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2016-05-03
WIP Standard
J1939DA
This document is intended to supplement the J1939 documents by offering the J1939 information in a form that can be sorted and search for easier use. The J1939 Digital Annex, introduced in August 2013, offers key J1939 technical data in an Electronic Spreadsheet that can be easily searched, sorted, and adapted to other formats. J1939DA contains all of the SPNs (parameters), PGNs (messages), and other J1939 data previously published in the SAE J1939 top level document. J1939DA also contains all of the SLOTs, Manufacturer ID Codes, NAME Functions, and Preferred Addresses previously published in the SAE J1939 top level and the J1939-71 document. J1939DA contains the complete technical details for all of the SPNs and PGNs previously published in the SAE J1939-71 document. It also includes the supporting descriptions and figures previously published in the SAE J1939-71 document.
2016-05-01
Book
Richard Walter, Eric Walter
Modern vehicles have electronic control units (ECUs) to control various subsystems such as the engine, brakes, steering, air conditioning, and infotainment. These ECUs (or simply ‘controllers’) are networked together to share information, and output directly measured and calculated data to each other. This in-vehicle network is a data goldmine for improved maintenance, measuring vehicle performance and its subsystems, fleet management, warranty and legal issues, reliability, durability, and accident reconstruction. The focus of Data Acquisition from HD Vehicles Using J1939 CAN Bus is to guide the reader on how to acquire and correctly interpret data from the in-vehicle network of heavy-duty (HD) vehicles. The reader will learn how to convert messages to scaled engineering parameters, and how to determine the available parameters on HD vehicles, along with their accuracy and update rate. Written by two specialists in this field, Richard (Rick) P. Walter and Eric P.
2016-04-27
Article
Take-it-to-the-limit testing is typically reserved for vehicle development teams, but Jaguar's route and the sensational topography clearly gave Automotive Engineering good insight into F-Pace's dynamic capabilities and its four-year development.
2016-04-19
Article
There is no "silver bullet" for automotive cyber security. A broad-based approach, including cloud and infrastructure protection must be established, and maintained as a continuing operation.
2016-04-18
WIP Standard
AS13001A
The standard applies to aero engine suppliers operating a self-release process as a delegated activity from the delegating organization. While primarily developed around the aero engine supply chain requirements, this standard can also be used in other industry sectors where a self-release process may be of benefit.
2016-04-14
Article
200 million connected vehicles by 2020 will be a huge target. Even the HVAC system will have to be protected.
2016-04-13
WIP Standard
J1982
This SAE Recommended Practice establishes uniform engineering nomenclature for the most common wheel constructions, and their components used on passenger cars, light trucks, and multipurpose vehicles. These wheel constructions are welded “Disc Wheels”, “Cast Wheels” and “Forged Wheels”. This nomenclature and the accompanying drawings are intended to define fundamental wheel terms rather than to provide a comprehensive tabulation of all wheel design types.
2016-04-08
WIP Standard
J1930
This SAE Recommended Practice supersedes SAE J1930 Apr 2002, and is technically equivalent to ISO 15031-2. This document is applicable to all light-duty gasoline and diesel passenger vehicles and trucks, and to heavy-duty gasoline vehicles. Specific applications of this document include diagnostic, service and repair manuals, bulletins and updates, training manuals, repair data bases, underhood emission labels, and emission certification applications. This document should be used in conjunction with SAE J1930-DA Digital Annexes, which contains all of the information previously contained within the SAE J1930 tables. These documents focus on diagnostic terms applicable to electrical/electronic systems, and therefore also contains related mechanical terms, definitions, abbreviations, and acronyms.
2016-04-06
WIP Standard
J1163
This SAE standard specifies a method and the device for use in determining the position of the Seat Index Point (SIP) for any kind of seat. This SAE document provides a uniform method for defining the location of the SIP in relation to some fixing point on the seat.
2016-04-05
Standard
J1617_201604
The mechanism of automotive body corrosion is scientific, based on established laws of chemistry and physics. Yet there are many opinions related to the cause of body corrosion, not always based on scientific axioms. the purpose of this SAE Information report is to present a basic understanding of the types of body corrosion, the factors that contribute to body corrosion, the testing procedures, evaluation of corrosion performance, and glossary o related terms. The purpose of this document is to provide a basic understanding of body corrosion as influenced by materials, environment, design, pretreatment and paint systems, and evaluation thereof. If the reader requires in-depth information on these subjects, additional reading material and personal contacts should be pursued with raw material, paint, chemical, and equipment suppliers.
2016-04-05
Technical Paper
2016-01-0294
Silvio César Bastos
The Excellence of Quality has been approached by companies seeking competitive advantage in the global automotive sector . Product characteristics and functions should meet the expectations of customers in terms of warranty and reliability . The objective of this paper is to present a method to improve the synchronization of customers´s products requirements with their suppliers in terms of production process control and prevention of failure modes for suppliers can achieve quality performance along customer . The improvement allows Suppliers to take preventive and corrective actions by application specifications knowledge of its components in engines and vehicles . The interfaces of components consideres in Production Control Plans with methods and important characteristics for the product assembly and functional are provided on Supplier portal that allows interaction between the Supplier Quality Engineering , supply chain and Quality Assurance .
2016-04-05
Technical Paper
2016-01-0295
Sentao Miao, Yan Fu, Margaret Strumolo, Boxiao Chen, Xiuli Chao, Erica Klampfl, Michael Tamor
With increasing evidence for climate change in response to greenhouse gasses (GHG) emitted by human activities, pressure is growing to reduce fuel consumption via increased vehicle efficiency and to replace fossil fuels with renewable fuels. While real-world experience with bio-ethanol, and a growing body of research on many other renewable fuel pathways, provides some guidance as to the cost of renewable transportation fuel, there has been little work comparing that cost to alternative means of achieving equivalent GHG reductions. In earlier work, we developed an optimization model that allowed the transportation and electricity generating sectors to work separately or jointly to achieve GHG reduction targets, and showed that cooperation can significantly reduce the societal cost of GHG reductions.
2016-04-05
Standard
EIA649-2
This Standard applies to all products produced by NASA Headquarters and NASA Centers, including Component Facilities and Technical and Service Support Centers. This Standard may also apply to the Jet Propulsion Laboratory and suppliers/service providers to the extent specified in their agreements with NASA. This Standard may be cited in the CM requirements of NASA Headquarters, NASA Centers, Programs, Projects, and Supplier agreements.
2016-04-05
WIP Standard
AS1814E

This list of terms, with accompanying photomicrographs where appropriate, is intended as a guide for use in the preparation of material specifications.

The terms and photomicrographs are intended to present definitions only; they do not define either acceptance limits or minimum standards of quality.

Listings are not grouped by specific alloys or conditions and represent the typical microstructures wherever they occur.

Etchants used for the microstructures shown are stated. Where "Krolls" is stated, the composition is 10 ml HF, 30 ml HNO3, and 50 ml water (H2O).

Other common etchants are listed in ASTM E407, Microetching Metals and Alloys.

2016-04-05
Technical Paper
2016-01-1150
Alan Holmes, Jinming Liu, David Ames, Vijay Neelakantan, Khwaja Rahman, Timothy Grewe
Abstract An all-new electric variable transmission (EVT) developed by General Motors for rear-wheel-drive products is at the center of the plug-in hybrid electric vehicle (PHEV) propulsion system for the Cadillac CT6. This transmission includes two integrated electric motors, planetary gearing, and hydraulic clutches. It is capable of power-split-hybrid operation in continuously variable transmission (CVT) ratio ranges, parallel-hybrid operation in fixed gear ratios, and all-electric propulsion in different ratio combinations. Transmission operation, mechanical design, controls design, motor design, and output capability are explained, and simulation results used as the benchmark for final development are included. All-electric launch and driving, selectable regeneration, and power blending with the turbocharged engine provide smooth and seamless propulsion through the entire driving range.
2016-04-05
Technical Paper
2016-01-1171
Shota Hirose, Akemi Okawa, Kenji Ishida, Takahiro Misu, Takeshi Tojo
Abstract Electrification of the powertrain to improve vehicle fuel economy is a key technology to achieve strict fuel economy legislation. However, only limited numbers of small class vehicles such as a B segment adopt electric powertrain. This is presumed that cost effectiveness for fuel economy is small and mounting space for additional powertrain is limited. In this paper, the optimum solution of a strong hybrid system suitable for the small vehicles was studied. First, from the viewpoint of maximization of energy efficiency, we compared contributions of engine efficiency and transmission efficiency during mode cycle driving and selected automated manual transmission as a suitable transmission for small vehicles. In comparing the hybrid system function, we determined a motor generator connecting shaft and a necessary motor generator output power for attaining both fuel economy and drivability.
2016-04-05
Journal Article
2016-01-1164
Oguz H. Dagci, Huei Peng
Abstract The goal of this paper is to explore the complete set of single mode hybrid electric powertrain designs that can be generated with one and two planetary gearsets (PGs). Contrary to an automated design exploration approach, an analytically-based manual method is developed to identify all unique design modes for each hybrid electric powertrain architecture (parallel, series, power-split) that can be created with two planetary gearsets, one engine, one vehicle output shaft, two electric machines, and at most two brake clutches. Feasible design modes are generated according to a procedure that provably covers the entire design space.
2016-04-05
Technical Paper
2016-01-1160
Jonathan Hall, Michael Bassett, Stephen Borman, Tom Lucas, Andrew Whitehead
Abstract Present automobile development is keenly focused on measures to reduce the CO2 output of vehicles. Plug-in hybrid electric vehicles (PHEVs) enable grid electricity, which is clean in tail-pipe emissions terms, to be utilised whilst the on-board electrical storage has sufficient charge. MAHLE Powertrain and Protean have jointly developed a plug-in hybrid demonstrator vehicle based on a C-segment passenger car. The vehicle features Protean’s compact direct drive in-wheel motors with integrated inverters on the rear axle and retains the standard gasoline engine, and manual transmission, on the front axle. To support this one-off prototype, a flexible vehicle control unit has been developed, which is easily re-configurable and adaptable to any hybrid vehicle architecture.
2016-04-05
Technical Paper
2016-01-1159
Amanullah Khan, Timothy Grewe, Jinming Liu, Mohammad Anwar, Alan Holmes, Richard Balsley
Abstract This paper describes the capabilities of a new two-motor plug-in hybrid-electric propulsion system developed for rear wheel drive. The PHEV system comprises a 2.0L turbocharged 4-cylinder direct-injected gasoline engine with the new hybrid transmission [1], a new traction power inverter module, a liquid-cooled lithium-ion battery pack, and on-board battery charger and 12V power converter module. The capability and features of the system components are described, and component performance and vehicle data are reported. The resulting propulsion system provides an excellent combination of electric-only driving, acceleration, and fuel economy.
2016-04-05
Technical Paper
2016-01-1180
Trevor Crain, Thomas Gorgia, R. Jesse Alley
Abstract EcoCAR is North America's premier collegiate automotive engineering competition, challenging students with systems-level advanced powertrain design and integration. The EcoCAR Advanced Vehicle Technology Competition series is organized by Argonne National Laboratory, headline sponsored by the U.S. Department of Energy and General Motors, and sponsored by more than 30 industry and government leaders. In the last competition series, EcoCAR 2, fifteen university teams from across North America were challenged to reduce the environmental impact of a 2013 Chevrolet Malibu by redesigning the vehicle powertrain without compromising performance, safety, or consumer acceptability. This paper examines the results of the EcoCAR 2 competition’s emissions and energy consumption (E&EC) on-road test results for several prototype plug-in hybrid electric vehicles (PHEVs). The official results for each vehicle are presented along with brief descriptions of the hybrid architectures.
2016-04-05
Technical Paper
2016-01-1207
Hiroki Nagai, Masahiro Morita, Koichi Satoh
Abstract Toyota introduced the first generation Prius in 1997. The vehicle was conceived, designed and launched as a dedicated, mass-produced global hybrid vehicle platform, the first of its kind. The introduction of the 2nd and 3rd generation Prius (2003, 2009) saw vehicles with significantly improved performance, including fuel efficiency. The Prius Alpha (Japan/EU), launched in 2011, represented Toyota first foray with Li-ion battery in a strong hybrid configuration. For the Prius Alpha, the adoption of a compact Li-ion battery resulted in sufficient cabin space to allow a 3rd row of seats while maintaining high fuel efficiency. Before and after the launch of the Prius Alpha, an extensive list of tests was performed on the Li-ion battery pack, including electrical, electrochemical, mechanical, and safety. The evaluations were performed in the lab, in the field (demonstration fleets) and by acquiring vehicles used by customers.
2016-04-05
Technical Paper
2016-01-1093
Takao Ohki, Tomoyasu Wada, Tomoyuki Kano, Tomoyoshi Ishimaru, Hideya Osawa
Abstract In recent years, awareness of environmental problems has increased on a global scale, and the development of low fuel consumption technologies has become more and more important in commercial vehicles, as it has been in passenger vehicles. A new 6-speed manual transmission was developed with direct-drive double-overdrive to contribute to the fuel economy performance and engine power of commercial vehicles through gear ratio optimization.
2016-04-05
Journal Article
2016-01-1083
Kenji Sato, Takeru Hamakawa, Takeyuki Yamasaki, Yoshimichi Ishihara, Hisashi Hashimoto, Chao Shi, Hiroaki Haneda, Shinichi Takahashi, Yoshiyuki Iida
Abstract The independent bearing cap is a cylinder block bearing structure that has high mass reduction effects. In general, this structure has low fastening stiffness compared to the rudder block structure. Furthermore, when using combination of different materials small sliding occurs at the mating surface, and fretting fatigue sometimes occurs at lower area than the material strength limit. Fretting fatigue was previously predicted using CAE, but there were issues with establishing a correlation with the actual engine under complex conditions, and the judgment criteria were not clear, so accurate prediction was a challenge. This paper reports on a new CAE-based prediction method to predict the fretting damage occurring on the bearing cap mating surface in an aluminum material cylinder block. First of all, condition a fretting fatigue test was performed with test pieces, and identification of CAE was performed for the strain and sliding amount.
2016-04-05
Technical Paper
2016-01-1112
Byeong Wook Jeon, Sang-Hwan Kim, Donghoon Jeong, Joseph Young-il Chang
Abstract In general, driving performance is developed to meet preference of average customers. But there is no single standardized guideline which can satisfy various driving tastes of all drivers whose gender, cultural background, and age are different. To resolve this issue, automotive companies have introduced drive mode buttons which drivers can manually select from Normal, Eco, and Sport driving modes. Although this multi-mode manual systems is more efficient than single-mode system, it is in a transient state where drivers need to go through troubles of frequently selecting their preferred drive mode in volatile driving situations It is also doubtful whether the three-categorized driving mode can meet complex needs of drivers.. In order to settle these matters, it is necessary to analyze individual driving style automatically and to provide customized driving performance service in real time.
2016-04-05
Technical Paper
2016-01-1097
Satoshi Fukuyama, Tomohide Suzuki, Akira Murata, Hiroshi Mizoguchi, Toshihiko Kamiya
Abstract Aisin AW (AW) and Toyota Motor Corporation (TMC) have developed a new RWD 6 speed automatic transmission, AWR6B45(AC60), suitable for SUV’s and LDT’s in the worldwide market, not only for North America but also for other countries including emerging nations. This 6 speed automatic transmission has achieved low cost, equivalent to AW and TMCs’ current 5 speed automatic transmission, while realizing improvement in both fuel economy and driving performance against current in-house 5-speed automatic transmissions, in addition to satisfying both toughness against various usage and light weight/compactness. They are accomplished by using a compact gear train structure, the latest efficiency improvement technologies, and a high-response, compact hydraulic control system. In addition, the compactness of this 6 speed automatic transmission enables it to replace current 4 speed and 5 speed automatic transmissions for various engine applications.
2016-04-05
Technical Paper
2016-01-1535
Linli Tian, Yunkai Gao
Abstract Based on equivalent static loads method (ESL), a nonlinear dynamic topology optimization is carried out to optimize an automotive body in white (BIW) subjected to representative legislative crash loads, including frontal impact, side barrier impact, roof crush and rear impact. To meet the crashworthiness performances, two evaluation indexes are defined to convert the practical engineering problems into mathematic optimization problems. The strain energy is treated as the stiffness evaluation index of the BIW and the relative displacement is employed as the compliance index of the components and parts.
2016-04-05
Technical Paper
2016-01-1500
Renran Tian, Keyu Ruan, Lingxi Li, Jerry Le, Mike Rao
Abstract Driver state sensing technologies start to be widely used in vehicular systems developed from different manufacturers. To optimize the cost and minimize the intrusiveness towards driving, majority of these systems rely on in-cabin camera(s) and other optical sensors. With their great capabilities of detecting and intervening driver distraction and inattention, these technologies might become key components in future vehicle safety and control systems. However, currently there are no common standards available to compare the performance of these technologies, thus it is necessary to develop one standardized process for the evaluation purpose.
2016-04-05
Technical Paper
2016-01-1573
Ken Archibald, Kyle Archibald, Donald Neubauer
Abstract This paper will document a rationale for wheel straightening based on the rise of declining roads, increased consumer preference for lower profile tires, unintended consequences of wheel customization and the reduction in energy consumption. A recommended patented procedure detailing how A356-T6 wheels can be straightened will be presented. To validate the recommended procedure a sample of wheels was uniformly deformed and straightened and subsequently tested per SAE J328 and SAE J175. Test results are provided that indicate straightened wheels should be fully serviceable in their intended service. A laboratory protocol to replicate the wheel flange cracks is described. The protocol is used to demonstrate that wheels without deformations do not result in flange cracks. Conversely wheels with deformations in excess of 1.5mm do result in cracks at less than 750,000 cycles.
2016-04-05
Technical Paper
2016-01-1537
Anindya Deb, Gunti R. Srinivas, Clifford C. Chou
Abstract The present work is concerned with the objective of developing a process for practical multi-disciplinary design optimization (MDO). The main goal adopted here is to minimize the weight of a vehicle body structure meeting NVH (Noise, Vibration and Harshness), durability, and crash safety targets. Initially, for simplicity a square tube is taken for the study. The design variables considered in the study are width, thickness and yield strength of the tube. Using the Response Surface Method (RSM) and the Design Of Experiments (DOE) technique, second order polynomial response surfaces are generated for prediction of the structural performance parameters such as lowest modal frequency, fatigue life, and peak deceleration value. The optimum solution is then obtained by using traditional gradient-based search algorithm functionality “fmincon” in commercial Matlab package.
2016-04-05
Journal Article
2016-01-0982
Philip Lawson, John Houldcroft, Andrew Neil, Andrea Balcombe, Richard Osborne, Antonio Ciriello, Wilhelm Graupner
Abstract A recent trend in powertrain development organisations has been to apply processes historically associated with manufacturing. The aim is to capitalise on the resulting productivity gains to contain the increasing test demand necessary to develop current and future product. Significant obstacles to the implementation of manufacturing derived methods include the lack of clarity of the engineering test requirements and existing working practices in the product development environment. The System Optimisation Approach has been presented in previous work as a potential solution [1]. As an extension, this paper introduces a new concept closely related to the established manufacturing principle of Process Capability (Cp). Application of the resulting method quantifies the test facility’s capability to provide a test result subject to a specified statistical confidence within a certain number of test repeats.
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