Since it is impossible to be all inclusive and cover every aspect of the design/validation process, this document can be used as a basis for preparation of a more comprehensive and detailed plan that reflects the accumulated "lessons learned" at a particular company. The following areas are addressed in this document: 1. Contemporary perspective including common validation issues and flaws. 2. A Robustness Validation (RV) process based on SAE J1211 handbook and SAE J2628. 3. Design checklists to aid in such a RV process.
The all-new 2016 XC90 is built on the mixed-materials SPA chassis and includes PHEV propulsion among its 4-cylinder-only powertrain packages. It shows the future direction of Volvo cars—including automated driving.
This interface document SAE J2286 revises the requirements for file formats as were originally described in SAE J1924. This document describes Interface 1 (I/F 1) in SAE J2461. This document does not imply the use of a specific hardware interface, but may be used with other hardware interfaces such as SAE J1939, ISO 15765 or ISO 14229. The requirements of SAE J2286 supersede the requirements defined by SAE J1924. SAE J2461 establishes the requirements for Interface 1 (I/F 1), as a replacement of the file-based interface described by SAE J1924, as shown by Figure 1. Interface 1 (I/F) is a bi-directional link between the OEM Shop Floor Program (CSCI 1) and the Vendor Component Program (CSCI 2). Using I/F 1, the OEM Shop Floor Program communicates the desired parameters and programming limits for an assembly job to the Vendor Component Program (VCP). In response, the VCP returns programming results to the OEM Shop Floor Program (CSCI 1).
Guideline for Development of Counterfeit Electronic Parts; Avoidance, Detection, Mitigation, and Disposition Systems
This document contains guidance for implementing a counterfeit mitigation program in adherence with AS5553B.
This classification system tabulates the properties of vulcanized rubber materials (natural rubber, reclaimed rubber, synthetic rubbers, alone or in combination) that are intended for, but not limited to, use in rubber products for automotive applications. NOTE 1: The SAE Committee on Automotive Rubber Specifications (CARS) has the sole responsibility for SAE J200. CARS Works closely with and receives input from ASTM Subcommittee D11.30 on Classification of Rubber Compounds with the goal to keep SAE J200 and ASTM D 2000 technically equivalent. Candidate materials presented for development of new tables or for inclusion in Tables A1 or A2 of SAE J200 or Table X1.1 of ASTM D 2000 shall be initiated with the SAE CARS Committee. The procedure to be followed is detailed in Appendix C of SAE J200. NOTE 2: This document may serve many of the needs of other industries in much the same manner as SAE numbered steels.
Transmission: on a mission Ian Adcock speaks with Oerlikon Graziano's head of performance, automotive, Paolo Mantelli, about the revolution ahead for transmission systems. Inside the proving factory Ian Adcock reports on a new business model designed to bridge the skills gap between engineering start-ups and the motor industry. Sensing danger, maximum response Automotive Design looks into passenger safety systems.
Abstract It is important for vehicle concept planning to estimate fuel economy and the influence of vehicle vibration in advance. This can be accomplished using virtual engine specifications and a virtual vehicle frame. In this paper, I will show the power plant model with electric starter and battery that can predict fuel economy, combustion heat results and transient torque. The power plant is a 1.3L 4cyl designed for NA Spark Ignition. The power plant model was realized using an energy based model using VHDL-AMS. Here, VHDL-AMS is modeling language stored in IEC international standard (IEC61691-6) and can realize multi physics in 1D simulation. The modeling language supports electrical, magnetic, thermal, mechanical, fluidic and compressive fluidic domains. The model was created in house using VHDL-AMS and validated on ANSYS SIMPLORER. The simulated results of fuel energy consumption agreed with driving energy and amount of energy losses, e.g. cooling loss, exhaust loss.
Abstract One of the primary excitation sources in a passenger car comes from the powertrain . Refinement of powertrain induced noise is the most critical tasks during a vehicle refinement. Due to ever increasing demand for reduced design and development cycle, most critical decisions have to be made at the concept stage. Powertrain radiated noise is one of the most important performance factor that must be evaluated during the concept stage. Solution time for calculating the radiated noise using the existing acoustic solvers is very high and requires very expensive resources like software and hardware. Arriving the optimal design with conventional method is very tedious job. A new method has been adopted for identifying the critical areas and coming up with the optimal design modifications within a short span of time. Powertrain radiated noise has been calculated with the help of acoustic solver.
Abstract A new turbocharged 60° 2.7L 4V-V6 gasoline engine has been developed by Ford Motor Company for both pickup trucks and car applications. This engine was code named “Nano” due to its compact size; it features a 4-valves DOHC valvetrain, a CGI cylinder block, an Aluminum ladder, an integrated exhaust manifold and twin turbochargers. The goal of this engine is to deliver 120HP/L, ULEV70 emission, fuel efficiency improvements and leadership level NVH. This paper describes the upfront design and optimization process used for the NVH development of this engine. It showcases the use of analytical tools used to define the critical design features and discusses the NVH performance relative to competitive benchmarks.
Analytical and Developmental Techniques Utilized in the Structural Optimization of a New Lightweight Diesel Engine
Abstract Jaguar Land Rover (JLR) has designed and developed a new inline 4 cylinder engine family, branded Ingenium. In addition to delivering improved emissions and fuel economy over the outgoing engine, another key aim from the outset of the program was to reduce the combustion noise. This paper details the NVH development of the lead engine in this family, a 2.0 liter common rail turbo diesel. The task from the outset of this new program was to reduce the mass of the engine by 21.5 kg, whilst also improving the structural attenuation of the engine by 5 dB in comparison to the outgoing engine. Improving the structural attenuation by 5 dB was not only a key enabler in reducing combustion noise, but also helped to achieve a certified CO2 performance of 99 g/km in the all-new Jaguar XE model, by allowing more scope for increasing cylinder pressure forcing without compromising NVH.
Abstract OEMs are racing to develop lightweight vehicles as government regulations now mandate automakers to nearly double the average fuel economy of new cars and trucks by 2025. Lightweight materials such as aluminum, magnesium and carbon fiber composites are being used as structural members in vehicle body and suspension components. The reduction in weight in structural panels increases noise transmission into the passenger compartment. This poses a great challenge in vehicle sound package development since simply increasing weight in sound package components to reduce interior noise is no longer an option . This paper discusses weight saving approaches to reduce noise level at the sources, noise transmission paths, and transmitted noise into the passenger compartment. Lightweight sound package materials are introduced to treat and reduce airborne noise transmission into multi-material lightweight body structure.
Aircraft icing has been a focus of the aviation industry for many years. While regulations existed for the certification of aircraft and engine ice protection systems (IPS), no FAA or EASA regulations pertaining to certification of ice detection systems existed for much of this time. Interim policy on ice detection systems has been issued through the form of AC 20-73A as well as FAA Issue Papers and EASA Certification Review Items to deal mainly with Primary Ice Detection Systems. A few years ago, the FAA released an update to 14 CFR 25.1419 through Amendment 25-129 which provided the framework for the usage of ice detection systems on aircraft. As a result of the ATR-72 crash in Roselawn, Indiana due to Supercooled Large Droplets (SLD) along with the Air France Flight 447 accident and numerous engine flame-outs due to ice crystals, both the FAA and EASA have developed new regulations to address these concerns.
Abstract The intent of this paper is to provide a general overview of the main engineering and test activities conducted in order to support A350XWB Ice and Rain Protection Systems certification. Several means of compliance have been used to demonstrate compliance with applicable Certification Basis (CS 25 at Amendment 8 + CS 25.795 at Amendment 9, FAR 25 up to Amendment 129) and Environmental protection requirements. The EASA Type Certificate for the A350XWB was received the 30th September 2014 after 7 years of development and verification that the design performs as required, with five A350XWB test aircraft accumulating more than 2600 flight test hours and over 600 flights. The flight tests were performed in dry air and measured natural icing conditions to demonstrate the performance of all ice and rain protection systems and to support the compliance demonstration with CS 25.1419 and CS25.21g.
Mitsubishi's top North American product planner talks about the 2016 Outlander and why his team is getting more design and engineering responsibility going forward.
The beginnings of the new compact sedan can be traced back to the slightly ethereal, emotional, even psychological world of marketing.
Executive Viewpoints Off-highway industry executives from companies such as BorgWarner, Perkins, Cummins, and Danfoss reflect upon challenges inside, and outside, the industry, and what technologies, innovations, and strategies will need to be implemented to thrive into the long-term future. 16th Annual Product Guide Top products from throughout the industry covering technologies such as Powertrain & Energy, Hydraulics, Electronics, and Testing & Simulation.
This SAE Recommended Practice identifies and defines terms specifically related to brake systems.
Getting greener To meet upcoming fuel economy and emissions regulations, the developmental homogeneous charge compression ignition (HCCI) engine shows promise, but pursuit of more conventional engine technologies may be the better path. Highlights of Baja SAEINDIA The 2015 event, the 8th edition with the theme of Beyond Boundaries, was won by the College of Engineering, Pune. Rise of the underdogs Problem-plagued effort last year spurs Baja SAE team from VIT University of India to overhaul itself and its car. Testing reality in an increasingly complex design space Digital simulation tools have transformed the designing and testing of new aircraft, as well as the way they are manufactured and sustained.
This standard defines uniform quality and technical requirements relative to metallic parts marking performed using "data matrix symbology" within the aviation, space, and defense industry. ISO/IEC 16022 specifies general requirements (e.g., data character encodation, error correction rules, decoding algorithm). In addition to ISO/IEC 16022 specification, part identification with such symbology is subject to the requirements in this standard to ensure electronic reading of the symbol. The marking processes covered by this standard are as follows: - Dot Peening - Laser - Electro-Chemical Etching Further marking processes will be included, if required. Unless specified otherwise in the contractual business relationship, the company responsible for the design of the part shall determine the location of the data matrix marking. Symbol position should allow optimum illumination from all sides for readability. This standard does not specify information to be encoded.
Using the benchmark Alpha mixed-materials architecture that it pioneered on Cadillac ATS, GM takes over 200 lb out of the admittedly overweight 2015 Camaro and adds its first turbocharged four-cylinder powertrain.
Brakes Standards Interface Analysis Considering Brazilian, European and North American Regulations Focusing on Technologies Introduction
Summary It is very important and unquestionable that we need to have a clear technical requirement for Air Brake Systems and its components, since it is one of most important regarding safety. Looking to heavy commercial vehicles and possible air brake system failures, everything becomes clearly to pay total attention for these normative and regulatory requirements. Historically, the development of Brakes technology has started on EUA and Europe and consequently two strong and distinct requirements were structured: FMVSS 121 and ECE-R13. From decades people are trying to harmonize these requirements and for passenger cars, the evolution was faster. However, for commercial vehicles there are more peculiarities considering regional applications and some of them cultural and implementation time.
This SAE Recommended Practice presents a method and example results for determining the Automotive Safety Integrity Level (ASIL) for automotive electrical and electronic (E/E) systems. This activity is required by ISO 26262-3:2011 , and it is intended that the process and results herein are consistent with ISO 26262:2011 . The technical focus of this document is on vehicle motion control systems. It is limited to passenger cars weighing up to 3.5 metric tons. Furthermore, the scope of this recommended practice is limited to collision-related hazards. ISO 26262:2011  has a wider scope than SAE J2980, covering other functions and accidents (not just motion control or collisions as in SAE J2980).
Democratizing hybrid technologies Engineers continue to wring efficiency and mass out of their latest electrified propulsion systems with the aim of mainstreaming the technology. Automakers see possibilities, limits for gesture controls Recent concepts have shown the possibilities of gesture for controlling infotainment functions but the need for industry standards and control simplification complicate development. Ferrari massages 458 to create 488 GTB Ferrari engineers have further refined the 458 Italia model with a new turbocharged and downsized engine and revised aerodynamics to create the 488 GTB.
This document describes requirements for standardized processes (and associated technologies) that ensure type design data are retrievable and usable for the life of a type certificate (50+ years). These processes are primarily concerned with, but not limited to, digital type design data retained in threedimensional representations and associated data that is required for complete product definition, such as tolerances, specification call-outs, product structure and configuration control data, etc. This process standard includes process requirements for managing the evolution of technologies required to ensure the availability of the data for the life of the product. This data must be available to meet regulatory, legal, contractual and business requirements. This process standard is not intended to incorporate every company specific requirement and does not dictate specific organizational structures within a company.
Historically SAE has been concerned with nomenclature as an integral part of the standards development process. Guidelines for automotive nomenclature were written in 1916, were last revised in 1941, and were included in the SAE Handbook until 1962. The present diversity of groups working on nomenclature in the various ground vehicle committees led to the organization of the Nomenclature Advisory Committee under SAE Automotive Council.
Megacity growth and energy demand are driving a diverse future mix of autonomous vehicles, car sharing, and cycling, among other more sustainable future-transportation solutions.
Fibre Channel is the primary avionics bus on many modern military aircraft. It is also the defined High-Speed bus for MIL-STD-1760E weapons applications. Profiled Ethernet networks are the primary avionics bus in many commercial aircraft and Commercial Ethernet is an ever increasing presence in modern military aircraft as well. This network standard is a convergence of Fibre Channel and Ethernet into a unified network standard which will provide a seamless approach to integrating end systems from either technology into a merged network structure. This work is based upon the commercial data storage market industry’s work on the Converged Data Storage Network or FCoE (Fibre Channel over Ethernet). This effort will look at profiling the FCoE work done in the commercial industry and adding information where necessary to affect a networking standard that will seamlessly integrate end systems from Commercial Ethernet, Fibre Channel, or FCoE enhanced devices.
Comparison Amongst Emerging Markets in Regards to Headlamp Performance and the Challenges Ahead for Global Programs
Abstract The challenges around global products have been lately one of the key challenges for the lighting community. This paper will present a survey which was held with costumers from China, India, Europe and Brazil understanding the difference and similarities regarding the lighting attributes. It brings also a discussion how to develop a lamp globally that fulfils everyone's needs and addresses potential trade-offs in design and performance.
Abstract This paper summarises the history of Rochdale Motor Panels and Engineering Ltd. (RMP), established in England after the Second World War, from its origins as a small car-repair business though to the manufacture of sports coupés utilising an innovative glass-fibre monocoque construction. The political climate which caused RMP and similar undertakings to develop and flourish in the 1950s and 60s is explained together with details of the three men who had the defining influence on the cars that were created. Products, including aluminium-bodied cars, produced primarily for racing, are described, leading into the introduction of glass-fibre construction which enabled a profitable transition into higher volume body and chassis manufacture, and ultimately completely assembled cars.
Abstract Use of Model-Based Design (MBD) processes for embedded controls software development has been purported for nearly the last decade to result in cost, quality, and delivery improvements. Initially the business case for MBD was rather vague and qualitative in nature, but more data is now becoming available to support the premise for this development methodology. Many times the implementation of MBD in an organization is bundled with other software process improvements such as CMMI or industry safety standards compliance, so trying to unbundle the contributions from MBD has been problematic. This paper addresses the dominant factors for MBD cost savings and the business benefits that have been realized by companies in various industries engaged in MBD development. It also summarizes some key management best practices and success factors that have helped organizations achieve success in MBD deployment.