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Viewing 61 to 90 of 15996
2017-08-25
Journal Article
2017-01-9381
Oliver M. Smith, Nga Nguyen, Ewan Delbridge, James Burrington, Binbin Guo, Jason Hanthorn, Yanshi Zhang
Abstract Increasing pressure to deliver vehicle fuel efficiency without compromising engine durability places significant demands on engine lubricants. The antiwear capability of the formulation is extremely important as wear on engine parts can lead to engine inefficiency. The rapidly advancing and diversifying array of engine architectures creates ever more arduous conditions under which lubricant additives must perform. The evolution of engine design brings with it the propensity for a variety of wear mechanisms to occur. This paper reports research conducted to rapidly collect key information from which to begin to conceive the design of better screening technologies. An exploration of wear mechanisms using simple bench-top experiments was conducted using a variety of lubricants. A lab based oil-aging technique was used to attempt to create an oil sample with wear properties mimiking those of real engine drains.
2017-08-25
Journal Article
2017-01-9382
Oliver M. Smith, Nga Nguyen, Ewan Delbridge, James Burrington, Binbin Guo, Jason Hanthorn, Yanshi Zhang
Abstract The global commitment to reduce CO2 emissions drives the automotive industry to create ever more advanced chemical and engineering systems. Better vehicle fuel efficiency is demanded which forces the rapid evolution of the internal combustion engine and its system components. Advancing engine and emission system technology places increasingly complex demands on the lubricant. Additive system development is required to formulate products capable of surpassing these demands and enabling further reductions in greenhouse gas emissions. This paper reports a novel method of generating fundamental structure-performance knowledge with real-world meaning. Traditional antiwear molecule performance mechanisms are explored and compared with the next generation of surface active additive system (SAAS) formulated with only Nitrogen, Oxygen, Carbon and Hydrogen (NOCH).
2017-08-09
Tech Insights
TI-0001
As the aerospace industry continues on its quest for ever-increased efficiency, so goes the quest for ever-more composite content on aircraft. And with it, more opportunities to repair it. Typical composite panel fiber reinforcements are carbon, aramid, and fiberglass. The machining techniques for these typical composite materials are similar, but minor differences exist, such as the style of cutting tool or drill bit. Automated drilling methods that may be used during original manufacture are rarely used in typical composite repair situations.
2017-08-01
Journal Article
2017-01-9682
Mohsen Rahmani, Kamran Behdinan
Abstract Widely used in automotive industry, lightweight metallic structures are a key contributor to fuel efficiency and reduced emissions of vehicles. Lightweight structures are traditionally designed through employing the material distribution techniques sequentially. This approach often leads to non-optimal designs due to constricting the design space in each step of the design procedure. The current study presents a novel Multidisciplinary Design Optimization (MDO) framework developed to address this issue. Topology, topography, and gauge optimization techniques are employed in the development of design modules and Particle Swarm Optimization (PSO) algorithm is linked to the MDO framework to ensure efficient searching in large design spaces often encountered in automotive applications. The developed framework is then further tailored to the design of an automotive Cross-Car Beam (CCB) assembly.
2017-07-24
Technical Paper
2017-01-5003
Igor V. Gritsuk, Valery Aleksandrov, Sergii Panchenko, Artur Kagramanian, Oksana Sobol, Aleksandr Sobolev, Roman Varbanets
Abstract Thermal control of a vehicle engine operation is a key aspect of the development of a vehicle warming-up systems. The use of heat accumulators and phase transition heat-accumulating materials is perspective. The given article describes the ways of improving thermal properties of phase transition heat-accumulating materials in the processes of their designing, the efficient ways of heat transfer from phase transition heat-accumulating materials to heat carrying agent of heat accumulators and then to vehicles. To create reliable phase transition heat-accumulating materials, different ways of their realization are suggested. One of them is the construction of the corresponding phase diagrams to determine an optimal composition of phase transition heat-accumulating materials with higher thermal properties to operate in a given temperature range.
2017-07-10
Technical Paper
2017-28-1925
Asif Basha Shaik Mohammad, Ravindran Vijayakumar, Nageshwar Rao Panduranga
Abstract The automotive market has seen a steady increase in customer demands for quiet and more comfortable tractors. High noise at Operator Ear Level (OEL) of tractor is the major cause of fatigue to the operator. With growing competition, and upcoming legislative requirement there is ominous need for the agricultural tractor manufacturers to control noise levels. The objective of this study is noise reduction on agricultural tractor by stiffening sheet metal components. The design and analysis plays a major role for determining the root cause for the problem. Once the problem and its root cause were well defined, the solution for addressing the problem would be made clear. The engine excitation frequency and Sheet metal Components such as fender and platform natural frequency were coming closer and are leading to resonance.
2017-07-10
Technical Paper
2017-28-1939
Maruti Patil, Penchaliah Ramkumar, Shankar Krishnapillai
Abstract Minimum weight and high-efficiency gearboxes with the maximum service life are the prime necessity of today’s high-performance power transmission systems such as automotive and aerospace. Therefore, the problem to optimize the gearboxes is subjected to a considerable amount of interest. To accomplish these objectives, in this paper, two generalized objective functions for two stage spur-gearbox are formulated; first objective function aims to minimize the volume of gearbox material, while the second aims to maximize the power transmitted by the gearbox. For the optimization purpose, regular mechanical and critical tribological constraints (scuffing and wear) are considered. These objective functions are optimized to obtain a Pareto front for the two-stage gearbox using a specially formulated discrete version of non-dominated sorting genetic algorithm (NSGA-II) code written MATLAB. Two cases are considered, in the first with the regular mechanical constraints.
2017-07-10
Technical Paper
2017-28-1954
Premkumarr Santhanamm, K. Sreejith, Avinash Anandan
A local and global environmental concern regarding automotive emissions has led to optimize the design and development of Power train systems for IC engines. Blow-by and Engine oil consumption is an important source of hydrocarbon and particulate emissions in modern IC engines. Great efforts have been made by automotive manufacturers to minimize the impact of oil consumption and blow-by on in-cylinder engine emissions. This paper describes a case study of how simulation played a supportive role in improving piston ringpak assembly. The engine taken up for study is a six cylinder, turbocharged, water cooled diesel engine with a peak firing pressure of 140 bar and developing a power output of 227 KW at 1500 rpm. This paper reveals the influence of stepped land, top groove angle, ring face profile, twist features with regard to tweaking of Blow-by & LOC. Relevant design inputs of engine parameters were provided by the customer to firm up the boundary conditions.
2017-07-10
Technical Paper
2017-28-1964
Rajaganesh Ramamoorthy, T. Venkatesan, R. Rajendran
Abstract Machining of materials has received significant consideration due to the increasing use of machining processes in various industrial applications. In machining, the heat generated in the cutting zone during machining is critical in deciding the work piece quality. Lubricants are widely used to reduce the heat generation. Their usage poses threat to environment and health hazards. Hence, there is a need to identify eco-friendly and user-friendly alternatives to conventional cutting fluids. Modern tribology has facilitated the use of solid lubricants such as graphite, calcium fluoride, molybdenum disulphide, and boric acid as an alternative to cutting fluids in machining. Solid lubricant assisted machining is an environmental friendly clean technology for improving the surface quality of the machined work piece.
2017-07-10
Technical Paper
2017-28-1962
Pervaz Ahmed Mouda, H Siddhi Jailani
Abstract Cryogenic treatment is an ultra low temperature treatment technique. Effect of cryogenic treatment on properties of ferrous materials and alloys is well understood. Due to which, cryogenic treated materials are being used in various applications. One among them is Electro-Discharge Machining (EDM). In EDM, the replica of electrode is obtained on the work piece, during the process tool also worn out to certain extent. In order to reduce the tool wear rate cryogenic treatment can be applied to the tool material. In this paper, the effect of cryogenic treatment on electrode wear rate of electro-discharge machining for varied pulse ON time (EDM) was studied. The cryogenic treatment was applied to the copper electrode and the microstructure analysis was carried out using optical microscope. EDM experiment was conducted using untreated and cryogenic treated copper as electrode and High Speed Steel (HSS) as work piece. Electrical resistivity was also measured.
2017-07-10
Technical Paper
2017-28-1975
ANIL P M, K Nantha Gopal, B. Ashok
Abstract The present research deals with study of pongamia oil methyl ester as a lubricant by blending with anti-wear additive ZDDP. The experimental work carried in this work aims to investigates the friction and wear characteristics by blending zinc diakyldithio phosphates (ZDDP) with pongamia oil methyl ester as lubricant under various loading conditions and temperatures. The coefficient of friction and wear scar depth were determined using pongamia biodiesel blended with 0.3%, 0.6% and 1 % ZDDP by concentration through high frequency reciprocating wear testing machine for 2 h duration. The reciprocating wear tests were performed on an engine liner-piston ring contact under the loads of 40 N, 60 N and 80 N for 2 h duration at temperatures of 100°C, 125°C 150° C with 10 Hz oscillation frequency. The addition of ZDDP with pongamia biodiesel showed marginal reduction in friction coefficient and wear scar depth under all loads and temperatures.
2017-07-10
Technical Paper
2017-28-1969
Senthil Ram Nagapillai Durairaj, Thulasirajan Ganesan, Praveen Chakrapani Rao
Abstract Magnesium alloy current being used for automotive sector and are being significantly used for manufacturing engine block as offering higher power to weight ratio to the vehicle. In this context, the magnesium alloy has been used in the replacement of aluminium alloy for the starter housing which in turn increase the power to weight ratio of the motor. Considering the operation condition of starter motor in the engine of the vehicles, the starter motor is being exposed to the harsh environment, where its system is being tested for Noise, Vibration and Harshness. In this paper, the magnesium alloy housing is used to study the vibration and noise developed in the starter motor and the same is compared with the noise and vibration of the motor when it being used with Aluminium alloy Housing. First, the vibration study is carried out for the housing part alone to capture the resonant frequency of the both housing alloy say, Aluminium and Magnesium.
2017-07-10
Technical Paper
2017-28-1967
Senthil Ram Nagapillai Durairaj, Thulasirajan Ganesan, Praveen Chakrapani Rao
Abstract Global Automotive Industry is mandated with the task of emission reduction and mileage improvements. One of the key areas being looked at from mileage standpoint is light weighting. While Aluminum body is replacing Steel is many vehicular applications, in Starter Motor Aluminum is the key component. Therefore, any attempt at light weighting must consider Aluminum. A Starter motor fits directly on to the engine. Aluminum being the housing material provides structural stability. It also performs the role of heat dissipation being a good thermal conductor and source of electrical ground path. Aluminum constitutes 20 - 25% of Starter motor weight. Any significant weight reduction cannot be achieved unless we look at the components made of Aluminum, namely die cast Housing and End plate. The alternatives considered in this study include engineered plastics, magnesium alloy and composites.
2017-07-10
Technical Paper
2017-28-1973
Sakthivel Balasubramaniyan, Sridhar Ramachandran, Srinivasan Bashyam, Suresh Kumar
Abstract Solenoids are type of inductive actuators extensively used in mobility industries as flow control valves. Now a day, the conventional mechanical actuators are replaced by solenoids, because the solenoids have high precision control and faster response within a controlled magnetic field. Solenoids are classified into two types based on the mode of operation. Solenoid is operated either in ON/OFF mode for switching applications or in Pulse Width Modulation (PWM) for high frequency applications. A solenoid consists of two critical parts, one is the reciprocating plunger and another is the static valve case. During higher number of repeated operations, the solenoid plunger hits the valve case and induces wear on the seating surface. The solenoids are also exposed to the corrosive environment in some applications.
2017-07-10
Technical Paper
2017-28-1988
G Ramanjaneyulu, R Rajendran
Abstract POM/Graphite and POM/MoS2 composites were prepared using twin screw extruder for 2 and 6% compositions of fillers. The samples for impact test were prepared by injection moulding machine. The samples were studied for impact strength and wear loss. The wear test of the samples was carried out using pin on disc wear testing machine at various loads. Impact test of the samples was carried out by impact testing machine. The wear of the POM/MoS2 composites decreased compared to POM/Graphite composites. The impact results revealed that significant improvement in the impact strength for graphite and MoS2 fillers compared to pure POM. The microstructural study was conducted for wear samples to know the wear behavior of POM composites.
2017-07-10
Technical Paper
2017-28-1986
Dinesh Paulraj, S.S.M Abdul Majeed, R Rajendran
Abstract In this study, the TiO2 nano particles are incorporated with A356 aluminium to form a Metal Matrix Composite (MMC) to be utilized in aerospace, marine, military and automotive applications. Stir casting method was used for producing the metal matrix composites. A356 aluminium was reinforced with various weight percentage (wt%) of TiO2 under 10 minutes holding time and 450 rpm stirring speed. Mechanical properties such as tensile strength and hardness of the Metal Matrix Composite were tested. Using Scanning electron microscope the surface morphology and composition of the manufactured specimens were studied. Energy dispersive spectroscopic analysis was carried out to study the elemental composition of the MMC. The mechanical tests reveal that there is a significant enhancement in the properties of the composites with 1.5 wt% of TiO2.
2017-07-10
Technical Paper
2017-28-1984
Naveed Hussain
Abstract Importance of fibers as reinforcements in metal matrices has long been recognized. It is only because of this realization that many industries like aerospace and to some extent the automobile industry relies entirely on advanced composite materials for their conflicting demands of high performance and lightweight materials. However most of the work in these areas has been limited or confined to patents created by the defense and automotive sectors. The efforts to commercialize these materials have been restricted due to high cost of the reinforcements and the manufacturing processes used. In this work an attempt has been made to infiltrate the Carbon fibers by imparting Nickel and Salt based coatings to fiber surfaces with commercial purity aluminum and A356 alloy. Infiltration has been performed in ambient atmosphere and also under vacuum. The carbon fibers have been successfully infiltrated with K2ZrF6 salt coatings and were hot pressed to required shapes.
2017-07-10
Technical Paper
2017-28-1985
Hemasunder Banka, Radhika Muluka, Vikram Reddy
Abstract Conventional materials like steel, brass, aluminum etc will fail without any indication, cracks initiation, propagation, will takes place with a short span. Now-a-days to overcome these problem, conventional materials are replaced by hybrid composite material. Not only have this conventional material failed to meet the requirement of high technology applications, like space applications and marine applications and structural applications in order to meet the above requirements new materials are being searched. Hybrid composites materials found to the best alternative with its unique capacity of designing the materials to give required properties and light weight. This paper aims to preparing hybrid composite using artificial fibers. Epoxy as resin and glass fiber as fiber for artificial hybrid composite to make a laminate for preparing leaf spring.
2017-07-10
Technical Paper
2017-28-1983
J Ronald Aseer, P Baskara Sethupathi, J. Chandradass, Renold Elsen
Abstract The utilization of unconventional machining methods such as electron beam machining, electrical discharge machinating, etc., have been increased in the manufacturing industry to create holes on the materials. In this paper, twist drill was used for drilling of Bahunia racemosa (BR)/ glass fiber composites and then the measurement of hole diameter error was analysed. The main objective was to establish a correlation between feed rate, cutting speed and drill tool with the induced hole diameter error in a composites. The drilling process was performed under various cutting speed, feed rates and different drilling tools with a point angle of 118°. A Coordinate measuring machine was used to examine the hole diameter error of drilling hole. Taguchi L9 (33) orthogonal array was used to determine the optimum levels of the parameters and analyze the effect of drilling parameters on hole diameter error.
2017-07-10
Technical Paper
2017-28-1977
M Malathi, J Herbert Mabel, R. Rajendran, N Gowrishankar
Abstract Piston rings are used to seal the cavity formed between the piston and the cylinder in order to allow the engine to operate efficiently. The piston rings wear out due to constant rubbing action with cylinder wall and also have to withstand high temperature. This has lead to the development of new piston ring coatings with good wear properties under increasingly challenging running conditions. To improve the wear resistance of the piston rings several coating techniques are employed. One such technique is Ni-P composite coating which is widely used in the automotive industry. Reinforcement of ceramic particles enhances the tribological and mechanical properties of the coating. The base material of the piston ring used in this study is hardened carbon steel. The main objective is to develop an optimum Ni-P composite coating on piston ring to improve wear and friction resistance.
2017-07-10
Technical Paper
2017-28-1987
Vigneshwaran K, Palanivendhan Murugadoss, K Gokul
Abstract The main objective is to Extraction of cellulose fibers using mechanical ball milling process and chemical treatment methods. The fibers are incorporated with an epoxy matrix to make composite plates. Mechanical properties such as tensile strength, flexural strength, and impact energy are evaluated. Ball milling is the mechanical extraction method of producing nano size powder. The increase in milling process results in the chance of occurring nanofibers. The ball milling process is carried out without any chemical treatment process. In chemical treatment methods, three different kinds of treatment are performed namely sodium hypochlorite, sulphuric acid and acetic acid. Using hand layup methods these fibers are incorporated into the epoxy matrix to fabricate composite plates. In my study nanosized fiber is not obtained, only 28 micron fibers are converted into 3-4 microns.
2017-07-10
Technical Paper
2017-28-1972
ANIL P M, Cd Naiju
Abstract Direct Metal Deposition (DMD) is a rapid prototyping technique used to fabricate and repair metallic prototypes. It can be used in the production of complex geometries and unique parts. In functional automotive applications wear characteristics hold key importance. In the present study, an analysis on the influence of various parameters (coating thickness, load and temperature) on the wear characteristics of Direct Metal Deposited (DMD) Inconel 625 coating has been carried out using a Design of Experiments (DOE). ANOVA calculations were performed to find out which of these parameters showed significant influence on the wear properties. It was found that load was the most significant parameter influencing the wear characteristics .Similarly load was found to be most influencing parameter for co efficient of friction. The trend was found to follow when verified at 30 second, 3 minutes, 60 minutes and 120 minutes.
2017-07-10
Technical Paper
2017-28-1978
Stanley M Jerome, Senthilkumar Sundararaj
Abstract The process of building the engine and its subsequent systems involves usage of metals & its compounds. The current technique is in which the fuel is burned in a combustion chamber wherein the actual combustion progression and its subsequent gases are surrounded by metallic compounds. The part of the heat energy generated in the system is forced to be removed by means of cooling to protect the structural integrity of the engine; nearly 30% of the energy is lost due to cooling. However limitation in structural behavior of metallic materials and limited resource for the production of metals and alloys with superior high temperature structural causes the search for new alternate materials like ceramics, organic synthetic plastic, etc. Thermal Barrier Coating is an attractive and promising method in providing thermal insulation for the engine components due to its good thermo-mechanical properties.
2017-07-10
Technical Paper
2017-28-1981
Sakthinathan Ganapathy, Anand Kumar Appancheal, Raja Velusamy
Abstract Heat energy produced in the combustion chamber of an IC engine cannot be completely converted into useful work due to heat transfer losses. This leads to a fall in the performance of the engine. To overcome this, pistons have been coated with different materials like molybdenum disulphide, chromium nitrides and other materials. These thermal barrier coatings have improved the performance of the engine by preventing heat loss. In this experiment, the performance and emission characteristics of a tungsten carbide coated piston was investigated. WC was coated on the piston surface by EB-PVD Process. The WC coated piston was tested in an MK20 engine using an eddy current dynamometer. The performance of uncoated and WC coated pistons were compared and analyzed. An increase in combustion chamber temperature was obtained while using WC coated piston, which was observed by increased exhaust gas temperature.
2017-06-29
Journal Article
2017-01-9453
Tobias Hoernig
Abstract Within the scope of today’s product development in automotive engineering, the aim is to produce lighter and solid parts with higher capabilities. On the one hand lightweight materials such as aluminum or magnesium are used, but on the other hand, increased stresses on these components cause higher bolt forces in joining technology. Therefore screws with very high strength rise in importance. At the same time, users need reliable and effective design methods to develop new products at reasonable cost in short time. The bolted joints require a special structural design of the thread engagement in low-strength components. Hence an extension of existing dimensioning of the thread engagement for modern requirements is necessary. In the context of this contribution, this will be addressed in two ways: on one hand extreme situations (low strength nut components and high-strength fasteners) are considered.
2017-06-26
White Paper
WP-0001
NASA has embarked on an ambitious program to integrate additive manufacturing techniques and to develop processes for the microgravity environment. The most recent example of this program is the successful launch and deployment of the first 3D printer on the International Space Station. In this one-year effort, students were required to meet a series of milestones to design, manufacture, and test their ideas in close cooperation with members of the NASA Exploration Augmentation Module (EAM) concept team.The participants in this project were tasked with thinking of new solutions using AM that would simultaneously be recyclable with minimal loss in mechanical properties but also have the capacity for high mechanical properties. Working in interdisciplinary teams, the participant teams investigated the use of recycled materials, characterization, testing, modeling, and tool development.
2017-06-05
Technical Paper
2017-01-1880
Guojian Zhou, Xiujie Tian, Keda Zhu, Wei Huang, Richard E. Wentzel, Melvyn J. Care, Kaixuan Mao, Jiu Hui Wu
Abstract A flexible rebound-type acoustic metamaterial with high sound transmission loss (STL) at low frequency is proposed, which is composed of a flexible, light-weight membrane material and a sheet material - Ethylene Vinyl Acetate Copolymer (EVA) with uneven distributed circular holes. STL was analyzed by using both computer aided engineering (CAE) calculations and experimental verifications, which depict good results in the consistency between each other. An obvious sound insulation peak exists in the low frequency band, and the STL peak mechanism is the rebound-effect of the membrane surface, which is proved through finite element analysis (FEA) under single frequency excitation. Then the variation of the STL peak is studied by changing the structure parameters and material parameters of the metamaterial, providing a method to design the metamaterial with high sound insulation in a specified frequency range.
2017-06-05
Technical Paper
2017-01-1878
Kevin Verdiere, Raymond Panneton, Noureddine Atalla, Saïd Elkoun
Abstract A poroelastic characterization of open-cell porous materials using an impedance tube is proposed in this paper. Commonly, porous materials are modeled using Biot’s theory. However, this theory requires several parameters which can be difficult to obtain by different methods (direct, indirect or inverse measurements). The proposed method retrieves all the Biot’s parameters with one absorption measurement in an impedance tube for isotropic poroelastic materials following the Johnson-Champoux-Allard’s model (for the fluid phase). The sample is a cylinder bonded to the rigid termination of the tube with a diameter smaller than the tube’s one. In that case, a lateral air gap is voluntary induced to prevent lateral clamping. Using this setup, the absorption curve exhibits a characteristic elastic resonance (quarter wavelength resonance) and the repeatability is ensured by controlling boundary and mounting conditions.
2017-06-05
Technical Paper
2017-01-1886
Siwen Zhang, Jian Pang, Jun Zhang, Zhuangzhuang Ma, Xiaoxuan Zhang, Congguang Liu, Lihui Deng
Abstract A subjective evaluation method for the air-borne sound insulation of vehicle body in reverberation room is developed and the correlation between the subjective preference and objective noise reduction level (NRL) is investigated in this paper. The stationary vehicle's interior noise is recorded by using a digital artificial head under a given white noise excitation in the reverberation room, which demonstrates more credible than those in traditional road test methods. The recorded noises of six different vehicles are replayed and evaluated subjectively by 22 appraisers in a sound quality room. The paired comparison scoring method is employed and the check and statistic methods for the subjective scores are introduced. The subjective preference is introduced and calculated by the statistics and normalization of the effective scores, which can indicate an overall preference ranking of all the six vehicles numerically.
2017-06-05
Technical Paper
2017-01-1884
Ruimeng Wu, David W. Herrin
Abstract Sound absorbing materials are commonly compressed when installed in passenger compartments or underhood applications altering the sound absorption performance of the material. However, most prior work has focused on uncompressed materials and only a few models based on poroelastic properties are available for compressed materials. Empirical models based on flow resistivity are commonly used to characterize the complex wavenumber and characteristic impedance of uncompressed sound absorbing materials from which the sound absorption can be determined. In this work, the sound absorption is measured for both uncompressed and compressed samples of fiber and foam, and the flow resistivity is curve fit using an appropriate empirical model. Following this, the flow resistivity of the material is determined as a function of the compression ratio.
Viewing 61 to 90 of 15996