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2016-05-11
Standard
AS5658A
This SAE Aerospace Standard (AS) defines the editorial format and policies necessary for the publication of platform/subsystem Interface Control documents. The Common Interface Control Document Format Standard defines a common format for platform to subsystem interface documents to facilitate subsystem integration. This aerospace standard specifies the common technical data sections for the Common Interface Control Document Format down to the third header level for the majority of sub-sections. The Common Interface Control Document Format Aerospace Standard provides a structured document format in appendixes supported by example paragraphs, drawings, etc.
2016-05-05
Magazine
New dawn at Honda R&D President Yoshiyuki Matsumoto aims to invigorate Honda's technology and product-development organization with 'full soul.' Automated driving meets regulation: NHTSA and the next 50 years The challenges and opportunities on the road to 'zero deaths' demand a new level of federal automotive safety technical standards, and a new safety-defect reporting and recall system. NHTSA and the U.S. Congress must act boldly and quickly to make it happen. Autonomous driving meets regulation: Hands off, eyes off, brain off Euro NCAP'S president warns that without coherent policies, the growing availability of automated technologies may result in piecemeal technology development-and unintentional consequences. Designer yin meets engineer yang Efficient and effective vehicle development means even closer collaboration between the two former sparring partners.
2016-05-03
WIP Standard
J1939DA
This document is intended to supplement the J1939 documents by offering the J1939 information in a form that can be sorted and search for easier use. The J1939 Digital Annex, introduced in August 2013, offers key J1939 technical data in an Electronic Spreadsheet that can be easily searched, sorted, and adapted to other formats. J1939DA contains all of the SPNs (parameters), PGNs (messages), and other J1939 data previously published in the SAE J1939 top level document. J1939DA also contains all of the SLOTs, Manufacturer ID Codes, NAME Functions, and Preferred Addresses previously published in the SAE J1939 top level and the J1939-71 document. J1939DA contains the complete technical details for all of the SPNs and PGNs previously published in the SAE J1939-71 document. It also includes the supporting descriptions and figures previously published in the SAE J1939-71 document.
2016-04-27
Article
Take-it-to-the-limit testing is typically reserved for vehicle development teams, but Jaguar's route and the sensational topography clearly gave Automotive Engineering good insight into F-Pace's dynamic capabilities and its four-year development.
2016-04-19
Article
There is no "silver bullet" for automotive cyber security. A broad-based approach, including cloud and infrastructure protection must be established, and maintained as a continuing operation.
2016-04-18
WIP Standard
AS13001A
The standard applies to aero engine suppliers operating a self-release process as a delegated activity from the delegating organization. While primarily developed around the aero engine supply chain requirements, this standard can also be used in other industry sectors where a self-release process may be of benefit.
2016-04-14
Article
200 million connected vehicles by 2020 will be a huge target. Even the HVAC system will have to be protected.
2016-04-08
WIP Standard
J1930
This SAE Recommended Practice supersedes SAE J1930 Apr 2002, and is technically equivalent to ISO 15031-2. This document is applicable to all light-duty gasoline and diesel passenger vehicles and trucks, and to heavy-duty gasoline vehicles. Specific applications of this document include diagnostic, service and repair manuals, bulletins and updates, training manuals, repair data bases, underhood emission labels, and emission certification applications. This document should be used in conjunction with SAE J1930-DA Digital Annexes, which contains all of the information previously contained within the SAE J1930 tables. These documents focus on diagnostic terms applicable to electrical/electronic systems, and therefore also contains related mechanical terms, definitions, abbreviations, and acronyms.
2016-04-06
WIP Standard
J1163
This SAE standard specifies a method and the device for use in determining the position of the Seat Index Point (SIP) for any kind of seat. This SAE document provides a uniform method for defining the location of the SIP in relation to some fixing point on the seat.
2016-04-05
Standard
J1617_201604
The mechanism of automotive body corrosion is scientific, based on established laws of chemistry and physics. Yet there are many opinions related to the cause of body corrosion, not always based on scientific axioms. the purpose of this SAE Information report is to present a basic understanding of the types of body corrosion, the factors that contribute to body corrosion, the testing procedures, evaluation of corrosion performance, and glossary o related terms. The purpose of this document is to provide a basic understanding of body corrosion as influenced by materials, environment, design, pretreatment and paint systems, and evaluation thereof. If the reader requires in-depth information on these subjects, additional reading material and personal contacts should be pursued with raw material, paint, chemical, and equipment suppliers.
2016-04-05
Technical Paper
2016-01-1171
Shota Hirose, Akemi Okawa, Kenji Ishida, Takahiro Misu, Takeshi Tojo
Abstract Electrification of the powertrain to improve vehicle fuel economy is a key technology to achieve strict fuel economy legislation. However, only limited numbers of small class vehicles such as a B segment adopt electric powertrain. This is presumed that cost effectiveness for fuel economy is small and mounting space for additional powertrain is limited. In this paper, the optimum solution of a strong hybrid system suitable for the small vehicles was studied. First, from the viewpoint of maximization of energy efficiency, we compared contributions of engine efficiency and transmission efficiency during mode cycle driving and selected automated manual transmission as a suitable transmission for small vehicles. In comparing the hybrid system function, we determined a motor generator connecting shaft and a necessary motor generator output power for attaining both fuel economy and drivability.
2016-04-05
Technical Paper
2016-01-1180
Trevor Crain, Thomas Gorgia, R. Jesse Alley
Abstract EcoCAR is North America's premier collegiate automotive engineering competition, challenging students with systems-level advanced powertrain design and integration. The EcoCAR Advanced Vehicle Technology Competition series is organized by Argonne National Laboratory, headline sponsored by the U.S. Department of Energy and General Motors, and sponsored by more than 30 industry and government leaders. In the last competition series, EcoCAR 2, fifteen university teams from across North America were challenged to reduce the environmental impact of a 2013 Chevrolet Malibu by redesigning the vehicle powertrain without compromising performance, safety, or consumer acceptability. This paper examines the results of the EcoCAR 2 competition’s emissions and energy consumption (E&EC) on-road test results for several prototype plug-in hybrid electric vehicles (PHEVs). The official results for each vehicle are presented along with brief descriptions of the hybrid architectures.
2016-04-05
Technical Paper
2016-01-1093
Takao Ohki, Tomoyasu Wada, Tomoyuki Kano, Tomoyoshi Ishimaru, Hideya Osawa
Abstract In recent years, awareness of environmental problems has increased on a global scale, and the development of low fuel consumption technologies has become more and more important in commercial vehicles, as it has been in passenger vehicles. A new 6-speed manual transmission was developed with direct-drive double-overdrive to contribute to the fuel economy performance and engine power of commercial vehicles through gear ratio optimization.
2016-04-05
Journal Article
2016-01-1083
Kenji Sato, Takeru Hamakawa, Takeyuki Yamasaki, Yoshimichi Ishihara, Hisashi Hashimoto, Chao Shi, Hiroaki Haneda, Shinichi Takahashi, Yoshiyuki Iida
Abstract The independent bearing cap is a cylinder block bearing structure that has high mass reduction effects. In general, this structure has low fastening stiffness compared to the rudder block structure. Furthermore, when using combination of different materials small sliding occurs at the mating surface, and fretting fatigue sometimes occurs at lower area than the material strength limit. Fretting fatigue was previously predicted using CAE, but there were issues with establishing a correlation with the actual engine under complex conditions, and the judgment criteria were not clear, so accurate prediction was a challenge. This paper reports on a new CAE-based prediction method to predict the fretting damage occurring on the bearing cap mating surface in an aluminum material cylinder block. First of all, condition a fretting fatigue test was performed with test pieces, and identification of CAE was performed for the strain and sliding amount.
2016-04-05
Technical Paper
2016-01-1535
Linli Tian, Yunkai Gao
Abstract Based on equivalent static loads method (ESL), a nonlinear dynamic topology optimization is carried out to optimize an automotive body in white (BIW) subjected to representative legislative crash loads, including frontal impact, side barrier impact, roof crush and rear impact. To meet the crashworthiness performances, two evaluation indexes are defined to convert the practical engineering problems into mathematic optimization problems. The strain energy is treated as the stiffness evaluation index of the BIW and the relative displacement is employed as the compliance index of the components and parts.
2016-04-05
Technical Paper
2016-01-1537
Anindya Deb, Gunti R. Srinivas, Clifford C. Chou
Abstract The present work is concerned with the objective of developing a process for practical multi-disciplinary design optimization (MDO). The main goal adopted here is to minimize the weight of a vehicle body structure meeting NVH (Noise, Vibration and Harshness), durability, and crash safety targets. Initially, for simplicity a square tube is taken for the study. The design variables considered in the study are width, thickness and yield strength of the tube. Using the Response Surface Method (RSM) and the Design Of Experiments (DOE) technique, second order polynomial response surfaces are generated for prediction of the structural performance parameters such as lowest modal frequency, fatigue life, and peak deceleration value. The optimum solution is then obtained by using traditional gradient-based search algorithm functionality “fmincon” in commercial Matlab package.
2016-04-05
Technical Paper
2016-01-1333
Edward C. Fontana
Abstract Individuals in the United States consume twice as much energy as those in any other region. Solitary workday commutes in light vehicles are the leading reason for this difference. An electric vehicle design is proposed to help catalyze more social, higher occupancy, commuting habits - through application of existing technology. Performance criteria are: 1) attract passengers to the suburban front yard at 6:30 AM, 2) match market leading crash test performance, cargo capability, and sense of freedom, and 3) deliver easier parking, better acoustics and better passenger mile efficiency. A vehicle as a rolling event venue determines a large windscreen, side-by-side upright seating arrangements, and acoustic excellence -an experience where there are only good seats. These requirements force a decision to close the wake along a vertical line to form a narrow wake. The chassis is platform batteries with dual motor electric rear drive and undetermined front drive.
2016-04-05
Technical Paper
2016-01-1682
Pratap Dinkar Thorat, Shailesh Newase, Keyur Gupte, Pushkaraj Kaulgud
Abstract Electrical Power and Signal Distributions System in a vehicle is the most important among the Automotive Electrical and Electronic systems. In fact any electrical or electronic systems are realized and are physically formed by the Electrical Wiring Harness. This is a system in itself with the set of wires and connectors connecting various devices to feed the power and act as physical channels for signal transmission and serial data communication. Thus, the Electrical Wiring Harness becomes huge complicated systems in a vehicle. Because of the number of wires, cables and the specific connectivity requirement the design and development will become very difficult. Further, the complexity is manifold due to number of harnesses in a vehicle and different operating conditions in different zones of the vehicle. The design and development of an Electrical Wiring Harness involves primarily the design of the electrical circuit. This is based on the vehicle architecture.
2016-04-05
Technical Paper
2016-01-1584
Kenichi Ando, Naoshi Kuratani, Hideo Fukuda
Abstract An aerodynamic styling evaluation system employed at an early automotive development stage was constructed. The system based on CFD consists of exterior model morphing, computational mesh generation, flow calculation and result analysis, and the process is automatically and successively executed by process automation software. Response surfaces and a parallel coordinates chart output by the system allow users to find a well-balanced exterior form, in terms of aerodynamics and exterior styling, in a wide design space which are often arduous to be obtained by a conventional CAE manner and scale model wind tunnel testing. The system was designed so that 5-parameter study is completed within approximately two days, and consequently, has been widely applied to actual exterior styling development. An application for a hatchback vehicle is also introduced as an actual example.
2016-04-05
Technical Paper
2016-01-0090
Patrick Barasa, Ye Tian, Stefan Hardes, Shahaboddin Owlia, Purvi Limaye, Derek Bailey, Tarun Sehgal
Abstract Increasingly advanced engines are having high degrees of flux in design, hardware, and requirement changes throughout the development process from initial design intent to production, all occurring at various points in the Software Development Life Cycle (SDLC). Boosting, downsizing, various exhaust gas recirculation (EGR) schemes, variable valve timing/lift (VVT/VVL), and direct injection are part of new engine designs. These are being coupled with 6-10 speed transmission or electric motors for increasing overall efficiency while maintaining performance. Development and calibration of the control systems required to extract the best possible performance of these applied technologies is becoming a complex and resource consuming task when time, budget, and test beds become limited. Therefore, an equally rapid means to thoroughly test new engine designs, new algorithms and optimize calibrations is required.
2016-04-05
Journal Article
2016-01-0094
Jaya Gaitonde, R B Lohani
Abstract Photodetectors are important components in automotive industry. Sensitivity, speed, responsivity, quantum efficiency, photocurrent gain and power dissipation are the important characteristics of a photodetector. We report a high performance photodetector based on GaAs Metal- Semiconductor Field Effect Transistor (MESFET), with very high responsivity, excellent quantum efficiency, high sensitivity, moderate speed, tremendous gain and low power dissipation, surpassing their photodiode, phototransistor and other counterparts. A theoretical model of GaAs front illuminated Optical Field Effect transistor is presented. The photovoltaic and photoconductive effects have been taken into account. The gate of the OPFET device has been left open to make a reduction in the number of power supplies. The results are in line with the experiments. The device shows high potential in automotive applications.
2016-04-05
Technical Paper
2016-01-0133
Masahiro Matsubara, Fumio Narisawa, Atsuhiro Ohno, Toshiaki Aoki, Yuki Chiba
Abstract Safety concepts are essential to conform to functional safety standard ISO 26262 for automotive products. Safety requirements, which are a part of safety concepts, shall be satisfied by products to avoid hazards by vehicles to maintain their safety. Incompleteness of safety requirements must be avoided in deriving parent requirements to its children. However, measure for checking is only reviewing when the safety requirements are described in a natural language. This measure for checking is not objective or stringent. We developed a specification technique written in formal notation that addresses some of the shortcomings of capturing safety requirements for verification purposes. Safety requirements in this notation are expressed in goal tree models, which originate from goal-oriented requirement engineering Knowledge Acquisition in autOmated Specification (KAOS). Each requirement is written with propositional logic as the node of a tree.
2016-04-05
Technical Paper
2016-01-0138
Bernard Dion
Abstract Automotive manufacturers and their suppliers increasingly need to follow the objectives of ISO 26262 as it is now state-of-the art and as it is the case that an ever increasing number of active and passive safety systems are developed within cars. This has increased the need to define a safe system development process. This paper proposes a model-based approach including automatic and certified code generation to efficiently implement the embedded software that controls these systems while meeting the needed safety requirements and obeying the rules of ISO 26262.
2016-04-05
Technical Paper
2016-01-0137
Heiko Doerr, Ingo Stuermer
Abstract A key component of developing a safety-critical automotive system in compliance with ISO 26262 is developing what is known as the safety case. This delivery justifies that the system is free from unreasonable risk and that the safety requirements are complete and satisfied according to evidence from ISO 26262 work products. However, the standard provides neither practical guidance on how the safety case should be developed, nor how the safety argument should be evaluated in the functional safety assessment process. This paper discusses quality and product readiness of the system under development in the context of safety case generation. We will focus on the software level and ISO 26262-6 requirements that relate to this. We will look at the software lifecycle of the system and how to measure and deliver key data throughout this lifecycle.
2016-04-05
Technical Paper
2016-01-0293
Jaspreet Singh, Vishnu Agrawal
Abstract The paper expresses an important issue of optimum selection of a supercharger for a given application from the global market in the presence of a variety of superchargers available commercially off the shelf (COTS). Coding scheme suggested is based on developing an attribute based scheme for all superchargers available off the shelf. N-digit coding scheme provides in-depth understanding of all the attributes to be considered by the customers, designers, engineers and engineers of the industry for further improvement. We also aim to create exhaustive database of superchargers along with their attributes. The paper adopts a MADM-TOPSIS (Multiple Attribute Decision Making -Technique for Order of Preference by Similarity to Ideal Solution) technique and graphical methods that are being used widely in different disciplines and are published. The method ensures that the optimum supercharger is closest to the hypothetically best solution and farthest from the worst solution.
2016-04-05
Journal Article
2016-01-0309
Matthew Reed, Sheila Ebert-Hamilton
Abstract This study evaluated the ISO 5353 Seat Index Point Tool (SIPT) as an alternative to the SAE J826 H-point manikin for measuring military seats. A tool was fabricated based on the ISO specification and a custom back-angle measurement probe was designed and fitted to the SIPT. Comparisons between the two tools in a wide range of seating conditions showed that the mean SIP location was 5 mm aft of the H-point, with a standard deviation of 7.8 mm. Vertical location was not significantly different between the two tools (mean - 0.7 mm, sd 4.0 mm). A high correlation (r=0.9) was observed between the back angle measurements from the two tools. The SIPT was slightly more repeatable across installations and installers than the J826 manikin, with most of the discrepancy arising from situations with flat seat cushion angles and either unusually upright or reclined back angles that caused the J826 manikin to be unstable.
2016-04-05
Journal Article
2016-01-0288
Zhenfei Zhan, Junqi Yang, Xueqian Chen, Zhanpeng Shen
Abstract In automobile industry, computational models built to predict the performances of the prototype vehicles are on the rise. To assess the validity or predictive capability of the model for its intended usage, validation activities are conducted to compare computational model outputs with test measurements. Validation becomes difficult when dealing with dynamic systems which often involve multiple functional responses, and the complex characteristics need to be appropriately considered. Many promising data analysis tools and metrics were previously developed to handle data correlation and evaluate the errors in magnitude, phase shift, and shape. However, these methods show their limitations when dealing with nonlinear multivariate dynamic systems. In this paper, kernel function based projection is employed to transform the nonlinear data into linear space, followed by the regular principal component analysis (PCA) based data processing.
2016-04-05
Technical Paper
2016-01-0284
Junqi Yang, Zhenfei Zhan, Kai Zheng, Jie Hu
Abstract Simulation models based design has become the common practice in automotive product development. Before applying these models in practice, model validation needs to be conducted to assess the validity of the models by comparing model predictions with experimental observations. In the validation process, it is vital to develop appropriate validation metrics for intended applications. When dealing with multivariate systems, comparisons between model predictions and test data with multiple responses would lead to conflicting decisions. To address this issue, this paper proposed a Bayesian classifier based validation method. With the consideration of both error rate and confidence in hypothesis testing, Bayesian classifier is developed for decision making. The process of validation is implemented on a real-world vehicle design case. The results show the proposed method’s potential in practical application.
2016-04-05
Technical Paper
2016-01-0621
James Kapinski, Xiaoqing Jin, Jyotirmoy Deshmukh, Alexandre Donze, Tomoya Yamaguchi, Hisahiro Ito, Tomoyuki Kaga, Shunsuke Kobuna, Sanjit Seshia
Abstract Test and verification procedures are a vital aspect of the development process for embedded control systems in the automotive domain. Formal requirements can be used in automated procedures to check whether simulation or experimental results adhere to design specifications and even to perform automatic test and formal verification of design models; however, developing formal requirements typically requires significant investment of time and effort for control software designers. We propose Signal Template Library (ST-Lib), a uniform modeling language to encapsulate a number of useful signal patterns in a formal requirement language with the goal of facilitating requirement formulation for automotive control applications. ST-Lib consists of basic modules known as signal templates. Informally, these specify a characteristic signal shape and provide numerical parameters to tune the shape.
2016-04-05
Journal Article
2016-01-0344
Mohamed El-Sayed
Abstract Success in lean product realization depends on the ability to specify value from the voice of the customer at the beginning of the process. Value streaming, is therefore essential for assuring that the specified value is being pursued and achieved throughout the process. During lean implementation, however, it is usually assumed that nothing but value will be streamed if wastes are eliminated using value stream mapping. While waste elimination is necessary to make the process leaner and facilitate value streaming it is not sufficient for assuring that specified value is being streamed without structured and formalized participation of customers. With current structure of product realization processes, the voice of the customer is provided during the planning phase at the beginning of the process and customer satisfaction feedback is provided after product launch.
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