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2016-09-20
Technical Paper
2016-01-2018
Syed J. Khalid
Abstract The key commercial aircraft propulsion requirements toward ensuring flight safety, operational efficiency, reduced CO2 footprint, and community acceptability include high installed thrust, low specific fuel consumption, and reduced noise. The objective of this paper is to highlight the various ways turbofan performance can be enhanced. First the advantage of high bypass ratio (BPR) configurations will be explained with the help of clean sheet cycle designs with the corresponding off-design performance. The achievement of hot day performance and improved durability with high BPR designs, and the benefit from core supercharging has been presented. Next, the use of on-line control effector modulations, including variable bypass exhaust nozzle, for further improvement in cruise SFC (up to an indicated 2.6%) is shown. This is followed by a discussion of medium BPR mixed exhaust designs which have a performance advantage compared to the same BPR separate exhaust configurations.
2016-09-20
Technical Paper
2016-01-2017
Devesh Kumar, Konrad Juethner, Yves Fournier
Abstract In modern complex engine design, it is a common challenge to keep simulation in step with changes to component geometry, environmental conditions, and mission data - and this applies to both actual designs and those that belong to the hypothetical design space as explored in design of experiments (DOE). In this paper, an effective simulation process and data management (SPDM) approach is presented that hinges on a focus on components, their generalized connections and programmatic templating. This simulation approach improves the fidelity of engine analysis, engineering productivity, quality, scalability across the gas turbine engine organization, and HPC utilization. In addition to this new analysis machinery, gas turbine engine modeling fidelity is elevated by surpassing commonly used one-dimensional (1D) models of rotors.
2016-09-20
Technical Paper
2016-01-2027
Brett Robbins, Kevin J. Yost, Jon Zumberge
Abstract Detailed machine models are, and will continue to be, a critical component of both the design and validation processes for engineering future aircraft, which will undoubtedly continue to push the boundaries for the demand of electric power. This paper presents a survey of experimental testing procedures for typical synchronous machines that are applied to brushless synchronous machines with rotating rectifiers to characterize their operational impedances. The relevance and limitations of these procedures are discussed, which include steady-state drive stand tests, sudden short-circuit transient (SSC) tests, and standstill frequency response (SSFR) tests. Then, results captured in laboratory of the aforementioned tests are presented.
2016-09-20
Technical Paper
2016-01-2052
Virgilio Valdivia-Guerrero, Ray Foley, Stefano Riverso, Parithi Govindaraju, Atiyah Elsheikh, Leonardo Mangeruca, Gilberto Burgio, Alberto Ferrari, Marcel Gottschall, Torsten Blochwitz, Serge Bloch, Danielle Taylor, Declan Hayes-McCoy, Andreas Himmler
Abstract This paper presents an overview of a project called “Modelling and Simulation Tools for Systems Integration on Aircraft (MISSION)”. This is a collaborative project being developed under the European Union Clean Sky 2 Program, a public-private partnership bringing together aeronautics industrial leaders and public research organizations based in Europe. The provision of integrated modeling, simulation, and optimization tools to effectively support all stages of aircraft design remains a critical challenge in the Aerospace industry. In particular the high level of system integration that is characteristic of new aircraft designs is dramatically increasing the complexity of both design and verification. Simultaneously, the multi-physics interactions between structural, electrical, thermal, and hydraulic components have become more significant as the systems become increasingly interconnected.
2016-09-20
Technical Paper
2016-01-2055
Koji Muraoka, Daisuke Hirabayashi, Masayuki Sato, Yoshihisa Aoki
Abstract JAXA (Japan Aerospace Exploration Agency) has been conducting a research on a future commercial tilt wing VTOL (Vertical TakeOff and Landing) transport under JAXA's "Sky Frontier" Program aiming to develop technologies for aircraft innovation. The research focuses on QTW (Quad Tilt Wing) civil VTOL transport, which features tandem tilt wings with propellers mounted at the mid-span of each wing. The goals of the research in the present phase are to propose a concept of a QTW business VTOL transport system and to pursue the essential technologies development such as OEI (One-Engine-Inoperative) safe recovery, transition flight control and cruise efficient aerodynamic design. Nine passengers business QTW concept was designed and trade-off analysis of the propulsion system architecture for OEI safety was conducted.
2016-09-20
Technical Paper
2016-01-2039
Prashant S. Vadgaonkar, Ullas Janardhan
Avionics industry is moving towards fly-by wire aircrafts with less reliance on mechanical systems leading to increase in the complexity of in-flight hardware elements. RTCA/DO-254 and EUROCAE ED-80 plays a vital role in the design assurance of airborne electronic hardware. RTCA/ DO-254 and EUROCAE ED-80 are the industry standards for Design Assurance Guidance for Airborne Electronic Hardware. The two different agencies FAA and EU regulate and apply this design assurance guidance to the regulatory law in CFR and EASA CS respectively. This paper discusses the need for DO-254 /ED-80 certification in Aerospace industry, the advantages and benefits to the avionics manufacturers. The paper presents the study made on similarities and differences between DO-254/ED-80.
2016-09-20
Technical Paper
2016-01-2069
Zied Aloui, Nawfal Ahamada, Julien Denoulet, Martin Rayrole, Francine Pierre, Marc Gatti
Abstract Avionics is one kind of domain where prevention prevails. Nonetheless failures occur, sometimes due to pilot misreacting, flooded in information. Sometimes information itself would be better verified than trusted. To avoid some kind of failure, it has been thought to add,in midst of the ARINC664 aircraft data network, a new kind of monitoring.
2016-09-20
Technical Paper
2016-01-2047
K. Suresh, Rajkumar Dhande, Udupi Ananthakrishna Acharya
Reducing the amount of physical testing is of importance in the aeronautical industry, where each physical test represents a significant cost. Apart from the cost aspect, it may also be difficult or hazardous to carry out physical testing. Specific to the aeronautic industry are also the relatively long development cycles, implying long periods of uncertainty during product development. In any industry a common viewpoint is that of verification, validation, and uncertainty quantification using simulation models are critical activities for a successful development of a product. In Aeronautical application, the design of store’s related structural parts needs to be certified in accordance with MIL-T-7743F [1]. This paper focuses on a case study for shock analysis, whereby an attempt has been made to reduce the cost of certification by way of replacing the actual physical testing by a reliable high fidelity FE simulation.
2016-09-20
Journal Article
2016-01-2024
Allan J. Volponi, Liang Tang
Abstract Engine module performance trending and engine system anomaly detection and identification are core capabilities for any engine Condition Based Maintenance system. The genesis of on-condition monitoring can be traced back nearly 4 decades, and a methodology known as Gas Path Analysis (GPA) has played a pivotal role in its evolution. GPA is a general method that assesses and quantifies changes in the underlying performance of the major modules of the engine (compressors and turbines) which directly affect performance changes of interest such as fuel consumption, power availability, compressor surge margins, and the like. This approach has the added benefit in that it enables anomaly detection and identification of many engine system accessory faults (e.g., variable stator vanes, handling and customer bleeds, sensor biases and drift).
2016-09-18
Technical Paper
2016-01-1937
Taylor Erva, Adam Loukus, Luke Luskin
Abstract Aluminum metal matrix composite brake rotors with a selective ceramic function reinforcement gradient (FRG) have been developed for automotive applications. This paper will highlight the design, manufacturing, and testing of the rotors. Weight saving of an aluminum composite rotor in comparison to an industry standard cast iron rotor is 50-60%. With this material change comes design considerations to manage rotor temperature, rotor surface integrity, and friction. Manufacturing methods to meet these design constraints were needed to develop a viable high performance aluminum composite rotor. High pressure squeeze casting with soluble coring techniques were developed to incorporate the selective FRG MMC rotors. Dynamometer testing was performed, concentrating on brake friction and temperature to evaluate the macro and micro interfaces in the rotors.
2016-09-14
WIP Standard
AIR5683A
MIL-STD-1553 establishes requirements for digital command/response time division multiplexing (TDM) techniques on military vehicles, especially aircraft. The existing MIL-STD-1553 network operates at a baud rate of 1 Mbps and is limited by the protocol to a maximum data payload capacity of approximately 700 kilobits per second. The limited capacity of MIL-STD-1553 buses coupled with emering data rich applications for avionics platforms plus the expense involved with changing or adding wires to thousands of aircraft in the fleet has driven the need for expanding the data carrying capacity of the existing MIL-STD-1553 infrastructure.
2016-09-14
Technical Paper
2016-01-1872
Bin Wu, Xichan Zhu, Lin li
Abstract Based on the emergency lane change cases extracted from the China naturalistic driving data, the driving steering behavior divides into three phases: collision avoidance, lateral movement and steering stabilization. Using the steering primitive fitting by Gaussian function, the distribution of the duration time, the relationship between steering wheel rate and deflection were analyzed in three phases. It is shown that the steering behavior essentially is composed of steering primitives during the emergency lane-change. However, the combination of the steering primitives is different according to the specific steering constraints in three phases. In the collision avoidance phase, a single steering primitive with high peak is used for the fast steering; in the lateral movement and stabilization phase, a combination of two or even more steering primitives is built to a more accurate steering.
2016-09-12
Article
The practice of building compatibility checks into your development process ensures that designs are compatible with all system requirements right from the start. Just look at Toyota.
CURRENT
2016-09-12
Standard
ARP6328
This document contains guidance for implementing a counterfeit mitigation program in accordance with AS5553. The information contained in this document is intended to supplement the requirements of a higher level quality standard (e.g., AS9100) and other quality management system documents. This is not intended to stand alone, supersede, or cancel requirements found in other quality management system documents, requirements imposed by contracting authorities, or applicable laws and regulations unless an authorized exemption/variance has been obtained.
CURRENT
2016-09-12
Standard
AS5553B
This standard is for use by organizations that procure and/or integrate EEE parts and/or assemblies containing such items. The requirements of this standard are generic and intended to be applied/flowed down, as applicable, through the supply chain to all organizations that procure EEE parts and/or assemblies, regardless of type, size, and product provided. The mitigation of counterfeit EEE parts in this standard is risk-based and these mitigation steps will vary depending on the application, desired performance, and reliability of the equipment/hardware. The requirements of this document are intended to supplement the requirements of a higher level quality standard (e.g., AS/EN/JISQ9100, ISO-9001, ANSI/ASQC E4, ASME NQA-1, AS9120, AS9003, and ISO/TS 16949 or equivalent) and other quality management system documents.
2016-09-01
Magazine
Ruling the skies Warsaw University of Technology and Georgia Tech dominate SAE Aero Design competitions. European teams take top spots at FSAE Michigan, U.S. teams at FSAE Lincoln Universitat Stuttgart of Germany and Auburn University of the U.S. take crowns at SAE Collegiate Design Series Formula competitions. Michigan Baja Racing repeats as Baja SAE season champion Coming in second is Rochester Institute of Technology, which was victorious in one of the 3 Baja SAE competitions.
2016-09-01
Magazine
Solving the Greenhouse Gas puzzle While automakers and policymakers debate the TAR, engineers and product planners prepare for the steep climb to meet GHG and CAFE rules beyond 2022. Revving up thermal characterization in the component lab The latest generation of high-speed infrared cameras can capture airbag deployments and other fast-moving actions quickly and accurately. C3 consortium aims for soot solution A newly formed group of companies led by CFD specialists Convergent Science targets exhaust particulate reduction in the combustion chamber. Inside the autonomous vehicle With less focus on driver needs, comfort, safety, and occupant productivity will become key. Editorial: Bad gas?
2016-09-01
Book
Jon M. Quigley, Roopa Shenoy
Project Management for Automotive Engineers: A Field Guide was developed to help automotive engineers be better project managers as automotive projects involve suppliers dispersed across the globe, and can often span multiple years. Project scope change is common, and so too are the budget constraints and tight deadlines. This book is an excellent guide on how to manage continuous change. As project management in this particular industry is intrinsically linked to product development, the chapters focus on the project management aspects that are significant during the various stages of a product development cycle, including business case evaluation, process development cycle, test phases, production ramp up at the plant and at the Tier 1 supplier level, and how to work within a matrix-structured organization. The principles of value projects and how to revive failing projects are discussed.
CURRENT
2016-08-23
Standard
J2914_201608
This document provides an overview on how and why EGR coolers are utilized, defines commonly used nomenclature, discusses design issues and trade-offs, and identifies common failure modes. The reintroduction of exhaust gas into the combustion chamber is just one component of the emission control strategy for internal combustion (IC) engines, both diesel and gasoline, and is useful in reducing exhaust port emission of Nitrogen Oxides (NOx). Other means of reducing NOx exhaust port emissions are briefly mentioned, but beyond the scope of this document.
CURRENT
2016-08-19
Standard
AIR5354A
The following is the history of SAE Committee A-10.
CURRENT
2016-08-17
Standard
J2450_201608
This SAE Standard is applicable to translations of automotive service information into any target language. The metric may be applied regardless of the source language or the method of translation (i.e., human translation, computer assisted translation or machine translation). Note that the current version of the metric does not measure errors in style, making it unsuitable for evaluations of material in which style is important (e.g., owner's manuals or marketing literature). The metric can be expanded to accommodate style and other requirements of particular new media.
2016-08-16
Magazine
Types of aircraft passenger-escape systems An overview of existing and potential new methods for assuring aircraft occupant safety. SAE Skill India Initiative: S2I2 A new SAEINDIA collaboration aims to help young engineers acquire "industry-ready" skills. A technology-driven sustainable-agriculture solution Pumping more air into the cylinder is key to solving the CAFE puzzle, and engineers are hard at work figuring out the best ways to do it with turbocharger and supercharger innovation. Rotorcraft icing computational tool development 3D printing machines can't be built fast enough In the additive-manufacturing world, the costs of components are dropping, the technology is becoming more reliable and parts are fabricated faster, allowing industries beyond aerospace to adopt additive technologies, says Oak Ridge Lab's Ryan Dehoff.
2016-08-14
Article
The race to build up an infrastructure for over-the-air (OTA) updating is heating up as suppliers go all-out to gain a spot in a field that’s expected to see momentous growth.
CURRENT
2016-08-12
Standard
AS9015A
This SAE Aerospace Standard (AS) further defines the requirements for a delegation process identified in Aerospace Quality Management System (AQMS) standards (i.e., AS9100, AS9110, AS9120). This standard establishes minimum requirements for the delegation of product verification to an organization's suppliers; outlining requirements for the initial delegation (qualification/selection), maintenance, and removal/withdrawal of delegations.
2016-08-11
Book
Rani Elhajiar, Tracy Gill
Additive manufacturing (AM) for space exploration has become a growing opportunity as long-range space missions evolve. In partnership with the National Space Grant Foundation and NASA, students from the University of Wisconsin-Milwaukee participated in the 2014-15 X-Hab Academic Innovation Challenge, with participants tasked with developing new AM solutions that would be recyclable with minimal loss in mechanical properties. The teams investigated materials, characterization, testing, modeling, and tool development, including the ability to employ reusable carbon-fiber tension ties. The tools developed show that it is possible to employ thermoplastic polymer materials fabricated using AM together with reusable and flexible high-performance carbon-fiber-based composite ties. The AM-printed part is completely recyclable. The carbon-fiber composite ties are repurposed into new structural configurations without loss in properties.
2016-08-05
Magazine
Clearing the air Sensors, diagnostics and controls advance to help trap emissions. Bringing the heat on cooling technologies Electronic controls, variable-speed fans cool engines, heat aftertreatment systems. 3D printing machines can't be built fast enough In the additive manufacturing world, the costs of components are dropping, the technology is becoming more reliable and parts are fabricated faster, allowing industries beyond aerospace to adopt additive technologies, says Oak Ridge Lab's Ryan Dehoff.
2016-08-04
Magazine
Special report: Lightweighting Uncovering the next actions in the industry's grand mass-reduction campaign. CAE's next leap forward With 3D simulations skyrocketing, engineers are looking forward to highly-optimized toolsets to keep pace with complexity. SAE Convergence 2016 Preview Meet the disruptors, network with peers and learn about the latest tech solutions that are rapidly changing the auto industry. "Military-grade" aluminum Jaguar, Exa say simulation to eliminate prototypes by 2020 OEMs expand testing of FEV variable-compression ratio engine Growth of FCVs and EVs tied to infrastructure Bolt EV seat design cuts weight, delights tall passengers Rolls-Royce reveals a Vision of its future Volvo bets on new PowerPulse, not 48V, to attack turbodiesel 'lag' SEAT to spearhead VW's new platform and 48V technology Dr. Jay Baron of CAR discusses vehicle lightweighting and predicts the outcome of the crucial CAFE mid-term review.
2016-08-03
WIP Standard
J1939DA
This document is intended to supplement the J1939 documents by offering the J1939 information in a form that can be sorted and search for easier use. The J1939 Digital Annex, introduced in August 2013, offers key J1939 technical data in an Electronic Spreadsheet that can be easily searched, sorted, and adapted to other formats. J1939DA contains all of the SPNs (parameters), PGNs (messages), and other J1939 data previously published in the SAE J1939 top level document. J1939DA also contains all of the SLOTs, Manufacturer ID Codes, NAME Functions, and Preferred Addresses previously published in the SAE J1939 top level and the J1939-71 document. J1939DA contains the complete technical details for all of the SPNs and PGNs previously published in the SAE J1939-71 document. It also includes the supporting descriptions and figures previously published in the SAE J1939-71 document.
CURRENT
2016-08-02
Standard
J1121_201608
This recommended practice has been developed to assist engineers and designers in the preparation of specifications for the major types of helical compression and extension springs. It is restricted to a concise presentation of items which will promote an adequate understanding between spring manufacturer and spring user of the major practical requirements in the finished spring. Closer tolerances are obtainable where greater accuracy is required and the increased cost is justified. For the basic concepts underlying the spring design and for many of the details see the SAE Information Report MANUAL ON DESIGN AND APPLICATION OF HELICAL AND SPIRAL SPRINGS, SAE HS 795, which is available from SAE Headquarters in Warrendale, PA 15096. A uniform method for specifying design information is shown in the TYPICAL DESIGN CHECK LISTS FOR HELICAL SPRINGS, SAE J1122.
CURRENT
2016-08-02
Standard
J185_201608
1.1 Minimum criteria are provided for steps, stairways, ladders, walkways, platforms, handrails, handholds, guardrails, and entrance openings which permit ingress to and egress from operator, inspection, maintenance or service platforms on off-road work machines parked in accordance with the manufacturer's instructions. 1.2 This SAE Recommended Practice pertains to off-road self-propelled work machines used in specialized mining machinery categories as defined in SAE J1116. 1.3 The minimum criteria are based on one unladen person using the access system at any one time. 1.4 Purpose This document establishes criteria for access systems primarily to aid in minimizing accidents and injury to personnel getting on, off, or moving about while servicing or preparing to operate off-road machines.
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