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2015-06-03
Magazine
Executive Viewpoints Off-highway industry executives from companies such as BorgWarner, Perkins, Cummins, and Danfoss reflect upon challenges inside, and outside, the industry, and what technologies, innovations, and strategies will need to be implemented to thrive into the long-term future. 16th Annual Product Guide Top products from throughout the industry covering technologies such as Powertrain & Energy, Hydraulics, Electronics, and Testing & Simulation.
2015-05-28
Book
This report examines Volvo’s product and platform strategy, including the upcoming SPA and CMA platforms. It goes inside the Volvo’s purchasing strategy, and interviews the company’s Lars Wrebo, Senior Vice President of Purchasing and Manufacturing. Owned now by Geely of China, Volvo’s brand recognition derives in large part from its reputation for leading-edge safety technology and environmental compliance. The advent of the original XC90 SUV and the subsequent smaller XC60 changed the company’s overall image somewhat, but the focus on safety remained paramount. In China, Geely wants to emphasize the premium nature of its vehicles. Although production is growing in Europe and now in China, Volvo remains a relatively small player at under 500,000 units a year.
2015-05-26
WIP Standard
J656
This SAE Recommended Practice identifies and defines terms specifically related to brake systems.
2015-05-19
Magazine
Getting greener To meet upcoming fuel economy and emissions regulations, the developmental homogeneous charge compression ignition (HCCI) engine shows promise, but pursuit of more conventional engine technologies may be the better path. Highlights of Baja SAEINDIA The 2015 event, the 8th edition with the theme of Beyond Boundaries, was won by the College of Engineering, Pune. Rise of the underdogs Problem-plagued effort last year spurs Baja SAE team from VIT University of India to overhaul itself and its car. Testing reality in an increasingly complex design space Digital simulation tools have transformed the designing and testing of new aircraft, as well as the way they are manufactured and sustained.
2015-05-19
Standard
AS9132B
This standard defines uniform quality and technical requirements relative to metallic parts marking performed using "data matrix symbology" within the aviation, space, and defense industry. ISO/IEC 16022 specifies general requirements (e.g., data character encodation, error correction rules, decoding algorithm). In addition to ISO/IEC 16022 specification, part identification with such symbology is subject to the requirements in this standard to ensure electronic reading of the symbol. The marking processes covered by this standard are as follows: - Dot Peening - Laser - Electro-Chemical Etching Further marking processes will be included, if required. Unless specified otherwise in the contractual business relationship, the company responsible for the design of the part shall determine the location of the data matrix marking. Symbol position should allow optimum illumination from all sides for readability. This standard does not specify information to be encoded.
2015-05-18
Article
Using the benchmark Alpha mixed-materials architecture that it pioneered on Cadillac ATS, GM takes over 200 lb out of the admittedly overweight 2015 Camaro and adds its first turbocharged four-cylinder powertrain.
2015-05-13
Technical Paper
2015-36-0027
Silvia F. Iombriller, Wesley B. Prado, Claudio R. Herrero
Summary It is very important and unquestionable that we need to have a clear technical requirement for Air Brake Systems and its components, since it is one of most important regarding safety. Looking to heavy commercial vehicles and possible air brake system failures, everything becomes clearly to pay total attention for these normative and regulatory requirements. Historically, the development of Brakes technology has started on EUA and Europe and consequently two strong and distinct requirements were structured: FMVSS 121 and ECE-R13. From decades people are trying to harmonize these requirements and for passenger cars, the evolution was faster. However, for commercial vehicles there are more peculiarities considering regional applications and some of them cultural and implementation time.
2015-05-07
Standard
J2980_201505
This SAE Recommended Practice presents a method and example results for determining the Automotive Safety Integrity Level (ASIL) for automotive electrical and electronic (E/E) systems. This activity is required by ISO 26262-3:2011 [1], and it is intended that the process and results herein are consistent with ISO 26262:2011 [1]. The technical focus of this document is on vehicle motion control systems. It is limited to passenger cars weighing up to 3.5 metric tons. Furthermore, the scope of this recommended practice is limited to collision-related hazards. ISO 26262:2011 [1] has a wider scope than SAE J2980, covering other functions and accidents (not just motion control or collisions as in SAE J2980).
2015-05-05
Magazine
Democratizing hybrid technologies Engineers continue to wring efficiency and mass out of their latest electrified propulsion systems with the aim of mainstreaming the technology. Automakers see possibilities, limits for gesture controls Recent concepts have shown the possibilities of gesture for controlling infotainment functions but the need for industry standards and control simplification complicate development. Ferrari massages 458 to create 488 GTB Ferrari engineers have further refined the 458 Italia model with a new turbocharged and downsized engine and revised aerodynamics to create the 488 GTB.
2015-04-21
Standard
ARP9034A
This document describes requirements for standardized processes (and associated technologies) that ensure type design data are retrievable and usable for the life of a type certificate (50+ years). These processes are primarily concerned with, but not limited to, digital type design data retained in threedimensional representations and associated data that is required for complete product definition, such as tolerances, specification call-outs, product structure and configuration control data, etc. This process standard includes process requirements for managing the evolution of technologies required to ensure the availability of the data for the life of the product. This data must be available to meet regulatory, legal, contractual and business requirements. This process standard is not intended to incorporate every company specific requirement and does not dictate specific organizational structures within a company.
2015-04-19
WIP Standard
J1115
Historically SAE has been concerned with nomenclature as an integral part of the standards development process. Guidelines for automotive nomenclature were written in 1916, were last revised in 1941, and were included in the SAE Handbook until 1962. The present diversity of groups working on nomenclature in the various ground vehicle committees led to the organization of the Nomenclature Advisory Committee under SAE Automotive Council.
2015-04-14
Article
Megacity growth and energy demand are driving a diverse future mix of autonomous vehicles, car sharing, and cycling, among other more sustainable future-transportation solutions.
2015-04-14
WIP Standard
AS6509
Fibre Channel is the primary avionics bus on many modern military aircraft. It is also the defined High-Speed bus for MIL-STD-1760E weapons applications. Profiled Ethernet networks are the primary avionics bus in many commercial aircraft and Commercial Ethernet is an ever increasing presence in modern military aircraft as well. This network standard is a convergence of Fibre Channel and Ethernet into a unified network standard which will provide a seamless approach to integrating end systems from either technology into a merged network structure. This work is based upon the commercial data storage market industry’s work on the Converged Data Storage Network or FCoE (Fibre Channel over Ethernet). This effort will look at profiling the FCoE work done in the commercial industry and adding information where necessary to affect a networking standard that will seamlessly integrate end systems from Commercial Ethernet, Fibre Channel, or FCoE enhanced devices.
2015-04-14
Technical Paper
2015-01-1701
Luciano Lukacs
Abstract The challenges around global products have been lately one of the key challenges for the lighting community. This paper will present a survey which was held with costumers from China, India, Europe and Brazil understanding the difference and similarities regarding the lighting attributes. It brings also a discussion how to develop a lamp globally that fulfils everyone's needs and addresses potential trade-offs in design and performance.
2015-04-14
Technical Paper
2015-01-0416
Howard Evans
Abstract This paper summarises the history of Rochdale Motor Panels and Engineering Ltd. (RMP), established in England after the Second World War, from its origins as a small car-repair business though to the manufacture of sports coupés utilising an innovative glass-fibre monocoque construction. The political climate which caused RMP and similar undertakings to develop and flourish in the 1950s and 60s is explained together with details of the three men who had the defining influence on the cars that were created. Products, including aluminium-bodied cars, produced primarily for racing, are described, leading into the introduction of glass-fibre construction which enabled a profitable transition into higher volume body and chassis manufacture, and ultimately completely assembled cars.
2015-04-14
Technical Paper
2015-01-0446
Ronald Lannan
Abstract Use of Model-Based Design (MBD) processes for embedded controls software development has been purported for nearly the last decade to result in cost, quality, and delivery improvements. Initially the business case for MBD was rather vague and qualitative in nature, but more data is now becoming available to support the premise for this development methodology. Many times the implementation of MBD in an organization is bundled with other software process improvements such as CMMI or industry safety standards compliance, so trying to unbundle the contributions from MBD has been problematic. This paper addresses the dominant factors for MBD cost savings and the business benefits that have been realized by companies in various industries engaged in MBD development. It also summarizes some key management best practices and success factors that have helped organizations achieve success in MBD deployment.
2015-04-14
Technical Paper
2015-01-0447
Venkatesh Agaram, Julian Venegas
Abstract System dynamics modeling of complex processes such as product development, manufacturing, and service, is an efficient approach for assessing value potential of different business transformation alternatives at small and large enterprises. Process elements such as generation of concepts, detailed designs, pilot level plant trials, etc. can be modeled including first-pass work, testing and review, rework identification and defect fixing, along with release readiness, staffing, schedule pressures, overtime and many other business metrics. Enterprise level processes, with their complex logic loops, can be represented as a system of coupled nonlinear differential equations, whose solutions can reveal the intricate underlying dynamics. Design of experiments, performed on the system dynamics models representing the business processes, are an inexpensive way of gaining insights into the impact of interactions between the numerous process control variables.
2015-04-14
Technical Paper
2015-01-1664
Amardeep Singh, Anindya Deb, Amit Mohan Mensi, Ranga Srinivas Gunti
Despite the considerable advancements made in the applications of CAE for evaluation of an IC engine, an integrated approach to the design of such engines based on thermo-mechanical considerations appears to be lacking. The usage of heterogeneous tools for thermal, mechanical and vibration analysis in the industry decreases the efficiency of the product development process. In an effort to reduce this bottleneck, a unified framework is presented here according to which heat transfer and thermo-mechanical stress analysis of a four-stroke single cylinder diesel engine is carried out in a unified manner with the aid of a multi-physics explicit finite element analysis tool, LS-DYNA, with robust contact interfaces leading to a realistic representation of engine dynamics.
2015-04-14
Technical Paper
2015-01-1685
Omar Abu Mohareb, Phan-Lam Huynh, A. Al-Janabi, Michael Grimm, Hans-Christian Reuss
Abstract This paper addresses the performance and potential of using electric vehicles in the Gulf Arab states. Based on a survey executed in Salalah, Oman, a representative test driving cycle has been set up. This cycle is the first of its kind for this region, where it is driven with a vehicle provided with special measurement equipment to log important values, e.g. vehicle's speed and position, temperatures and solar irradiance. More than 40 test drives are performed to obtain a representative driver profile. The driving cycle and driver profile are used in a simulation model which is capable of simulating the energy consumption for internal combustion engine or electric motor propulsion systems. The simulation model which contains detailed models for the driver, driving cycle, vehicle components and its dynamics is validated and used to compare the consumed energy for the two different propulsion systems.
2015-04-14
Technical Paper
2015-01-0461
Dennis Craggs
Abstract Automobile companies recognized the need to understand how customers use their vehicles. To this end, telediagnostic modules were installed on fleet vehicles, with the consent of the owner, to collect and store usage data. This data was uploaded to a server when the module was able to communicate via Wi-Fi. The volume of data is enormous. The size of a single vehicle file can be over six gigabytes, contain millions of records, and contain hundreds of millions of measurements. Each vehicle needs to be analyzed and the results from different vehicles combined to determine typical and extreme vehicle usage. With hundreds or thousands of vehicles to be analyzed, the analytic task is daunting. To analyze continuous data, like speed, frequency histograms have been used. It will be shown here that the cumulative percentile histogram provides better information and can display single and multiple vehicle usage patterns.
2015-04-14
Technical Paper
2015-01-0464
Christian-Andreas Schumann, Eric Forkel, Thomas Klein, Dieter Gerlach, Egon Mueller
Abstract Total quality is becoming increasingly important for competitiveness. In order to achieve high quality, the requirements must be continuously compared with the results achieved in the process. This is done by means of measurement parameters and comparative values. The acquisition of the data requires appropriate measurement methods. The measurement methods and procedures have to be constantly developed in order to measure more precisely and to generate an even higher quality. Thus, the achieved product quality can be determined absolutely and relatively. If deviations from the planned quality parameters occur, the operator will be able to intervene immediately. The presented procedure is one of the noncontact (optical) measurement methods using CMMs, 3D scanners and 3D cameras. It is a combination of stereo photography and photogrammetry.
2015-04-14
Technical Paper
2015-01-0477
Sun Qi, Zhang Wen, Wan Liangyu, Wang Xiaochuan
Abstract The vehicle dimension parameters of the domestic passenger car in current Chinese market were analyzed. Combined with the human body golden ratio, a probability and statistics method was used to propose an intrinsic link between vehicle dimension and platform dimension, an intrinsic link between the dimensions of a vehicle. The proportion of coordination in different styles of models was analyzed also. A reference method was provided for the subsequent development models to define the dimension of the vehicle.
2015-04-14
Technical Paper
2015-01-1235
Kevin L. Snyder, Jerry Ku
Abstract The Wayne State University student team reengineered a mid-sized sedan into a functional plug-in hybrid electric vehicle as participants in the EcoCAR 2 competition sponsored by the US Department of Energy and managed by Argonne National Laboratory. The competition goals included reducing petroleum usage, emissions, and energy consumption through implementing advanced vehicle technologies. During the competition, the team did plug-in charging of the 19 kWh high voltage traction battery, drove in pure electric mode (engine off) until the battery was depleted, then switched to hybrid mode and continued driving by using E85 from the fuel tank. The pure electric mode vehicle driving range was 48 km [30 miles] while pulling an emissions instrumented test trailer and projected to be 58 km [36 miles] without the test trailer load for the competition's city/highway blend drive cycle.
2015-04-14
Technical Paper
2015-01-1228
Zhuoran Zhang, Miriam Di Russo, Xianfeng Yan, Ahmed I. Uddin, Dhanya Sankaran, Jerry C. Ku
Abstract This paper presents the work performed by the Wayne State University (WSU) EcoCAR 3 student design competition team in its preparation for the hybrid electric vehicle architecture selection process. This process is recognized as one of the most pivotal steps in the EcoCAR 3 competition. With a key lesson learned from participation in EcoCAR 2 on “truly learning how to learn,” the team held additional training sessions on architecture selection tools and exercises with the goal of improving both fundamental and procedural skills. The work conducted represents a combination of the architecture feasibility study and final selection process in terms of content and procedure, respectively. At the end of this study the team was able to identify four potentially viable hybrid powertrain architectures, and thoroughly analyze the performance and packaging feasibility of various component options.
2015-04-14
Technical Paper
2015-01-0974
Aaron Brooker, Jeffrey Gonder, Sean Lopp, Jacob Ward
Abstract The Automotive Deployment Options Projection Tool (ADOPT) is a light-duty vehicle consumer choice and stock model supported by the U.S. Department of Energy's Vehicle Technologies Office. It estimates technology improvement impacts on future U.S. light-duty vehicles sales, petroleum use, and greenhouse gas emissions. ADOPT uses techniques from the multinomial logit method and the mixed logit method to estimate vehicle sales. Specifically, it estimate sales based on the weighted value of key attributes including vehicle price, fuel cost, acceleration, range and usable volume. The average importance of several attributes changes nonlinearly across its range and changes with income. For several attributes, a distribution of importance around the average value is used to represent consumer heterogeneity. The majority of existing vehicle makes, models, and trims are included to fully represent the market. The Corporate Average Fuel Economy regulations are enforced.
2015-04-14
Technical Paper
2015-01-0411
Richard K. Stobart, W. Ethan Eagle, Xunzhe Zhang
Abstract Panel Discussions held at the SAE World Congress in both 2013 and 2014 observed that a shortage of good quality engineering talent formed a chronic and major challenge. (“Good quality” refers to applicants that would be shortlisted for interview.) While doubts have been expressed in some quarters, the shortage is confirmed by automotive sector employers and the Panel's view was that it was symptomatic of a range of issues, all of which have some bearing on the future of the profession. Initiatives to improve recruitment and retention have had varying degrees of success. Efforts need to be intensified in primary schools where negative perceptions develop and deepen. Schemes like AWIM that operate on a large scale and are designed to supplement school curricula should operate at an international level. Universities represent the entry point into the engineering profession and their role in the recruitment process as well as education and training is crucial.
2015-04-14
Technical Paper
2015-01-0980
Katsuya Minami, Yasuhiro Yoshimi
Abstract This study aims to build a conceptual simulation used at the early stage of PHEV development. This simulation enables to design vehicle concept and fundamental architecture with regard to fuel economy, vehicle acceleration and electric range. The model based on forward-looking method comprises of plant-model and controller-model which are made by one-dimensional simulation tool “GT-SUITE” and Matlab/SIMULINK respectively. In order to automatically couple between them and to implement iterative calculations of SOC (State-of-Charge) convergence, optimization and automation tool “modeFRONTIER” was used. As a case study of this simulation, we adopted series-parallel type plug-in hybrid electric vehicle (PHEV) and demonstrated the results on fuel economy of a legislative driving cycle and 0-60mph vehicle acceleration.
2015-04-14
Technical Paper
2015-01-1101
Jun Hakamagi, Tetsuya Kono, Ryoji Habuchi, Naoki Nishimura, Masahiro Tawara, Naoki Tamura
Abstract In response to increasing demands for measures to conserve the global environment and the introduction of more stringent CO2 emissions regulations around the world, the automotive industry is placing greater focus on reducing levels of CO2 through the development of fuel-efficient technologies. With the aim of improving fuel economy, a new continuously variable transmission (CVT) has been developed for 2.0-liter class vehicles. This new CVT features various technologies for improving fuel economy including a coaxial 2-discharge port oil pump system, wider ratio coverage, low-viscosity CVT fluid, and a flex start system. This CVT is also compatible with a stop and start (S&S) system that reduces fuel consumption by shutting off the engine while the vehicle is stopped. In addition, the development of the CVT improves driveability by setting both the driving force and engine speed independently.
2015-04-14
Journal Article
2015-01-1208
Sinisa Jurkovic, Khwaja Rahman, Nitin Patel, Peter Savagian
This paper presents the design and performance details of electric propulsion system for GM's second generation Extended Range Electric Vehicle (EREV). First generation Chevrolet Volts have been driven over half a billion miles in North America from October 2013 through September 2014, 74% of which were all-electric. The second generation of Volt brings a significant mass reduction and increased performance, EV driving range and fuel economy while simultaneously reducing rare earth content in its traction electric motors. The electric propulsion system is built on two electric machines; both PMAC topology. While hybrid-electric vehicles are gaining in popularity in hopes of addressing cleaner, energy sustainable technology in transportation, materials sustainability and rare earth dependence mitigation has not been the first priority in the hybrids available on the market today.
2015-04-14
Technical Paper
2015-01-1390
Venk Kandadai, Helen Loeb, Guyrandy Jean-Gilles, Catherine McDonald, Andrew Winston, Thomas Seacrist, Flaura Winston
Abstract Driving simulators offer a safe alternative to on-road driving for the evaluation of driving performance. Standardized procedures for providing individualized feedback on driving performance are not readily available. The aim of this paper is to describe a methodology for developing standardized procedures that provide individualized feedback (“LiveMetrics”) from a simulated driving assessment used to measure driving performance. A preliminary evaluation is presented to test the performance of the LiveMetrics methodology. Three key performance indicators are used to evaluate the performance and utility of the method in the context of the preliminary evaluation. The results from the preliminary evaluation suggest abilities to customize reporting features for feedback and integrate these into existing driver training and education programs.
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