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Viewing 8941 to 8970 of 9009
1935-01-01
Technical Paper
350038
J. H. Ballard, N. A. Moore
1935-01-01
Technical Paper
350036
Arthur W. Bull
1934-01-01
Technical Paper
340079
Joseph Geschelin
BECAUSE of the wide interest in external broaching as a primary production process in automotive plants, the Production Activity of the Society asked for an investigation of the present status of the art so that production executives in general may have a better understanding of the possibilities of the method. For many reasons the entire approach in this paper is based upon the evidence offered by a large and representative group of applications in actual operation in various plants scattered throughout the industry. On this basis, Mr. Geschelin says, this survey of the potentialities of external broaching should be unprejudiced and free of generalities. Moreover, the conclusions drawn are based, more or less, upon demonstrated performance.
1934-01-01
Technical Paper
340114
E. S. Chapman
ACTUAL production experiences with several types of surface-broaching machines are cited by Mr. Chapman, who states that the shape of the piece, the number and the location of the surfaces to be machined and the required hourly production all affect the selection of the most suitable type of equipment. The parts chosen by Mr. Chapman for citation are: A steel yoke, a front-wheel control-arm, a steering knuckle, a steering-gear cross-shaft, a free-wheeling cam, a small malleable cast housing and another small part that presented an unusual problem. In each case cited, Mr. Chapman considers the part under the headings: Material, description, condition, operation, limits and stock removed. Regarding the production equipment, the headings are: Machine, fixture, broach, operation, production, and broach cost.
1933-01-01
Technical Paper
330061
C. E. Bleicher
1932-01-01
Technical Paper
320041
Joseph W. Meadowcroft, James J. Paugh
ALL-STEEL welded bodies for passenger-cars have many advantages over composite bodies, among them being fewer parts, doors of only two pieces, no visible outside seams, lower tops for the same headroom, less roof weight, lower center of gravity, greater safety, increased visibility, permanent quiet, economical upkeep and perfect outside lines. Wood and steel react so differently to stress that neither adds much to the strength of the other in a composite structure. Steel alone, welded into a unit structure, is lighter and less bulky. The entire side of the body is stamped from a single sheet, with the openings die formed to reenforce it. Chassis frame and body follow the same lines, so that they reenforce each other and body sills can be omitted. This plan saves 2 in. in height, as compared with some other bodies.
1932-01-01
Technical Paper
320037
G. D. Welty
ACHIEVEMENTS of the last ten years in increasing the power-weight ratio of aircraft engines are stated and contributing factors are analyzed. Aluminum alloys have replaced cast iron and steel for certain parts, not entirely because of their lower weight but because of a combination of properties which better fit them for the task. Similar considerations must govern the replacement of aluminum-base alloys by those of magnesium. The most promising immediate field for the magnesium alloys is said to lie in applications wherein strength and lightness are the main considerations and high-temperature properties are of secondary importance. Properties of magnesium castings and forgings are compared with those of castings and forgings of the aluminum alloys. Features of design are discussed which should receive special attention when changing a part from aluminum to magnesium. Machining practices for magnesium are covered in some detail.
1932-01-01
Technical Paper
320031
John H. Friedman
STANDARDS of accuracy in forging are subject to constant revision. Accuracy depends on the equipment used, and the limit of forging accuracy was thought to have been reached because of the structural limitations in machines of existing types. However, the development of a new type of pressure machine has again caused a revision of our ideas of the accuracy attainable. Finish forging on this machine can be done on the heat remaining from forging or annealing, at a temperature below that at which scale is formed. Cold coining is also done with this machine with a high degree of accuracy and uniformity. What may be referred to as pressure machining of forgings eliminates roughing cuts, reduces the number of handlings and, in some cases, entirely eliminates further machining. Other economies resulting from uniformity are the facility with which work fits into chucks, jigs and hoppers and the uniformity in weight of parts such as connecting-rods.
1929-01-01
Technical Paper
290072
N. H. PREBLE
CONVEYORS and handling systems often are planned and installed after a building is erected. The Pontiac plant, described in this paper, is an exception because it was designed without limitations as to space and for a definite production program. With the aid of photographs and floor plans on which the positions from which the photographs were taken are indicated, the complete production line of the plant is shown in detail. The order of assembly and the points at which various units are applied to the chassis are shown; also the locations of the storage spaces for many of the parts and the provisions for transporting them to the assembly line. Among the striking features of the chassis-assembly line is a hump, midway of the length of the building, which raises the chassis to the mezzanine level to allow passage underneath.
1929-01-01
Technical Paper
290064
E. H. DIX
ALUMINUM and magnesium, being the lightest commercial metals and therefore the most suitable for aircraft construction, are discussed in their pure and alloyed states. Physical properties of the pure metals and their alloys are given and the effects of adding small quantities of alloying elements are shown. Heat-treating as a means of increasing the strength per unit weight of the alloys is discussed at length, together with the effects of natural aging and artificial aging at elevated temperatures and of quenching in hot and in cold water after heat-treating. The several types of corrosion are considered and resistance to corrosion of the metals and their various alloys are discussed. Protection afforded to aluminum alloy by a surface coating of pure aluminum is described, and other methods are mentioned.
1929-01-01
Technical Paper
290080
R. A. C. HENRY
AFTER defining the meaning of store-door delivery and outlining its history in Canada, the author reviews in detail the functions of the cartage agent and the railroad company under that system, and gives an idea of the territory and population served. Operation of Canadian store-door delivery is fully described, both as to the terminal facilities and the methods of handling, recording and checking outbound and inbound freight shipments. The author shows that in eastern Canada more than 97 per cent of the carted inbound tonnage is delivered to consignees by the end of the day following its receipt at the railroad sheds. Cartage tariffs used in Canadian store-door delivery are given and the legal situation involved in the operation of cartage service by railroads is outlined.
1929-01-01
Technical Paper
290069
FAIRFIELD E. RAYMOND
PRODUCTION of parts in lots, rather than continuously, may sound like a throwback in the automotive industry, but analysis shows that forgings, stampings, body parts and hardware, replacement parts and other parts are made in lots even in large-production manufacturing organizations. Formulas presented by Professor Raymond determine the size of lot that can be manufactured most economically, and show when the change should be made to continuous production. Consideration is given even to such factors as cost of the space for finished stores and return on the investment in finished parts. The lots indicated are not absolute quantities but are designated in the form of economic ranges that are practicable until there is a marked change in sales or other conditions. The formulas can also be applied to help determine the type of handling equipment that will be most economical to use.
1929-01-01
Technical Paper
290071
ZAY JEFFRIES
1928-01-01
Technical Paper
280062
CHARLES H. LOGUE, R. B. FEHR
BY means of the gear-correcting process described, spur and helical gears are corrected to give a high degree of uniformity in spacing and profile so that the gears become practically interchangeable. They acquire a “crown face” which enables them to run with unusual quietness under practical conditions. This is essentially an inspection-correction process, as it automatically finds and eliminates the errors. The lap is the important item in the process. It is of chilled cast-iron, gray cast-iron, or type metal, and is made by casting in a mold around a steel chill cut to approximate the gear to be corrected but has a face-width several times that of the gear. The lap, when completed, looks like a wide-faced internal gear.
1928-01-01
Technical Paper
280026
C. E. WILSON
1927-01-01
Technical Paper
270054
L. A. BECKER
1927-01-01
Technical Paper
270062
Lee M. Beatty
REMARKABLE performance of the Wright Whirlwind J-5 engine in the transatlantic and transpacific flights of Lindbergh, Chamberlin, Byrd, Maitland, Smith, Goebel, Jensen and Brock in the summer just closed makes this paper of great timely interest. Methods of manufacture and testing that result in a degree of perfection which enables an engine to function continuously at high speed at almost full load for 40 hr. without the failure of a single part even momentarily must be of prime importance to all internal-combustion-engine production-engineers who hold reliability as an ideal. Extraordinary vigilance at every stage of production of every part is revealed by a reading of the paper to be the major factor contributing to success of the engine. Repeated tests and inspections are made of parts in process and of the engine after it is assembled.
1926-01-01
Technical Paper
260058
O. C. KAVLE
The importance of analyzing operations to be performed on a given production job; determining how it can be done best, most quickly and most economically; and adapting standard machines or designing and building special machines for doing the work does not seem to be generally appreciated. Such preliminary work often results in large savings of time in production work, of floor space occupied by the machinery, of scrap losses, and usually in improvement of the quality of the work performed. If it is necessary to develop a new machine for a given purpose the savings effected will often pay for the machine in the first year of its use. The customer should pay all the cost of this development work because very often the special machine is suitable for use by only one customer and on only one production piece and the machine-tool designer and builder cannot recover any losses by building and selling duplicate machines.
1926-01-01
Technical Paper
260041
ARTHUR L. STEWART, ERNEST WILDHABER
After defining hypoid-gears and outlining their action, together with their general characteristics and advantages, the authors compare them specifically with spiral-bevel gears and follow this with a description of how the axis of the pinion is offset from the axis of the gear and how the direction of the offset determines whether the spiral is right-handed or left-handed. Considering pitch-lines, details of the mesh between a crown-gear and an offset pinion are presented, since this constitutes a special case of hypoid-gearing, and the application of these principles to a pair consisting of a pinion and a tapered gear is discussed. The rate of endwise sliding, the proper ratio of gear-diameters, tooth loads and tooth profiles are other phases treated specifically, and computations of surface stresses by the Hertz formulas, with special reference first to a comparison between helical teeth and straight teeth, and then with reference to hypoid-gears, are outlined.
1925-01-01
Technical Paper
250065
MARC STERN
Subsequent to an historical review of die-casting, briefly stated, the author covers the subject of present die-casting practices comprehensively and conveys a large amount of specific information. Because many different methods of producing castings exist outside the sand-casting realm, he says that some confusion prevails as to the exact definition of the term “die-casting.” Such castings may be produced in metallic or in non-metallic long-life molds, or in combination with destructible cores. They may be filled by gravity and known as “permanent-mold castings”; or by centrifugal force and known as “centrifugal castings”; or by filling the mold by gravity and, after the outer skin has become chilled, pouring out the excess metal. The last named are known as “slush castings.” On the other hand, a die-casting may be defined as a casting formed in a metallic mold or die, from metal subjected to mechanical or gaseous pressure while in the molten state.
1925-01-01
Technical Paper
250062
LILLIAM M GILBRETH
Successful production demands the greatest volume of output with the least amount of effort. It is of prime importance in industry, and its slogan is the elimination of waste, considering always the worker, surroundings, equipment and tools and the methods or motions used. Therefore, it is necessary to give attention to training employes in production work. The paper evaluates training in terms of production and formulates the elements that have proved effective, the aims of such training being to develop a better worker in the particular job, to produce a better member of industry and to create a better member of society. The worker always must be judged with relation to his work, and no more important psychological test exists than that of aptitude for the job.
1925-01-01
Technical Paper
250058
C J ROSS
With the passing of the apprenticeship system and the introduction of the present method of employing unskilled labor on a piecework basis for assembling, careful inspection has become a necessity. Under these conditions, the only way in which the product can be held to the required standards is to make the component parts fit accurately. If the inspection is adequate, parts can be held to closer limits and cheaper labor can be used in the assembling process. Believing that no reason can exist for failure to maintain standards of accuracy if the ratio of the number of men engaged in production to one inspector does not exceed 15 to 1, the officials of the Buick Company have worked out a system, similar in many respects to a budget, in which a certain ratio of production hours to inspection hours is allowed in each plant, the number depending upon the nature of the work and varying from about 10 to 1 in the engine plant to about 34 to 1 in the gray-iron foundry.
1924-01-01
Technical Paper
240021
A J LYON, SAMUEL DANIELS
The importance of the development of a light alloy for use in parts that are subjected to elevated temperatures has already been emphasized in many papers, among which that by S. D. Heron on Air-Cooled Cylinder Design and Development4 should be particularly mentioned. It was with this purpose in view that the foundry of the Engineering Division of the Air Service at McCook Field undertook a brief survey of the alloying, the casting, the heat-treatment, the physical properties and the metallography of an aluminum-copper-nickel-magnesium alloy of the Magnalite type as sand-cast under ordinary foundry conditions. It was found that the alloying involved no particular difficulty. The casting, however, showed the necessity for proper pouring temperatures, gating and placing of the chills and the risers. Several photographs are shown illustrating satisfactory and unsatisfactory methods of molding pistons and air-cooled cylinder-heads.
1924-01-01
Technical Paper
240018
L A DANSE
The Cadillac Company has used S.A.E. 3250 steel for at least 8 years. This is medium nickel-chromium steel. Many other kinds have also been tried. Experience has shown that transmission gears made of carburized steel are not within 30 per cent as accurate as those made of oil-treated steel. This may be because of the fact that more attention has been paid to oil-hardened than to carburized steel gears. Efforts to control the distortion of carburized gears were unsuccessful. The hardening was done in salt pots, lead pots and open furnaces, heated by gas, oil and electricity. The same thing applies to spur gears. Oil-treated steel for rear axles has not been tried. When transmission gears were made from drop-forged blanks made by the conventional pegged-out process from flat stock they became oval. Upset gear forgings are used as fast as the forging suppliers can become equipped for the work.
1924-01-01
Technical Paper
240050
A L DELEEUW
This paper is confined to a discussion of machine-shop operations, and is intended to indicate by a few examples certain important economies that might be introduced in the shops of the automotive industry. It deals chiefly with the economies that can be effected without much capital outlay, though others are also mentioned. Calling attention particularly to the fact that, in the past, improvements of methods and of equipment have been confined largely to the more important operations on the more important parts and that relatively little study has been made of the smaller pieces and the less important operations, emphasis is placed on the necessity for carefully determining which tools and which makes of tool will best serve the purposes for which they are intended and for carefully sharpening the tools and providing means of setting them accurately.
1924-01-01
Technical Paper
240051
JOSEPH LANNEN
When the volume and the variety of the parts produced by a plant increase beyond the point at which the shop mechanic is capable of devising the methods and building the tools for accomplishing the desired results, it becomes necessary to make a division of labor, and a special department on tool division is needed to determine the proper sequence of operations and the suitable equipment to produce the required quantity with the required degree of accuracy. It is necessary that the men be informed regarding the daily and the ultimate numbers of parts to be produced and the tolerances that will be allowed. The foremost consideration of the production engineer should be economy of production. In this phase of tool engineering, the ultimate number of parts to be produced plays an important role and equipment should be selected that will give the maximum production. All known methods of production should be compared and the most economical one chosen.
1924-01-01
Technical Paper
240052
A R KELSO
Coining-press development is outlined and the author tells how such machinery was adapted to speed-up the production of automobile parts, such as forged arms and levers, by a squeezing process that superseded milling or spot-facing methods. The presses used are very rugged in construction and have the appearance of a plain-type punch-press, except for the knuckle that operates the ram. This knuckle is coupled to a crank by a connecting-rod or link. As the crank revolves, it straightens the knuckle. The pressure transmitted to the ram is many times greater than that which could be produced through a single-acting direct-connected crank-operated type of machine. An additional advantage of the knuckle movement is in the application of pressure at the end of the downward stroke. The position of the ram at the end of the stroke is controlled by a screw-actuated wedge.
Viewing 8941 to 8970 of 9009