and asynchronous noises that should be eliminated or reduced for passenger comfort. Subjectively, a high whistle noise was audible in the passenger cabin during in a mid-rpm range drive in all gears in a 4 cylinder diesel vehicle. Objective noise and vibration data confirm the issue as unbalance whistle. A detailed study has been carried out to identify the source and radiating part of the unbalance whistle noise generated in a 4 cylinder diesel engine running a passenger car.
2015-01-14
Technical Paper
2015-26-0130
Pradeep Kumar Singh, Sai Aditya Raman K
Abstract Gear noise and vibration in automobile transmissions is a phenomenon of great concern. Noise generated at the gearbox, due to gear meshing, also known as gear whine, gets transferred from the engine cabin to the passenger cabin via various transfer paths and is perceived as air borne noise to the passengers in the vehicle. This noise due to its tonal nature can be very uncomfortable to the passengers. Optimizing micro-geometry of a gear pair can help in improving the stress distribution on tooth flank and reducing the sound level of the tonal noise generated during the running of the gearbox when that gear pair is engaged. This technical paper contains the study of variation in noise level in passenger cabin and contact on tooth flank with change in micro-geometry parameters (involute slope and lead slope) of a particular gear pair. Further scope of study has been discussed at the end of the paper.
2015-01-14
Technical Paper
2015-26-0234
Ramesh Pathuri, Yuvraj Patil, Prasanna Vyankatesh Nagarhalli
Abstract This paper presents a method for Mobile Air Conditioning cool down simulation of passenger car with Multi Air Zone Cabin Model. This approach allows the prediction of zone wise (head, body and foot) temperature and humidity distribution in the cabin for parameter studies for transient analysis. The complete simulation model is set up in the 1D code. The same cabin model can deal with multiple inlets into the cabin, solar radiation, and other loads on Air Conditioning (AC) system and also allows detailed definition of cabin walls, like doors, floor, roof and windows. 3D air flow pattern within the cabin has been captured by diffusion fields and mass flow field. For a given flow field, these data are generated by conducting cabin air flow analysis in 3D Computational Fluid Dynamics (CFD). The simulation was done along with AC system, consisting of evaporator, compressor, condenser, thermostatic expansion device and connecting pipe network.
2015-01-14
Technical Paper
2015-26-0210
Nilesh Daithankar, Kishor D Udawant, Nagesh Voderahobli Karanth
Abstract This paper presents a methodology for predicting thermal comfort inside Midibus cabin with an objective to modify the Heating, Ventilation and Air Conditioning (HVAC) duct design and parametric optimization in order to have improved thermal comfort of occupant. For this purpose the bus cavity is extracted from baseline CAD model including fully seated manikins with various seating positions. Solar Load has been considered in the computational model and passenger heat load is considered as per BSR/ASHRAE 55-1992R standard. CFD simulation predicted the air temperature and velocity distribution inside passenger cabin of the baseline model. The experimental measurements have been carried out as per the guidelines set in APTA-BT-RP-003-07 standard.
2015-01-14
Technical Paper
2015-26-0125
Sambhaji Keshaw Jaybhay, Sudhakara Naidu, Prasanna Nagarhalli, J Saiprasad
Abstract This paper discusses various fruitful iterations / experiments performed to reduce air flow induced noise without compromising on total air flow requirement for thermal comfort and ways to avoid heat ingress inside the bus. Also the paper discusses the devised process for noise reduction through front loading of computer aided engineering and computational fluid dynamics analysis. Air conditioning buses in light commercial vehicle (LCV) segment is growing market in India, especially for applications like staff pick-up and drop, school applications and private fleet owners. The air-conditioning system is typically mounted on bus roof top and located laterally and longitudinally at center. It is an easiest and most feasible way to package air conditioning system to cater the large passenger space (32 to 40 seats) with the conditioned air. This makes air conditioning duct design simple and commercially viable.
2015-01-14
Technical Paper
2015-26-0158
Vijesh Chinnadurai, Hima Kiran Vithal Venna, Vinod Banthia
Abstract Expanding and improving road network in India has been a catalyst for increased use of road transport in both passenger and goods sector. With improved road quality, bigger commercials vehicles have entered the market. These provide a larger cabin area and better amenities in the truck driver cabin. One of the most welcome features is berths for lying down and sleeping. In most designs though, only the functionality of the berth has been taken into consideration. Safety of the occupants of the berths in the event of panic braking or collision of the vehicle, has not been given adequate consideration. In this work, design of such berths from occupant safety point of view has been assessed. Kinematics of occupants, sleeping in different typical postures, during frontal impact, has been simulated and resulting critical injury levels have been estimated. Based on this information, different arrangements of belts in “screen” type configuration were developed.
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