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Technical Paper
2014-04-01
Prasad Rao Yerraguntla, Shashi Kulkarni, Deepak Asthana
Abstract Automotive Audio Signaling system is very vital and is controlled by local regulatory requirements. In India, usage of horn is very frequent due to highly congested traffic conditions, and is in the order of 10 to 12 times per kilometer. This results in the deterioration of the “contact”, which enables the functioning of the device. Hence the device requires premature replacement or frequent tuning, which are time consuming and results an increase in warranty costs and cost of service as well. Thus, to overcome this problem a unique and novel approach is proposed in this paper which enhances the life of the automobile horn, by implementing an additional pair of Contacts on circuit breakers, providing a parallel path for the power supply. This effort ensures that the life of the horn is increased by 5 times than the existing design. In addition, this approach completely eliminates the problems of premature failure or frequent tuning, yet without any change in the physical dimensions of the device, thus ensuring that no additional engineering efforts are required for its implementation.
Technical Paper
2014-04-01
Michael Delbaere, Didier Frachon, Gerald Masson
Abstract Many synchronous electric motors require a very accurate position sensor compatible with a sinusoidal control. The purpose of such a control is to enable an efficient and smooth operation enhancing the comfort by limiting vibrations. In some cases related to mechanical constraints, we have to deal with through-shaft design. One can quote for examples power drives for Electric or Hybrid Electric Vehicles as well as for Electric Power Steering motor. More generally, these sensors need to keep a simple and robust design and a restricted number of parts as they are submitted to high vibration levels, a wide temperature range and speeds of several krpm. In order to meet such requirements, MMT has developed a magnetic sensor principle offering a competitive alternative to the conventional inductive resolver type sensors. The basics of this solution is a through shaft angular position sensor using one or two Hall-effect probes. These Hall IC measure the angle of the magnetic field generated by a ring or a disc magnet.
Technical Paper
2014-04-01
Sameer U. Kolte, David Neihguk, Abhinav Prasad, Samir Rawte, Aditya Gondhalekar
Abstract A typical powertrain mount design process starts with performing the system calculations to determine optimum mount parameters, viz. position, orientation and stiffness values to meet the desired NVH targets. Therefore, a 6 degrees of freedom lumped parameter system of powertrain and mounts is modelled in Matlab®. The approach is to decouple the torque roll axis mode from the remaining five rigid body modes so that the response to the torque pulses is predominantly ‘oscillations about Torque Roll Axis’. This is achieved by optimizing the above mount parameters within specified constraints so that ‘Rotation about the torque roll axis’ is one of the natural modes of vibration. The tool developed here uses ‘Particle Swarm Optimization(PSO) algorithm’ because of its ease of implementation and better convergence to the solution. The algorithm is programmed in TK solver®. Further, for the given torque input, the harmonic response of the powertrain mounted on optimized mounts, is evaluated for comparison with NVH targets.
Technical Paper
2014-04-01
George Nerubenko
Abstract The results of dynamical study of new patented Torsional Vibration Damper for an engine crankshaft are presented. Design and structure of Torsional Vibration Damper is based on author's US Patent 7,438,165 having the control system with instantaneous frequencies tuner for all frequencies in running engine. Basically the tuner should be designed in three optional manners: having mechanical structure, electromechanical structure with control system and micro-channels filled by electrolyte solution. The focus of the study is on Torsional Vibration Damper equipped with micro-channels filled by electrolyte solution. Mathematical model based on the system of ordinary differential equations describing the rotation and vibration of mechanical components combined to Navier-Stokes equations reflecting the fluid flow and Poisson - Boltzmann equations applicable for electrolyte solution flow in micro-channels has been used for the analysis of the dynamic behavior of engine crankshaft system having proposed Torsional Vibration Damper.
Technical Paper
2014-04-01
Tae-il Yoo, Hanhee Park, Gubae Kang, Seongyeop Lim
Abstract Development of eco-friendly vehicles have risen in importance due to fossil fuel depletion and the strengthened globalized emission control regulatory requirements. A lot of automotive companies have already developed and launched various types of eco-friendly vehicles which include hybrid vehicles (HEVs) or electric vehicles (EVs) to reduce fuel consumption. To maximize fuel economy Hyundai-Kia Motor Company has introduced eco-friendly vehicles which have downsized or eliminated vibration damping components such as a torque converter. Comparing with Internal Combustion Engine(ICE) powered vehicles, one issue of the electric motor propulsion system with minimized vibration damping components is NVH (Noise, Vibration and Harshness). The NVH problem is caused by output torque fluctuation of the motor system, resulting in the degradation of ride comfort and drivability. Therefore, accomplishing both fuel economy and good NVH performance has become a significantly challenging task in eco-friendly vehicles.
Technical Paper
2014-04-01
Manchi Venkateswara Rao, Jos Frank, Mohit Kohli
Abstract Brake groan noise is resolved without any major change in the design of brake system and vehicle sub-system components in the development phase of a utility vehicle. The groan noise is observed during the end of the stopping of the vehicle under moderate braking. The concerned NVH issue is perceived as unacceptable noise in the passenger compartment. Groan induced vibration is subjectively felt on steering and seat frame. A typical process is established to successfully reproduce the groan which helped in precisely evaluating the effect of modifications proposed. The temperature range of the disc which has the highest probability to produce the groan noise is found out experimentally. The transfer path analysis is carried out to find the path contributions from suspension. Acoustic transfer functions from considered paths are measured with the suspension removed from vehicle. Effects of addition of mass on various locations of suspension and stiffness change of suspension bushings are studied.
Technical Paper
2014-04-01
Eric Frank, Peter Jacobsen
Abstract As the demand for Sound Quality improvements in vehicles continues to grow, robust analysis methods must be established to clearly represent end-user perception. For vehicle sounds which are tonal by nature, such as transmission or axle whine, the common practice of many vehicle manufacturers and suppliers is to subjectively rate the performance of a given part for acceptance on a scale of one to ten. The polar opposite of this is to measure data and use the peak of the fundamental or harmonic orders as an objective assessment. Both of these quantifications are problematic in that the former is purely subjective and the latter does not account for the presence of masking noise which has a profound impact on a driver's assessment of such noises. This paper presents the methodology and results of a study in which tonal noises in the presence of various level of masking noise were presented to a group of jurors in a controlled environment. Their subjective ratings were collected and correlated to noise and vibration metrics.
Technical Paper
2014-04-01
Tamer Elnady, Mats Abom, Yong Yang
Exhaust noise is a major contributor to the radiated noise level of a vehicle, especially at idle. The radiated noise level has to meet a certain criteria based on regulation and consumer demand. In many cases, the problem appears after the vehicle is manufactured and the tailpipe noise measurement is performed indicating a high noise level that needs to be reduced. This paper describes one of those cases where the radiated noise level of a certain passenger car at idle was required to be reduced by 6 dB(A). The exhaust system consists of one main muffler and one auxiliary muffler. A 1D two-port model of the exhaust system including the two mufflers was built using commercial software. This model was validated against the measurement of the two-port matrix of both mufflers. The model was then used together with tailpipe noise measurements to estimate the characteristics of the source strength and impedance. Using a 1D model of the complete system, it was possible to propose several modifications for the vehicle manufacturer to choose from.
Technical Paper
2014-04-01
Wei Yang, Wenku Shi, Chunxue Chen
Aiming at the abnormal vibration of driver seat of a passenger car in idle condition, vibration acceleration of engine, frame and seat rail was tested to identify vibration sources. Order tracking and spectrogram analysis indicated that the second order self-excitation of engine was the main cause. To solve the problem, semi-active controlled hydraulic engine mount with air spring of which characteristics could shift between a high dynamic stiffness and a low one was applied. Then the structure and principle of the mount with variable characteristics was introduced and control mode was analyzed. Dynamic characteristics were obtained by bench test. With sample mount applied, vibration of seat rail was tested again in multiple vehicle and engine working conditions. Dates showed that abnormal vibration in idle condition was extremely reduced and the mount could also meet the requirement of engine to dynamic stiffness in driving conditions.
Technical Paper
2014-04-01
Meng Huang
A 2 DOF nonlinear dynamic model of the automotive wiper system is established. Complex eigenvalues are calculated based on the complex modal theory, and the system stability as well as its dependence on wiping velocity is analyzed. Bifurcation characteristics of frictional self-excited vibration and stick-slip vibration relative to wiping velocity are studied through numerical analysis. Research of nonlinear vibration characteristics under various wiping velocities is conducted by means of phase trajectories, Poincaré map and frequency spectrum. The pervasive stick-slip vibration during wiping is confirmed, and its temporal and spatial distributions are analyzed by way of time history and contour map. Duty ratio of stick vibration and statistics of scraping residual are introduced as quantitative indexes for wiping effect evaluation. Results indicate that the negative slop of frictional-velocity characteristic is the root cause of system instability. As the wiping velocity decreases, the vibration state transforms from periodic to quasi-periodic and then to chaos in both high and low velocity ranges.
Technical Paper
2014-04-01
Cha-Sub Lim, Eunjun Han, Chahe Apelian, David Bogema
A new approach to achieve better customer perception of overall vehicle quietness is the sound balance improvement of vehicle interior sound during driving. Interior sound is classified into 3 primary sound source shares such as engine sound relative to revolution speed, tire road noise and wind noise relative to vehicle speed. Each interior sound shares are classified using the synchronous time-domain averaging method. The sound related to revolution order of engine and auxiliaries is considered as engine sound share, tire road noise and wind noise shares are extracted by multiple coherent output power analysis. Sound balance analysis focuses on improving the relative difference in interior sound share level between the 3 primary sound sources. Virtual sound simulator which is able to represent various driving conditions and able to adjust imaginary sound share is built for several vehicles in same compact segment. Objective sound evaluation targeting the North American customer is carried out using the virtual sound simulator tool in audio lab and it is verified that overall customer perception is improved by modification of sound balance between 3 primary sound shares.
Technical Paper
2014-04-01
Meng Huang
A disc-pad system is established to study impacts of surface topography on brake squeal from the perspective of statistical analysis. Firstly, surface topographies of brake disc and pad are precisely measured on the scale of micron and are statistically analyzed with a three-dimensional evaluation system. Secondly, the finite element model of brake disc and pad without surface topographies is created and verified through component free modal tests. Thereby the valid brake squeal model for complex modal analysis is built with ABAQUS. An effective method is developed to apply interface topographies to the smooth contact model, which consequently establishes sixty brake squeal models with topographies. Thirdly, impacts of surface topography on brake squeal are studied through comparison and statistical analysis of prediction results with and without topographies. The analysis manifest that topography amplitudes and evaluation index deviations of brake pad far exceed those of the disc, indicating the surface of brake pad is relatively much rougher.
Technical Paper
2014-04-01
Shuming Chen, Yawei Huang, Dengfeng Wang, Dengzhi Peng, Xuewei Song
This paper proposes a new method of predicting the sound absorption performance of polymer wool using artificial neural networks (ANN) model. Some important parameters of the proposed model have been adjusted to best fit the non-linear relationship between the input data and output data. What's more, the commonly used multiple non-linear regression model is built to compare with ANN model in this study. Measurements of the sound absorption coefficient of polymer wool based on transfer function method are also performed to determine the sound absorption performance according to GB/T18696. 2-2002 and ISO10534- 2: 1998 (E) standards. It is founded that predictions of the new model are in good agreement with the experiment results.
Technical Paper
2014-04-01
Guangqiang Wu, Shuyi Jin
During a car launch, the driving torque from driveline acts on brake disk, and may lead the pad to slip against the disk. Especially with slow brake pedal release, there is still brake torque applies on the disk, which will retard the rotation of disk, and under certain conditions, the disk and pad may stick again, so the reciprocated stick and slip can induce the noise and vibration, which can be transmitted to a passenger by both tactile and aural paths, this phenomenon is defined as brake groan. In this paper, we propose a nonlinear dynamics model of brake for bidirectional, and with 7 Degrees of Freedom (DOFs), and phase locus and Lyapunov Second Method are utilized to study the mechanism of groan. Time-frequency analysis method then is adopted to analyze the simulation results, meanwhile a test car is operated under corresponding conditions, and the test signals are sampled and then processed to acquire the features. Finally, the results of the simulation and those of the test are compared, and the mechanism of groan and its contributory factors are revealed.
Technical Paper
2014-04-01
Devadatta Mukutmoni, Robert Powell, L.A.Raghu Mutnuri
Flow generated acoustic sources are of significant import for automotive applications since perception of noise is a critical customer satisfaction issue. High temperature acoustic sources known as thermo-acoustics such as those occurring inside an exhaust system of a vehicle, an important subset of acoustic sources, is the subject of the investigation. In this article, we study a Rijke tube configuration that consists of a vertical and hollow cylindrical tube open at both ends where sound is generated by buoyancy driven flow as a result of a heated wire gauze placed in the bottom half of the tube. This configuration captures the essence of the thermo-acoustic phenomena and was investigated both numerically and experimentally and good agreement was observed between the two.
Technical Paper
2014-04-01
Shuming Chen, Dengfeng Wang
In this paper, the relationship was investigated between objective psychoacoustic parameters, A-weighted sound pressure level (SPL) and the results of the subjective evaluation by using grey relational analysis (GRA). The sounds were recorded with eight different passenger cars at four different running conditions. The sound quality indices were calculated, including loudness, sharpness, roughness, fluctuation, and A-weighted SPL. Subjective evaluation was performed by thirty subjects using rating scale method. GRA was compared with traditional correlation analysis, and the comparison shows that some hidden information which could not be found in the traditional correlation analysis was revealed. In order to know the further relationship between fluctuation and subjective evaluation, another subjective evaluation was performed by the same 30 subjects. The result demonstrates that the relationship revealed from GRA is correct. Furthermore, some measures were presented to improve the sound quality of vehicle interior noise.
Technical Paper
2014-04-01
Pragadish Nandakumar
The fuel prices are increasing every day and so are the pollution caused by vehicles using fossil fuels. Moreover, in a car with an internal combustion engine, we get on average 25% efficiency, the other 75% is wasted, mostly through friction and heat. One important loss is the dissipation of vibration energy by shock absorbers in the vehicle suspension under the excitation of road irregularity and vehicle acceleration or deceleration. In this paper we design, manufacture and test a regenerative coil-over strut that is compact, simple in design and more economical. Since our strut is a modification of an existing strut design, it would be much more feasible to implement. We tested our prototype strut using a TATA Indica car under city road conditions. The damping characteristics and output voltage of the strut were recorded and compared with a normal coil over strut. Based on the test data, it was found that the strut was able to recover about 8-10 watts of electricity at 20kmph.
Technical Paper
2014-04-01
Youichi Kamiyama
Abstract Tire cavity noise has long been one of the main road noise issues. Various ideas for devices to reduce tire cavity noise have been patented or discussed in technical reports, but many issues remain for commercialization, and at present only some tires have appeared as products. Therefore, technology was developed for mounting Helmholtz resonators on the wheels, enabling reduction of tire cavity noise without placing restrictions on the tires. The advantage of this technology is that the cost and productivity targets needed for mass production can be satisfied without impairing the tire and wheel functions. The aim of this development was to construct low-cost device technology that is well-suited to mass production and enables reduction of tire cavity noise to an inaudible sound pressure without adversely affecting dynamic product marketability such as strength and durability performance and handling performance. In order to realize that aim, the device configuration employed a structure that assembles separate thin, lightweight plastic resonators in the wheel well.
Technical Paper
2014-04-01
Gang Tang, Jinning Li, Chao Ding, Yunqing Zhang
Abstract This paper describes a simplified model to identify sprung mass using golden section method, the model treats the unsprung mass vertical acceleration as input and the sprung mass vertical acceleration as output, which can avoid the nonlinear influence of trye. Unsprung mass can be also calculated by axle load and the identified sprung mass. This study carries out road test on the vehicle ride comfort and takes a scheme that the group of 20 km/h is used to identify sprung mass and the group of 80 km/h is used to verify the identification result. The similarity of the results from the simulation and experiments performed are, for the sprung mass, 98.59%. A conclusion can be drawn that the simple method to measure the sprung mass in the suspension systems in used vehicles, such as the vehicle shown here, is useful, simple and has sufficient precision.
Technical Paper
2014-04-01
HakSon Han, ChulMin Park, JeongHoi Heo, Sang Kyu Kang
Abstract In order to achieve the proper automobile interior sound, the tailpipe noise of the exhaust system must be considered as a main contributor. This paper describes a study of the achievement of dynamic sound quality through exhaust system design. Firstly, we determined the vehicle's interior sound quality and established a target sound using a subjective assessment of 10 benchmark vehicles. The exhaust noise target is determined by means of transfer path analysis focusing on the noise source and how it's impacted by the muffler design. The exhaust system is commonly modeled as a combination of source strength and impedance. We obtained the source character by the wave decomposition method using two microphones and six loads ultimately leading to an optimized design of the inner muffler structure. Based on this study, we achieved dynamic interior sound and improved exhaust system performance.
Technical Paper
2014-04-01
Xiaobing Liu, Paul Nahra, Anna Strehlau
Abstract Engine stop/start systems are one technology being developed to meet ever tightening fuel economy regulations. Several production vehicles in the market have adopted stop/start systems with 12 volt batteries and enhanced starters. During engine autostart events (restart after autostop), the engine/vehicle vibration may be objectionable to customers. In this paper, the impact of extended range retarded intake cam phasing on first cycle combustion and vehicle vibration during engine autostart is provided. The engine intake cam phasers of a production vehicle were modified so the effective compression during autostart could be set as low as 3.5. Achieving these autostart conditions while maintaining typical cam timing positions under cold start conditions is achievable with an innovative dual park phaser. NVH measurements and engine speed traces indicate that this approach reduced vibration during engine autostart by a measurable amount. Subjective driver feedback was also positive.
Technical Paper
2014-04-01
Nicholas Oettle, David Sims-Williams, Robert Dominy
On-road, a vehicle experiences unsteady flow conditions due to turbulence in the natural wind, moving through the unsteady wakes of other road vehicles and travelling through the stationary wakes generated by roadside obstacles. Separated flow structures in the sideglass region of a vehicle are particularly sensitive to unsteadiness in the onset flow. These regions are also areas where strong aeroacoustic effects can exist, in a region close to the passengers of a vehicle. The resulting aeroacoustic response to unsteadiness can lead to fluctuations and modulation at frequencies that a passenger is particularly sensitive towards. Results presented by this paper combine on-road measurement campaigns using instrumented vehicles in a range of different wind environments and aeroacoustic wind tunnel tests. A new cabin noise simulation technique was developed to predict the time-varying wind noise in a vehicle using the cabin noise measured in the steady environment of the wind tunnel, and a record of the unsteady onset conditions on the road, considering each third-octave band individually.
Technical Paper
2014-04-01
Mohamed Senousy, Paul Larsen, Peiran Ding
Electric motors and generators produce vibrations and noise associated with many physical mechanisms. In this study, we look at the vibrations and noise produced by the transient electromagnetic forces on the stator of a permanent magnet motor. In the first stage, electromagnetic simulation is carried out to calculate the forces per tooth segment of the stator. The harmonic orders of the electromagnetic forces are then calculated using Fourier analysis, and forces are mapped to the mechanical harmonic analysis of the second stage. As a third stage, the vibrations of the structure are used to drive the boundary of acoustic domain to predict the noise. Finally, optimization studies are made over the complete system to improve the motor design and reduce noise. A simulation environment (ANSYS Workbench) is used to integrate a seamless workflow.
Technical Paper
2014-04-01
Weiguo Zhang, Rakesh Khurana, Mark Likich, Mac Lynch
Taguchi method is a technology to prevent quality problems at early stages of product development and product design. Parameter design method is an important part in Taguchi method which selects the best control factor level combination for the optimization of the robustness of product function against noise factors. The air induction system (AIS) provides clean air to the engine for combustion. The noise radiated from the inlet of the AIS can be of significant importance in reducing vehicle interior noise and tuning the interior sound quality. The porous duct has been introduced into the AIS to reduce the snorkel noise. It helps with both the system layout and isolation by reducing transmitted vibration. A CAE simulation procedure has been developed and validated to predict the snorkel noise of the porous ducted AIS. In this paper, Taguchi's parameter design method was utilized to optimize a porous duct design in an AIS to achieve the best snorkel noise performance. The virtual experiments based on an orthogonal array in the parameter design method were conducted by the developed simulation procedure and the optimized design was recommended.
Technical Paper
2014-04-01
Manivasagam Shanmugam, Raghavendra Kharatmal, Shirish Satpute
Abstract This paper describes the rapid design and development of thin walled powertrain components which act as external cover for engine subsystem assemblies. Computer Aided Engineering plays a major role in reducing the overall product development lead time. An approach by using ‘Simulation Driven Design and Development’ helps the developers to bring the necessary confidence about the components' required functionality during the design stage itself. During the design stage, typical inputs available for the development of these components are the broad dimensions obtained from the packaging considerations. The designer is required to develop the concepts targeting least noise radiation from component surfaces due to various excitations. Based on cost considerations, the designer can even opt for plastic materials instead of steel. The current paper considers two major noise radiation members namely valve cover and timing gear cover for rapid product development. A conventional modal analysis followed by harmonic response studies provides the basis for the iterations towards designing these members.
Technical Paper
2014-04-01
Kyoung-Jin Chang, Ki Woong Jeong, Dong Chul Park
Abstract This paper describes a systematic approach to the development of a luxurious driving sound. In the first step, the luxurious sound is conceptualized through jury test, factor analysis and regression analysis. From the results, the main factors and the correlation equation for the luxurious sound are extracted. Also, customer's preference for the luxurious sound is investigated from the customer clinic. In the second step, three core axes and the detailed indices for luxurious sound are defined and quantified. These core axes are a dynamic sound character, a sound balance and a sound harmony. These core axes are also composed of detailed indices and quantified by guide lines. In the third step, each contribution of the sub-systems for sound quality is identified and the target values and methods for implementing the luxurious sound are suggested. In this process, noise path analysis and the customer's preference in each region are considered. Finally, the sound is developed by intake, exhaust and ECU tuning which have dominant contributions for the sound quality and verified with respect to each sales region.
Technical Paper
2014-04-01
Kwang-Ho Oh, Won Hee Han, Jun-Ho Jang, Yong-Choo Tho, Hak Hyun Kim
Abstract Light weighting is a critical objective in the automotive industry to improve fuel efficiency. But when redesigning parts for light weight, by changing from metal to plastic, the resulting design gives NVH issues due to differences in part mass and material stiffness. Many parts were not converted from metal to plastic because of NVH issues that could not be solved. Many engine parts such as cylinder head cover, air intake manifold, oil pan and etc. previously made of metal have since long been replaced with plastic. But timing chain cover has not been replaced because of the aforementioned issue. Sealing performance due to the dynamic characteristics of the application is another challenging factor. In this paper, the key aspects of the plastic timing chain cover as well as its advantage are presented.
Technical Paper
2014-04-01
Pablo Ballesteros, Xinyu Shu, Christian Bohn
In this paper, a control approach for the active reduction of engine-induced vibrations in automotive vehicles is presented. As a controller, a discrete-time multiple input multiple output (MIMO) disturbance-observer-based state-feedback controller is designed using linear parameter-varying (LPV) gain-scheduling techniques. The use of LPV control design techniques has the advantage that the stability of the overall system is guaranteed even when the gain-scheduling parameters are changing. The control approach is validated experimentally with an active vibration control system installed in a Golf VI Variant. Two inertia-mass actuators (shakers) and two accelerometers are attached to the engine mounts. Nine frequency components are targeted in the reduction and excellent results are achieved in vehicle driving tests for constant and time-varying engine speeds.
Technical Paper
2014-04-01
Julie Blumreiter, Chris Edwards
Abstract There is significant motivation to extend the operating range of naturally aspirated HCCI combustion to high load (8-12 bar IMEP) to attain a combustion strategy with the efficiency benefits of HCCI but without the lost power density of a lean or highly diluted charge. Currently, the high-load limit of HCCI combustion is imposed by a phenomenon commonly known as ringing. Ringing results when the kinetically-driven autoignited combustion process proceeds in such a way as to form strong pressure waves which reverberate in the engine. Inhomogeneities and gradients in mixture reactivity lead certain regions to react ahead of others, and as a result, coupling can occur between a pressure wave and the reaction front. This paper seeks first to sort several related but distinct issues that impose the high load limit: ringing, engine damage, peak in-cylinder pressure, peak rate of pressure rise, and engine noise. The fundamental gasdynamics underlying the upper load limit for premixed, autoignited engines are explored and elucidated with a quasi-1D reacting compressible flow model.
Technical Paper
2014-04-01
Zhengfei Tang, Yongfu Chen, Jian Zeng, Yu Yang, Yunqing Zhang
NVH quality is one of the most important criteria by which people judge the design of a vehicle. The Powertrain Mounting System (PMS), which can reduce the vibration from engine to vehicle cab as well as the inside noise, has attained significant attention. Much research has been done on the isolation method for three- and four-point mounting. But the six-point mounting system, which is usually equipped in commercial vehicle, is seldom studied and should be paid more attention. In this paper, the support rod installed on the upside of the transmission case is considered as a flexible body. Thus a rigid-flexible coupling model of PMS is established and the necessity of the established model is analyzed by comparing the simulation results of the new model and those of the conventional model. Based on the traditional theory of energy decoupling and reasonable allocation of the natural frequencies, Adams and MATLAB are integrated into the optimization software iSIGHT to optimize the six-point PMS.
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