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Viewing 61 to 90 of 13366
2016-04-05
Technical Paper
2016-01-0177
Edward G. Groff
During the late 1980’s and early 1990’s the two-stroke-cycle engine was an extremely popular and highly publicized automotive powertrain technology globally. Active development programs existed at many OEMs during that period, including GM, where the author was involved, and production seemed eminent. Autoweek stated on the cover of its March 12, 1990 issue, “Revolution for the millennium or Wankel of the ‘90s?” This paper covers the new technologies that led to the generation of so much excitement in the industry and press, the advantages and disadvantages of the engine concept, R&D tools developed at that time that are still in use today, and various engine concepts pursued in the industry. The story is not only interesting from engineering and technology perspectives but illustrates how innovations in certain subsystems become enablers to revive a system technology by eliminating issues that prevented it from making it to production in the past.
2016-04-05
Technical Paper
2016-01-0176
Joseph M. Colucci
Abstract This paper summarizes the history and most significant accomplishments of the GMR-GMR&D Fuels and Lubricants Department from its predecessor organization starting about 100 years ago to its demise during a reorganization in the late 1990s. It covers: Combustion research to improve engine efficiency and reduce emissions, Development of chemical, bench, engine, and vehicle tests to improve fuel and lubricant quality, Development of technology to reduce vehicle emissions, Research to understand and reduce air pollution, and Evaluation of alternative fuels and lubricants. In total, the above activities helped not only GM and the worldwide auto industry, but also society. They improved the operation of vehicles and the quality of the air in the United States and around the globe, favorably affecting the lives of hundreds of millions of people. They also created the recognition of and the reputation of the Fuels and Lubricants Department as the best of its kind in the world.
2016-04-05
Technical Paper
2016-01-0175
Edward G. Groff
Abstract Spark-ignition direct-injection technology existed since about 1930 for the primary purpose to give multifuel capability over what the compression-ignited diesel engine could provide. In subsequent decades development of multifuel engines continued both as higher-compression-ratio “spark-ignited diesel” and moderate-compressionratio stratified-charge engines. Global events in the 1960-1970’s, namely the oil embargo, oil-supply crises, and the passage of the U.S. Clean Air Act intensified interest in such engines. The military and large commercial fleet operators were particularly focused on efficiency and multifuel capability over concerns for fuel supplies. Automobile manufacturers were focused on gasoline-fueled efficiency and the potential to reduce engine-out legislated NOx emissions with the stratified-charged combustion systems.
2016-04-05
Technical Paper
2016-01-0174
Jun Ni, Jibin Hu, Xueyuan Li, Bin Xu, Junjie Zhou
Abstract In order to discuss the limit handling performance of a FSAE race car, a method to generate the G-G diagram was proposed based on phase plane concept. The simulated G-G diagram was validated by experiments with an electric FSAE race car. In section 1, a nonlinear 7 DOFs dynamic model of a certain electric FSAE race car was built. The tire mechanical properties were described by Magic Formula, and the tire test data was provided by FSAE TTC. In section 2, firstly the steady-state yaw rate response was discussed in different vehicle speed and lateral acceleration based on the simulations. Then the method to generate the G-G diagram based on phase plane concept was proposed, and the simulated G-G diagram of a certain FSAE race car was obtained. In section 3, the testbed FSAE race car was described, including the important apparatuses used in the experiments. Based on the race track experiment, the G-G diagram of the race car was obtained.
2016-04-05
Technical Paper
2016-01-0173
Jeremy Cuddihy, Steven W. Beyerlein, Theron White, Dan Cordon
Abstract There is insufficient time within a single technical elective to learn principles of internal combustion engine operation as well as specialized simulation tools such as GT Suite or Kiva. A number of authors have recognized this constraint, and they have structured their internal combustion engine text around use of programming languages such as FORTRAN, C++, and MATLAB®. This paper reports on how the capabilities of MATLAB® have been synergized with learning activities and homework assignments to set the stage for a successful final engine simulation project. The MATLAB® code involved in this effort can accept basic input parameters such as bore, stroke, compression ratio, spark advance, throttle position, RPM, air/fuel equivalence ratio, and volumetric efficiency. The code returns output power and torque using the Wiebe function and bulk temperature.
2016-04-05
Technical Paper
2016-01-0171
Xunzhe Zhang, Richard Stobart, Ran Bao
Abstract China is the world’s largest automotive producer and has the world’s biggest automobile market. However, in the past decades, the development of China’s automotive industry has depended primarily on the foreign direct investment; domestic automakers have struggled in the lower ranks of car producers. In recent years, China’s automotive industry, supported by government policies, has been improving their Research and Development (R&D) capacity, to compete with their international peers. Against this background, China’s automotive industry requires a large number of R&D professionals who have not only a higher degree but also the applied and practical knowledge and skills of research. For the purpose of meeting the industry’s needs, a new Professional Automotive Engineering Masters Programme was launched in 2009, which aims to deliver the Masters to be the R&D professionals in the future.
2016-04-05
Journal Article
2016-01-0540
Minoru Akahori, Tatsuya Kano, Takayoshi Takahira, Tetsuo Goto, Katsuhiro Kajikawa, Nobuyo Kondo
Abstract A highly anti-corrosive organic-inorganic hybrid paint for automotive steel parts has been developed. The inorganic component included in the paint is silicon dioxide (SiO2), which has the capability to passivate zinc. By application of the paint on a trivalent chromatetreated zinc-plated steel sheet or a trivalent chromate-treated zinc-nickel-plated steel sheet, high anti-corrosion protection can be provided to steel materials. Particularly in the case of application over a zinc-nickel-plated steel sheet, 0 mm corrosion depth after a cyclic corrosion test (CCT) of 450 cycles was demonstrated.
2016-04-05
Journal Article
2016-01-0524
Venkat Pisipati, Srikanth Krishnaraj, Amy McGuckin Webb, Pavankumar Reddy Kandukuri
Abstract The Automotive industry’s use of digital technology such as Computer Aided Engineering (CAE) to perform virtual validation has progressed to effectively replace a large percentage of physical validation. This is primarily due to the increased accuracy and cost/time efficiencies that virtual validation offers compared to conventional physical prototyping and testing. With product development (PD) cycles becoming more compressed, CAE has assumed a more significant role in early, advanced design and structural evaluation. One of the areas where CAE is widely employed is in development of the Instrument Panel (IP) commonly referred to as the dashboard. For the purposes of this study, the term IP represents the plastic/polymer structure only, and not the full IP sub-system. The IP sub-system includes the structural member, the Cross Car Beam (CCB) assembly and all the IP mounted modules.
2016-04-05
Technical Paper
2016-01-1441
Jonathan Frank Antin, Justin Owens, James Foley, Kazutoshi Ebe, Brian Wotring
Abstract This study presents a long-term examination of the effects of two types of perceptual-cognitive brain training programs on senior driver behavior and on-road driving performance. Seniors (70+) engaged in either a Toyota-designed in-vehicle training program based on implicit learning principles or a commercially available computer-based training program developed by Posit Science. Another group served as a no-contact control group; total enrollment was 55 participants. Participants completed a series of four experimental sessions: (1) baseline pre-training, (2) immediate post-training, (3) 6-9 months post-training, and (4) 12-16 months post-training. Experimental metrics taken at each session included measures of vehicle control and driver glance behavior on public roads.
2016-04-05
Technical Paper
2016-01-1371
Satish Jaju, Pritesh Jain, Gopal Musale
Abstract The unit analysis methodology can be used for designing component or product in a product development process. This method may be used for designing the crush can, bumper beam, crush can long member, B-frame or A-pillar in frontal impact analysis. Unit assembly model technique can be effectively used in many CAE load cases to evaluate CAE simulations such as pedestrian impact analysis (ECE R78 / ENCAP), interior trim related head impact simulations (FMVSS201U), under run protection simulation for commercial vehicles (Front Underrun Protection Device ECE R93, Rear Underrun Protection Device ECE R58, Side Underrun Protection Device ECE R73), airbag deployment optimization etc. These CAE analyses correlate better with actual test. This paper gives idea about how the cost of product design can be reduced by using unit analysis. To reduce time of vehicle development such as cost of prototype, testing cost, optimization cost unit analysis is more economical.
2016-04-05
Technical Paper
2016-01-1365
Siddharth Bhupendra Unadkat, Suhas Kangde, Mahalingesh Burkul, Mahesh Badireddy
Abstract The overall automotive industry is moving toward first time right test which in turn needs first time right analysis. This is due to the enormous pressure of cost, mass, time to market and availability of prototype vehicles for testing. Use of finite element methods enables to upfront predict the system behavior in operating conditions and evaluation of structural strength. In vehicle product development process, hood slam durability evaluation is one of the important tests for body closure structure. Current work showcases an effort made for developing virtual hood slam test. The virtual model consists of BIW, hood, hinge joint, interface like CRFM (cooling-radiator-fan module) and latch mechanism with spring preload. Analysis performed with LSDyna solver. An impact loading is applied by converting potential energy to kinetic energy, mimicking the hood dropping from a specified height on the hood latch.
2016-04-05
Technical Paper
2016-01-1429
Jangwoon Park, Sheila Ebert-Hamilton, K. Han Kim, Monica Jones, Byoung-Keon Park, Matthew Reed
Abstract This paper reports on the development and validation of an automated seat-dimension extraction system that can efficiently and reliably measure SAE J2732 (2008) seat dimensions from 3D seat scan data. The automated dimension-extraction process consists of four phases: (1) import 3D seat scan data along with seat reference information such as H-point location, back and cushion angles, (2) calculate centerline and lateral cross-section lines on the imported 3D seat scan data, (3) identify landmarks on the centerline and cross-section lines based on the SAE J2732 definitions, and (4) measure seat-dimensions using the identified landmarks. To validate the automated seat measurements, manually measured dimensions in a computer-aided-design (CAD) environment and automatically extracted ones in the current system were compared in terms of mean discrepancy and intra- and inter-observer standard deviations (SD).
2016-04-05
Technical Paper
2016-01-1419
Helen S. Loeb, Sam Chamberlain, Yi-Ching Lee
Abstract Motor vehicles crashes are the leading cause of injury and death of US teens. Driving simulators offer a way to safely expose drivers to specific events in a controlled and repeatable manner. They empower researchers by enabling them to compare different groups and driving behaviors and assess the cognitive and attention skills that are essential to safe driving. Classically, assessment of eye glances and gaze duration relies largely on time-consuming data reduction and video coding. In addition, the synchronization of eye tracker and simulator data is essential to a valid analysis of the eye glances patterns in relation to the driving scenario. To better understand and quantify eye glances in relation to a driving scene, Eyesync was developed as a synchronization bridge between an eye tracker and a driving simulator. It allows the real time synchronization and logging of eye tracking and simulator data. The design of the software is presented in this paper.
2016-04-05
Journal Article
2016-01-0002
Scott Eisele, Masahiro Yamaura, Nikos Arechiga, Shinichi Shiraishi, Joseph Hite, Jason Scott, Sandeep Neema, Theodore Bapty
Abstract Complex systems, such as modern advanced driver assistance systems (ADAS), consist of many interacting components. The number of options promises considerable flexibility for configuring systems with many cost-performance-value tradeoffs; however the potential unique configurations are exponentially many prohibiting a build-test-fix approach. Instead, engineering analysis tools for rapid design-space navigation and analysis can be applied to find feasible options and evaluate their potential for correct system behavior and performance subject to functional requirements. The OpenMETA toolchain is a component-based, design space creation and analysis tool for rapidly defining and analyzing systems with large variability and cross-domain requirements. The tool supports the creation of compositional, multi-domain components, based on a user-defined ontology, which captures the behavior and structure of components and the allowable interfaces.
2016-04-05
Technical Paper
2016-01-0003
Alberto Taraborrelli, Francesco Braghin
Abstract This paper reports the studies, design and developments of an electronic electro-actuated gearshifter installed on the DP7, which is Politecnico di Milano car that took part at Formula SAE 2015 competitions in Hockenheim and Varano dè Melegari. The original idea was born to replace the hydraulic gearshift system used until 2011 because of its high weight and cost. After many evaluations about the kind of technology to use, made by previous team members in the electronic department, the final project was a fully electric shifter. This system has proven its qualities among which are lightness and low cost.
2016-04-05
Technical Paper
2016-01-0005
Nick Smith
Abstract Model Based Systems Engineering (MBSE) [1, 2] has emerged as a solution to the extreme design challenges caused by automotive Electrical/Electronic (EE) complexity [3]. This paper explores how coherency in early design can be applied across the entire EE design cycle. Starting from a functional abstraction, we introduce a new lightweight solution to evaluate and guide optimized implementations integrating software, networks, devices, and connectivity. The pattern used for this and the data created can be directly driven into downstream, domain-specific design flows delivering vehicle lower costs, better design quality, and faster innovation.
2016-04-05
Technical Paper
2016-01-0007
Gopal Athani, Kapil Dongare, Rajesh Balusu, Subhabrata Gupta, Srinivasa Raju Gavarraju
Abstract Micro Hybrid Systems are essentially first step towards the electrification of the powertrains. They are aimed at improving the fuel efficiency of the conventional gasoline and diesel power trains with conventional 12 V electrical system, and thus reduce the CO2 emissions as well. Various technologies like Engine Stop-Start, Intelligent Alternator Control, and Electrical Energy Management Systems are included in the bracket of micro hybrid systems. These system functions demand a totally different approach for managing the SLI battery, which is a total departure from the conventional approach. Particularly, the Alternator Shutdown function of Intelligent Alternator Control maintains a calibrated average level of State of Charge, which is typically around 80%, to ensure that the battery can accept more current, during the energy recuperation, which indirectly improves fuel economy.
2016-04-05
Technical Paper
2016-01-0016
Jörg Schäuffele
Abstract The functions provided by the E/E system of modern vehicles can be assigned to the classical domains of powertrain, chassis, body and multimedia. Upcoming functions are forming new domains for advanced driver assistance and cloud integration. Therefore networking of functions is not limited to the vehicle but includes also the cloud. These trends imply major changes like the introduction of Ethernet as onboard networking technology or increasing safety and security needs. To design the best E/E architecture three groups of optimization targets are most relevant: Global vehicle targets, E/E targets derived from the implemented vehicle functions and product line targets for an E/E architecture. The PREEvision approach for E/E architecture design and optimization is a model based approach - inspired by the relevant and widely accepted automotive standards. Import and export filters allow the easy integration with PREEvision and complementation of existing tool chains.
2016-04-05
Technical Paper
2016-01-0028
Ali Shahrokni, Peter Gergely, Jan Söderberg, Patrizio Pelliccione
Abstract In areas such as Active Safety, new technologies, designs (e.g. AUTOSAR) and methods are introduced at a rapid pace. To address the new demands, and also requirements on Functional Safety imposed by ISO 26262, the support for engineering methods, including tools and data management, needs to evolve as well. Generic and file-based data management tools, like spreadsheet tools, are popular in the industry due to their flexibility and legacy in the industry but provide poor control and traceability, while rigid and special-purpose tools provide structure and control of data but with limited evolvability. As organizations become agile, the need for flexible data management increases. Since products become more complex and developed in larger and distributed teams, the need for more unified, controlled, and consistent data increases.
2016-04-05
Technical Paper
2016-01-0040
Ming Meng, Wilson Khoo
The modern vehicle development is highly dependent on software. The software development plays an extremely important role in vehicle safety and security. In order to ensure software high quality and safety standards, we have investigated the secure software development process and analyzed the works in this area. Based on our analysis, we have identified the similarities and differences between the secure software development process and the existing vehicle development process. We then made suggestions on how to adopt the secure software development process in the overall vehicle development process.
2016-04-05
Technical Paper
2016-01-0051
Hongyu Zheng, Mingxin Zhao
Abstract Electric power steering (EPS), active front wheel steering (AFS) and steer by wire systems (SBW) can enhance the handling stability and safety of the vehicle, even in dangerous working conditions. Now, the development of the electric control steering system (ECS) is mainly based on the way that combines the test of the electric steering hardware-in-loop (HIL) test bench with real vehicle tests. However, the real vehicle tests with higher cost, long cycle and vulnerable to space weather have the potential safety problems at early development. On contrast, electronic control steering HIL test bench can replace real vehicle tests under various working conditions and make previous preparations for real vehicle road tests, so as to reduce the number of real vehicle test, shorten the development cycle, lower development costs, which has gradually become the important link of research and development of electronic steering system.
2016-04-05
Technical Paper
2016-01-0046
Markus Ernst, Mario Hirz, Jurgen Fabian
Abstract A steady increasing share and complexity of automotive software is a huge challenge for quality management during software development and in-use phases. In cases of faults occurring in customer’s use, warranty leads to product recalls which are typically associated with high costs. To avoid software faults efficiently, quality management and enhanced development processes have to be realized by the introduction of specific analysis methods and Key Process/Performance Indicators (KPIs) to enable objective quality evaluations as soon as possible during product development process. The paper introduces an application of specific analysis methods by using KPIs and discusses their potential for automotive software quality improvement. Target is to support quality evaluation and risk-analysis for the release process of automotive software.
2016-04-05
Technical Paper
2016-01-0053
Abhishek Sharma
Abstract Today open source software is widely used in different domains like Desktop systems, Consumer electronics (smart phones, TV, washing machines, camera, printers, smart watches), Automotive, Automation etc. With the increased involvement of the open source software in the different domains including the safety critical ones, there has been a requirement of the well-defined test strategy to test and verify such systems. Currently there are multiple open source tools and frameworks to choose from. The paper describes the various open source test strategies and tools available to qualify such systems, their features, maintenance, community support, advantages and disadvantages. Target audience would be the software engineers, program managers, using an open source stack for the product development.
2016-04-05
Journal Article
2016-01-0078
Eric DiBiaso, Bert Bergner, Jens Wuelfing, Robert Wuerker, Carlos Almeida
Abstract Ethernet technology using a single unshielded twisted pair (UTP) is considered to have a promising future in the automotive industry. While 100Mbps transmission speeds can be achieved with standard connector platforms, 1Gbps requires specific design rules in order to ensure error free transmissions. This paper explains the specific challenges for high speed UTP solutions applied in automotive environments. Automotive relevant signal integrity (SI) and electromagnetic compatibility (EMC) connector limitations are also discussed in detail. Through simulations and testing, the connector design criteria and rules necessary for meeting all the electrical and mechanical requirements for such automotive applications are evaluated and shown. This is followed by the introduction of a modular and scalable MATEnet Ethernet connection system utilizing an optimized cable termination technology.
2016-04-05
Journal Article
2016-01-0075
Steven Holland, Tim Felke, Luis Hernandez, Robab Safa-Bakhsh, Matthew A. Wuensch
Abstract Health Ready Components are essential to unlocking the potential of Integrated Vehicle Health Management (IVHM) as it relates to real-time diagnosis and prognosis in order to achieve lower maintenance costs, greater asset availability, reliability and safety. IVHM results in reduced maintenance costs by providing more accurate fault isolation and repair guidance. IVHM results in greater asset availability, reliability and safety by recommending preventative maintenance and by identifying anomalous behavior indicative of degraded functionality prior to detection of the fault by other detection mechanisms. The cost, complexity and effectiveness of the IVHM system design, deployment and support depend, to a great extent, on the degree to which components and subsystems provide the run-time data needed by IVHM and the design time semantic data to allow IVHM to interpret those messages.
2016-04-05
Technical Paper
2016-01-0571
Guillaume Bernard, Mark Scaife, Amit Bhave, David Ooi, Julian Dizy
Abstract Internal combustion (IC) engines that meet Tier 4 Final emissions standards comprise of multiple engine operation and control parameters that are essential to achieve the low levels of NOx and soot emissions. Given the numerous degrees of freedom and the tight cost/time constraints related to the test bench, application of virtual engineering to IC engine development and emissions reduction programmes is increasingly gaining interest. In particular, system level simulations that account for multiple cycle simulations, incylinder turbulence, and chemical kinetics enable the analysis of combustion characteristics and emissions, i.e. beyond the conventional scope of focusing on engine performance only. Such a physico-chemical model can then be used to develop Electronic Control Unit in order to optimise the powertrain control strategy and/or the engine design parameters.
2016-04-05
Technical Paper
2016-01-0409
Fatih Unal, Cem Sorusbay
Abstract In an effort to support design and testing activities at product development lifecycle of the engine, proper duty cycle is required. However, to collect data and develop accurate duty cycles, there are not any vehicles equipped with prototype engines at customers. Therefore, in this paper, discrete duty cycle development methodology is studied to generate trailer truck engine usage profile which represents driving conditions in Turkey for engines in development phase. Cycles are generated using several vehicles equipped with prototype engines and professional drivers that can mimic customer usage. Methodology is based on defining real-world customer driving profile, discretizing real-world drives into separate events, collecting vehicle data from each discrete drive, determining the weight of events by conducting customer surveys and creating a representative reference usage profile with data analysis.
2016-04-05
Technical Paper
2016-01-0458
Jiawei Li, Gangfeng Tan, Yangjie Ji, Yongchi Zhou, Ziang Liu, Yingxiao Xu
Abstract Vehicle auxiliary braking system is very significant to the brake safety. The eddy current retarder (ECR) has a good braking performance, but the braking torque would fade under high speed domain. In the contrary, the regenerative brake (RGB) could provide a satisfied braking performance in high speed domain. However, the braking torque in low speed domain is insufficient. This paper proposed a novel concept of the integrated energy-recuperation retarder (IEER), which would take advantage of the merits of both the ECR and the RGB to have a steady braking performance in all-speed domain. The IEER integrates the structures of rotary eddy current retarder (RECR) and the RGB, both of which share a stator. Braking torque of the IEER produced by stator core and armature-windings can stack together, and therefore the IEER can provide greater braking torque than the RECR. Besides, the IEER can recover electric energy from armature-windings.
2016-04-05
Technical Paper
2016-01-0480
Weiguo Zhang, Mark Likich, Mac Lynch, John White
Abstract The noise radiated from the snorkel of an air induction system (AIS) can be a major noise source to the vehicle interior noise. This noise source is typically quantified as the snorkel volume velocity which is directly related to vehicle interior noise through the vehicle noise transfer function. It is important to predict the snorkel volume velocity robustly at the early design stage for the AIS development. Design For Six Sigma (DFSS) is an engineering approach that supports the new product development process. The IDDOV (Identify-Define-Develop-Optimize-Verify) method is a DFSS approach which can be used for creating innovative, low cost and trouble free products on significant short schedules. In this paper, an IDD project which is one type of DFSS project using IDDOV method is presented on developing a robust simulation process to predict the AIS snorkel volume velocity. First, the IDDOV method is overviewed and the innovative tools in each phase of IDDOV are introduced.
2016-04-05
Journal Article
2016-01-0467
Haizhen Liu, Weiwen Deng, Rui He, Jian Wu, Bing Zhu
Abstract This paper presents a unified novel function-based brake control architecture, which is designed based on a top-down approach with functional abstraction and modularity. The proposed control architecture includes a commands interpreter module, including a driver commands interpreter to interpret driver intention, and a command integration to integrate the driver intention with senor-guided active driving command, state observers for estimation of vehicle sideslip, vehicle speed, tire lateral and longitudinal slips, tire-road friction coefficient, etc., a commands integrated control allocation module which aims to generate braking force and yaw moment commands and provide optimal distribution among four wheels without body instability and wheel lock or slip, a low-level control module includes four wheel pressure control modules, each of which regulates wheel pressure by fast and accurate tracking commanded wheel pressure.
Viewing 61 to 90 of 13366

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