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2017-03-28
Journal Article
2017-01-0204
Gaurav Gosain, Billy Holland, Thomas McKinley
Abstract Understanding customer usage space and its impact on engine, after treatment, and vehicle duty cycles poses challenges in terms of data noise, data variability and complex interrelations. Moreover, humans are only able to concurrently visualize at most 2 to 3 dimensions, limiting the number of engine parameters that can be considered. Previous studies in this field have been limited to understanding trends in data based on single duty cycle, comparatively short application period and time domain segmented clustering analysis. These techniques have been used to determine representative cycles for specific applications. In this paper, K-Means Clustering is used to classify customer usage space based on tens of dimensions, for multiple duty cycles, and over years of operation. The clusters are evaluated based on system, sub-system, and component-based metrics on a day based unsegmented engine parameter values.
2016-12-21
Journal Article
2016-01-9082
Bradley Michael, Rani Sullivan, Dulip Samaratunga, Ratneshwar Jha
Abstract Polymer matrix composites are increasingly adopted in aerospace and automotive industries due to their many attributes, such as their high strength to weight ratio, tailorability, and high fatigue and durability performance. However, these materials also have complex damage and failure mechanisms, such as delaminations, which can severely degrade their strength and fatigue performance. To effectively and safely use composite materials in primary structures, it is essential to assess composite damage response for development of accurate predictive models. Therefore, this study focuses on determining the response of damaged and undamaged carbon epoxy beams subjected to vibration loadings at elevated temperatures. The Hilbert-Huang Transform (HHT) technique is used to analyze the beams’ modal response. The HHT shows potential in identifying the nonlinear damaged response of the beams.
2016-09-27
Technical Paper
2016-01-2091
Raul Cano, Oscar Ibanez de Garayo, Miguel Angel Castillo, Ricardo Marin, Hector Ascorbe, Jose Ramon de los Santos
Abstract The aim of this paper is to present a robust and low-cost automatic system for drilling aluminum stacks, as well as an integral methodology for the design of tool trajectories and the control of the drilling process itself. The proposed system employs a high accuracy robotic arm, a commercial spindle head and a specially developed SCADA, which enables it to load tool trajectories designed by using any software application. Furthermore, this SCADA is useful to monitor the main parameters of the drilling process for anticipating problems related to the unexpected tool wear or for a quick response in case of tool collision. A special jig for positioning the stack to be drilled is designed to increase the robot accessibility. In this work, tests are performed for optimizing the cutting parameters of the robotic system in order to maximize the accuracy and the surface finishing of the holes.
2016-09-27
Technical Paper
2016-01-2107
Rainer Mueller, Matthias Vette, Matthias Scholer, Jan Ball
Abstract The global competition challenges aircraft manufactures in high wage countries. The assembly of large components is very difficult and distinguished by fixed position assembly. Many complex assembly processes such as aircraft assembly are manually done by highly skilled workers. The aircraft manufactures deal with a varying number of items, increasing number of product variants and strict product requirements. During the assembly process hundreds of clips, ties and stringers as well as thousands of rivets must be assembled. To remain competitive in global competition, companies in high wage countries like Germany must insure a continuously high productivity and quality level. To achieve a reduction of cycle times with a simultaneous increase in quality, supportive assistance systems for visual support, documentation and organization within the assembly are required. One example for visual assistance systems are laser projection systems.
2016-09-20
Technical Paper
2016-01-2047
K. Suresh, Rajkumar Dhande, Udupi Ananthakrishna Acharya
Abstract Reducing the amount of physical testing is of importance in the aeronautical industry, where each physical test represents a significant cost. Apart from the cost aspect, it may also be difficult or hazardous to carry out physical testing. Specific to the aeronautic industry are also the relatively long development cycles, implying long periods of uncertainty during product development. In any industry a common viewpoint is that of verification, validation, and uncertainty quantification using simulation models are critical activities for a successful development of a product. In Aeronautical application, the design of store's structural equipments needs to be certified in accordance with MIL-T-7743F [1]. This paper focuses on a case study for shock analysis, whereby an attempt has been made to reduce the cost of certification by way of replacing the actual physical testing by a reliable high fidelity FE simulation.
2016-09-20
Technical Paper
2016-01-1979
William D. Bertelsen
Abstract Technology to create a VTOL for general aviation that is fast, efficient, easy to fly, and affordable, has proven elusive. Bertelsen Design LLC has built a large research model to investigate the potential of the arc wing VTOL to fulfill these attributes. The aircraft that is the subject of this paper weighs approximately 145 kg (320 lbs) and features coaxial, dual-rotating propellers, diameter 1.91 m (75 inches). Power is from an MZ 202 two-cycle, two-cylinder engine. Wingspan is 1.82 m (72 inches). The arc wing differentiates this aircraft from previous deflected-slipstream prototypes, which suffered from pitch-trim issues during transition. This paper will present configuration details of the Bertelsen model, showing how it is possible to generate high lift from a short-span wing system. The Bertelsen model can hover out of ground effect using just two arc-wing elements: a main wing and a “slat”.
2016-09-20
Technical Paper
2016-01-1984
Michael Krenz
Abstract This paper proposes a method of optimizing aircraft system architectures by considering the efficiencies of each energy conversion step necessary to fulfill the intended function. In addition, these conversion efficiencies need to be evaluated at all critical operating points for the systems involved (e.g. engine, generator, loads, etc.). The methodology starts with examining the energy sources on the aircraft, the energy loads and the energy transfer efficiencies between the sources and the loads. Modern aircraft architecture trends are broadly addressed along with a framework for applying this methodology, but specific aircraft are not analyzed due to the proprietary nature of some of the conversion efficiency data.
2016-09-20
Technical Paper
2016-01-2017
Devesh Kumar, Konrad Juethner, Yves Fournier
Abstract In modern complex engine design, it is a common challenge to keep simulation in step with changes to component geometry, environmental conditions, and mission data - and this applies to both actual designs and those that belong to the hypothetical design space as explored in design of experiments (DOE). In this paper, an effective simulation process and data management (SPDM) approach is presented that hinges on a focus on components, their generalized connections and programmatic templating. This simulation approach improves the fidelity of engine analysis, engineering productivity, quality, scalability across the gas turbine engine organization, and HPC utilization. In addition to this new analysis machinery, gas turbine engine modeling fidelity is elevated by surpassing commonly used one-dimensional (1D) models of rotors.
2016-09-20
Technical Paper
2016-01-2020
Constanza Ahumada Sanhueza, Andrea Bristot, Shubham Kumar, Nicolas Schneider, Seamus Garvey, Herve Morvan
Abstract This paper proposes an integrated system’s approach towards design of aero-engine subsystems - seals, bearing chamber, generator and power system. In a conventional design approach, the design of the overall system is typically broken-down into subsystems. Therefore, the focus is not on the mutual interaction between different components or subsystems, resulting in a lack of characterization of the overall system performance at the design phase. A systems design approach adopts a much broader outlook, focusing on the overall optimization of the system performance. This paper is divided into two parts. The first part presents an integrated approach for modelling the electrical, mechanical and hydraulic subsystems of aero engines, in order to analyze the fluid dynamics interactions and reduce the transversal shaft vibrations. For this, an in-line starter/generator and an air-riding seal are studied.
2016-09-20
Technical Paper
2016-01-2018
Syed J. Khalid
Abstract The key commercial aircraft propulsion requirements toward ensuring flight safety, operational efficiency, reduced CO2 footprint, and community acceptability include high installed thrust, low specific fuel consumption, and reduced noise. The objective of this paper is to highlight the various ways turbofan performance can be enhanced. First the advantage of high bypass ratio (BPR) configurations will be explained with the help of clean sheet cycle designs with the corresponding off-design performance. The achievement of hot day performance and improved durability with high BPR designs, and the benefit from core supercharging has been presented. Next, the use of on-line control effector modulations, including variable bypass exhaust nozzle, for further improvement in cruise SFC (up to an indicated 2.6%) is shown. This is followed by a discussion of medium BPR mixed exhaust designs which have a performance advantage compared to the same BPR separate exhaust configurations.
2016-09-20
Technical Paper
2016-01-2027
Brett Robbins, Kevin J. Yost, Jon Zumberge
Abstract Detailed machine models are, and will continue to be, a critical component of both the design and validation processes for engineering future aircraft, which will undoubtedly continue to push the boundaries for the demand of electric power. This paper presents a survey of experimental testing procedures for typical synchronous machines that are applied to brushless synchronous machines with rotating rectifiers to characterize their operational impedances. The relevance and limitations of these procedures are discussed, which include steady-state drive stand tests, sudden short-circuit transient (SSC) tests, and standstill frequency response (SSFR) tests. Then, results captured in laboratory of the aforementioned tests are presented.
2016-09-20
Technical Paper
2016-01-2052
Virgilio Valdivia-Guerrero, Ray Foley, Stefano Riverso, Parithi Govindaraju, Atiyah Elsheikh, Leonardo Mangeruca, Gilberto Burgio, Alberto Ferrari, Marcel Gottschall, Torsten Blochwitz, Serge Bloch, Danielle Taylor, Declan Hayes-McCoy, Andreas Himmler
Abstract This paper presents an overview of a project called “Modelling and Simulation Tools for Systems Integration on Aircraft (MISSION)”. This is a collaborative project being developed under the European Union Clean Sky 2 Program, a public-private partnership bringing together aeronautics industrial leaders and public research organizations based in Europe. The provision of integrated modeling, simulation, and optimization tools to effectively support all stages of aircraft design remains a critical challenge in the Aerospace industry. In particular the high level of system integration that is characteristic of new aircraft designs is dramatically increasing the complexity of both design and verification. Simultaneously, the multi-physics interactions between structural, electrical, thermal, and hydraulic components have become more significant as the systems become increasingly interconnected.
2016-09-20
Technical Paper
2016-01-2069
Zied Aloui, Nawfal Ahamada, Julien Denoulet, Martin Rayrole, Francine Pierre, Marc Gatti
Abstract Avionics is one kind of domain where prevention prevails. Nonetheless failures occur, sometimes due to pilot misreacting, flooded in information. Sometimes information itself would be better verified than trusted. To avoid some kind of failure, it has been thought to add,in midst of the ARINC664 aircraft data network, a new kind of monitoring.
2016-09-20
Technical Paper
2016-01-2055
Koji Muraoka, Daisuke Hirabayashi, Masayuki Sato, Yoshihisa Aoki
Abstract JAXA (Japan Aerospace Exploration Agency) has been conducting a research on a future commercial tilt wing VTOL (Vertical TakeOff and Landing) transport under JAXA's "Sky Frontier" Program aiming to develop technologies for aircraft innovation. The research focuses on QTW (Quad Tilt Wing) civil VTOL transport, which features tandem tilt wings with propellers mounted at the mid-span of each wing. The goals of the research in the present phase are to propose a concept of a QTW business VTOL transport system and to pursue the essential technologies development such as OEI (One-Engine-Inoperative) safe recovery, transition flight control and cruise efficient aerodynamic design. Nine passengers business QTW concept was designed and trade-off analysis of the propulsion system architecture for OEI safety was conducted.
2016-09-20
Journal Article
2016-01-1976
Kiran Thupakula, Adishesha Sivaramasastry, Srikanth Gampa
Abstract Aviation safety is one of the key focus areas of the aerospace industry as it involves safety of passengers, crew, assets etc. Due to advancements in technology, aviation safety has reached to safest levels compared to last few decades. In spite of declining trends in in-air accident rate, ground accidents are increasing due to ever increasing air traffic and human factors in the airport. Majority of the accidents occur during initial and final phases of the flight. Rapid increase in air traffic would pose challenge in ensuring safety and best utilization of Airports, Airspace and assets. In current scenario multiple systems like Runway Debris Monitoring System, Runway Incursion Detection System, Obstacle avoidance system and Traffic Collision Avoidance System are used for collision prediction and alerting in airport environment. However these approaches are standalone in nature and have limitations in coverage, performance and are dependent on onboard equipment.
2016-09-20
Journal Article
2016-01-2024
Allan J. Volponi, Liang Tang
Abstract Engine module performance trending and engine system anomaly detection and identification are core capabilities for any engine Condition Based Maintenance system. The genesis of on-condition monitoring can be traced back nearly 4 decades, and a methodology known as Gas Path Analysis (GPA) has played a pivotal role in its evolution. GPA is a general method that assesses and quantifies changes in the underlying performance of the major modules of the engine (compressors and turbines) which directly affect performance changes of interest such as fuel consumption, power availability, compressor surge margins, and the like. This approach has the added benefit in that it enables anomaly detection and identification of many engine system accessory faults (e.g., variable stator vanes, handling and customer bleeds, sensor biases and drift).
2016-09-20
Technical Paper
2016-01-2039
Prashant S. Vadgaonkar, Ullas Janardhan
Avionics industry is moving towards fly-by wire aircrafts with less reliance on mechanical systems leading to increase in the complexity of in-flight hardware elements. RTCA/DO-254 and EUROCAE ED-80 plays a vital role in the design assurance of airborne electronic hardware. RTCA/ DO-254 and EUROCAE ED-80 are the industry standards for Design Assurance Guidance for Airborne Electronic Hardware. The two different agencies FAA and EU regulate and apply this design assurance guidance to the regulatory law in CFR and EASA CS respectively. This paper discusses the need for DO-254 /ED-80 certification in Aerospace industry, the advantages and benefits to the avionics manufacturers. The paper presents the study made on similarities and differences between DO-254/ED-80.
2016-04-05
Technical Paper
2016-01-1584
Kenichi Ando, Naoshi Kuratani, Hideo Fukuda
Abstract An aerodynamic styling evaluation system employed at an early automotive development stage was constructed. The system based on CFD consists of exterior model morphing, computational mesh generation, flow calculation and result analysis, and the process is automatically and successively executed by process automation software. Response surfaces and a parallel coordinates chart output by the system allow users to find a well-balanced exterior form, in terms of aerodynamics and exterior styling, in a wide design space which are often arduous to be obtained by a conventional CAE manner and scale model wind tunnel testing. The system was designed so that 5-parameter study is completed within approximately two days, and consequently, has been widely applied to actual exterior styling development. An application for a hatchback vehicle is also introduced as an actual example.
2016-04-05
Journal Article
2016-01-0075
Steven Holland, Tim Felke, Luis Hernandez, Robab Safa-Bakhsh, Matthew A. Wuensch
Abstract Health Ready Components are essential to unlocking the potential of Integrated Vehicle Health Management (IVHM) as it relates to real-time diagnosis and prognosis in order to achieve lower maintenance costs, greater asset availability, reliability and safety. IVHM results in reduced maintenance costs by providing more accurate fault isolation and repair guidance. IVHM results in greater asset availability, reliability and safety by recommending preventative maintenance and by identifying anomalous behavior indicative of degraded functionality prior to detection of the fault by other detection mechanisms. The cost, complexity and effectiveness of the IVHM system design, deployment and support depend, to a great extent, on the degree to which components and subsystems provide the run-time data needed by IVHM and the design time semantic data to allow IVHM to interpret those messages.
2015-12-02
Journal Article
2015-01-9007
Maher Shehadi, Byron Jones, Mohammad Hosni
Abstract This paper reviews reportable aviation incidents and associated cost losses. Aviation incidents include visible smoke incidents inside aircraft passenger cabins, occurrences of fumes and oily smells, and illness cases reported by flight crew members in 2012, for US based carriers for domestic flights and all international flights that either originated or terminated in the US. Cost losses include direct and indirect costs endured by different airlines due to diversions from the scheduled flight route, returns to departure airport, expedited arrival procedures, and cancellation of flights on ground. Two case study scenarios are presented to illustrate minimum and maximum costs limits. Sources used to collect data for this article include the Bureau of Labor Statistics, Federal Aviation Administration online database, Research and Innovative Technology Administration database (RITA), and official airline websites.
2015-09-15
Technical Paper
2015-01-2401
Michael Schmidt, Philipp Nguyen, Mirko Hornung
Abstract The projected uptick in world passenger traffic challenges the involved stakeholders to optimise the current aviation system and to find new solutions being able to cope with this trend. Since especially large hub airports are congested, operate at their capacity limit and further extensions are difficult to realise. Delays due to late arrival of aircraft or less predictable ground operation processes disrupt the airport operations in a serious way. Various concepts improving the current turnaround processes have been presented thus far, whereby radical aircraft design changes have little chances for realisation in the short term. By maintaining the established overall aircraft configuration, the concepts promote higher probability to become commercially available for aircraft manufactures and operators.
2015-09-15
Technical Paper
2015-01-2422
Michele Trancossi, Antonio Dumas, Mauro Madonia, Maharshi Subhash, Jose Pascoa, Shyam Das, Francesco Grimaccia, Chris Bingham, Tim Smith, Dean Vucinic, Anna Sunol
Abstract One of the best airplanes ever realized by the European Aircraft industry was the Dornier Do 28D Skyservant, an extraordinary STOL light utility aircraft with the capability to carry up to 13 passengers. It has been a simple and rugged aircraft capable also of operating under arduous conditions and very easy and simple maintenance. The architecture of this airplane, which has operated actively for more than 20 years, is very interesting analyzing the implementation of a new propulsion system because of the unusual incorporation of two engines, as well as the two main landing gear shock struts of the faired main landing gear attached to short pylons on either side of the forward fuselage. This unconventional design allows an easy implementation of different propulsion units, such as the history of different experimental versions allowed.
2015-09-15
Technical Paper
2015-01-2464
Anna Suñol Jiménez, Tao Yang, Dean Vucinic
Abstract Thrust vectoring is an interesting propulsion solution in aeronautic applications due to its fast response, improving aircraft's performance for take-off, landing and flight, and enabling Short/Vertical Take-Off and Landing (S/VTOL). In this context, an attempt to design a radically new concept of thrust vectoring nozzle is in current development. This novel nozzle, called ACHEON, bases the jet deviation control on the interaction of two primary jets of different velocities, where the one with higher velocity entrains the one with lower velocity. Two cylindrical walls are positioned after the two air jets mixing. If the inlet conditions are not symmetric, the Coanda effect on the walls forces the resulting air jet to divert from the symmetry axis. This paper shows the experimental pressure distribution along the Coanda wall for different inlet.
2015-09-15
Technical Paper
2015-01-2472
Tom Owen
Abstract SUAV is a 4 year investigation with the aim of designing, manufacturing and integrating a 3kg Solid Oxide Fuel Cell (SOFC) into an existing 11kg fixed wing UAV which is already in commercial service. The project comprises of a collaboration of ten partners, each having a commercial or scientific interest in the design. Individual partners provide specific specialist knowledge at system component level. This paper will present an overview of the problem space and show the methods used to generate the system level requirements. A top level overview of the resultant system design is also given.
2015-09-15
Technical Paper
2015-01-2550
Kiran Thupakula
Abstract In Aerospace Industry, the major challenge is to meet the safety and quality of subsystem / system elements to comply with the standards defined by regulatory authorities for product certification. Engineering test labs are created to provide such precision oriented test platforms ranging from component level to fully integrated test labs/test systems, standalone or distributed network. Even after massive initial capital investment and with the evolution of technologies followed by principles of practice in establishing test facilities, industry is facing open challenges in meeting the performance parameters like productivity, optimum usage, accessibility, monitoring, control and ease of maintenance to list a few. It's very important to standardize the test facilities to optimize time to market and reduce the product cost.
2015-09-15
Technical Paper
2015-01-2567
Dushyant Kaliyari, Khadeeja Nusrath TK, Jatinder Singh
Abstract Aerodynamic database update from the flight tests using system identification techniques is a crucial tool for the development of control laws and high fidelity simulators. For the certification of aircraft under test, aero-database needs to be validated from flight tests throughout the flight envelope and also to certain levels beyond the envelope boundaries. Validation of aero-database close to envelope boundaries entails additional complexities which necessitates careful handling of flight data identification and update process. This paper discusses the approach adopted for aero-database update and flight clearance, followed by a discussion on the issues relevant in the extreme flight test regimes, such as, flow angle accuracy at higher angles-of-attack, center-of-gravity variation with fuel pitch angle for high-g maneuvering conditions and inaccuracies in Mach number at transonic speeds.
2015-09-15
Technical Paper
2015-01-2626
Charla Wise
Abstract The nature of aerospace innovation has changed dramatically in the past few decades, including some subtle changes that might go unnoticed to a casual observer outside our industry. The achievements of the 1950s through the 1990s were often epitomized by events that made headlines throughout the world - for example, breaking the sound barrier, walking on the Moon, receiving the first images from a roving vehicle on Mars, or launching the first airliner designed solely using computers. Aerospace engineers today are creating feats that are no less innovative or impressive but that often lack the universal sensational appeal of those past “miracles.” Now the accomplishments are likely to be concerned with using data more effectively to reduce risk and enhance the safety and affordability of products and services rather than flying faster, higher or more stealthily.
2015-09-15
Technical Paper
2015-01-2443
Nivedita Chanda
Abstract Aircrafts use Transponder for transmitting data to Air Traffic Control ground stations. Transponders automatically transmit a unique four-digit code when they receive a radio signal sent by radar. But when Transponder is shut down, and the redundant transponder fails to operate, there is no system within the aircraft which can continue transmitting altitude and important data to ATC ground stations. This has necessitated active research work to fundamentally design better and effective communication systems. At present, there is no evident redundant system to transponder unlike in case of Power-Plants, three-fold reliable, safety cum redundant power supply system are present. The present work introduces a novel design ‘RTSA’ which can be effective in catering safe transmission of emergency signal.
2015-09-15
Technical Paper
2015-01-2428
Richard Ambroise, Gabriel Godfrey
The smartphone in your pocket, the tablet you use to browse the web, the safety systems in your automobile: they all benefit from fast-evolving computer and electronic component technology. These components are lighter, hold more data, and can perform increasingly complex tasks. This electronic evolution has had an impact in the aviation industry as well. The electronic components used in today's engines can do more than ever before, but the need to replace older components has introduced some added complexity. Until now. The problem is obsolescence. Driven by an ever-demanding consumer market, electrical components - including those used for aircraft engines - are evolving faster than ever. Engine components installed just a few years ago are no longer being made. This means engine manufacturers need to install new models when replacing these older models or when building new engines.
2015-09-15
Technical Paper
2015-01-2452
Vicki S. Johnson
Abstract The Systems Engineering (SE) “Vee” is generally recognized as one of the primary identifying features of Systems Engineering processes. While there are many specifications which include SE in their titles and show a version of the “Vee” in their process descriptions, there are other specifications which make no claim to be an SE standard but show a “Vee” describing the processes in the specification. There are also specifications which appear to be completely unrelated to SE but describe processes which are very much SE. This wide variety of documents points to the possibility of identifying the common core which composes SE (the soul of Systems Engineering). To search for the soul of SE, the words in two recognized SE standards along with the National Aeronautics and Space Administration (NASA) SE standard and multiple Federal Aviation Administration (FAA) standards have been analyzed for alignment of and differences between the models.
Viewing 1 to 30 of 3416