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Viewing 1 to 30 of 4795
2017-10-08
Technical Paper
2017-01-2403
Yanzhao An, R Vallinayagam, S Vedharaj, Jean-Baptiste Masurier, Alaaeldin Dawood, Mohammad Izadi Najafabadi, Bart Somers, Bengt Johansson
Abstract In-cylinder visualization, combustion stratification, and engine-out particulate matter (PM) emissions were investigated in an optical engine fueled with Haltermann straight-run naphtha fuel and corresponding surrogate fuel. The combustion mode was transited from homogeneous charge compression ignition (HCCI) to conventional compression ignition (CI) via partially premixed combustion (PPC). Single injection strategy with the change of start of injection (SOI) from early to late injections was employed. The high-speed color camera was used to capture the in-cylinder combustion images. The combustion stratification was analyzed based on the natural luminosity of the combustion images. The regulated emission of unburned hydrocarbon (UHC), carbon monoxide (CO) and nitrogen oxides (NOX) were measured to evaluate the combustion efficiency together with the in-cylinder rate of heat release.
2017-10-08
Technical Paper
2017-01-2218
Roman Varbanets, Sergey Karianskyi, Sergey Rudenko, Igor V. Gritsuk, Aleksey Yeryganov, Olena Kyrylash, Nadezhda Aleksandrovskaya
Abstract Operability and efficiency of transport diesel engines significantly depend on periodical diagnosis of its technical condition. The article considers the features of monitoring and diagnostic of transport diesel engines with the help of vibroacoustic analysis of high pressure fuel equipment and gas distribution mechanism. Functional scheme of diagnostic system and analytical method of TDC determination is described. Article gives an example of four-stroke and two-stroke diesel engines diagnosis. Also the article shows turbocharger speed determination and diagnosis with the help of vibroacoustic spectrum analysis. The main feature of the given methods is their high efficiency for diagnosis of transport diesel engines during operation.
2017-09-19
Technical Paper
2017-01-2025
Eugenio Rodriguez
Abstract One of the most important activities associated with the Aerospace or Defense industry is maintenance. Maintainability procedures have a direct impact on safety and operational availability of systems. The processes and procedures that are used during maintenance activities, whether removing and replacing a component of a system, or conducting troubleshooting, are generally discrete by design, and in most cases, a maintainer, or a field service representative (FSR), will follow a sequence of steps as part of a maintenance work package or work instruction to complete the necessary tasks. Depending on the system, those maintenance activities could be complex, requiring a large maintenance window and the availability of resources to ensure completion.
2017-09-19
Technical Paper
2017-01-2050
Piotr Synaszko, Michal Salacinski, Patryk Ciezak
Abstract The work concerns the selection of measurement parameters for selected non-destructive testing methods of Mi helicopter rotor blades after repair. Considered repair cases involve metal cracks in the sandwich skin and repair damage of honeycomb structure (puncture, dent). In the event of a crack, repair is performed by applying a composite-metal repair package. In case of damage of the core, its broken piece is replaced by a new one and then applied the same metal-composite package as in the case of crack repair. The present work focuses on detecting disbond between skin and core below repair patch and cracks under the repair package. Detecting cracks and assessing their length is important because the repair technology provides the repair package without removing of cracked part of skin. Authors have used laser shearography and C-scan methods for MIA and ET.
2017-09-19
Technical Paper
2017-01-2140
Mario Marchetti, Guillaume Casteran, Celine Jobard, Bruno Saintot, Patrice Bourson, Marc Fontana
Abstract Aircrafts and runways de-icing operations with anti-icing fluids are still the most commonly used methods. In the specific case of aircrafts, they do contain glycols. Nevertheless, since two decades now, major environmental concerns are raised, along with important associated costs. Furthermore, once applied either on aircrafts or on runways, these fluids are diluted because of water brought from adverse weather conditions (rain, snow, icy conditions), conducting to increasing the freezing point from a subzero level to 0°C. The characterization of the freezing points of these fluids is indeed crucial for safety reasons. For years now, Raman spectroscopy is used for the characterization of these fluids, specifically the freezing point. But the presence of dyes did perturb the usual spectroscopic characterization.
2017-09-19
Technical Paper
2017-01-2123
Violet Leavers
Abstract The need to maintain aircraft in remote, harsh environments poses significant challenges. For example, in desert assignments or on-board carrier vessels where frequent rotation of staff with variable levels of skill and experience requires condition monitoring equipment that is not only robust and portable but also user friendly and requiring a minimum of training and skill to set up and use correctly. The mainstays of any on-site aircraft maintenance program are various fluid and particulate condition monitoring tests that convey information about the current mechanical state of the system. In the front line of these is the collection and analysis of wear debris particles retrieved from a component’s lubricating or power transmission fluid or from magnetic plugs. It is standard practice within the specialist laboratory environment to view and image wear debris using a microscope.
2017-09-19
Technical Paper
2017-01-2125
Mohammad Barkat, Vivek Karan, Pradeep N
Abstract The exponential increase in the number of aircrafts and air travelers has triggered new innovations which aim to make airline services more reliable and consumer friendly. Quick and efficient maintenance actions with minimum downtime are the need of the hour. Areas that have a large potential for improvement in this regard are the real time use of diagnostic data, filtering/elimination of nuisance faults and machine learning capabilities with respect to maintenance actions. Although, numerous LRUs installed on the aircraft generate massive amounts of diagnostic data to detect any possible issue or LRU failure, it is seldom used in real time. The turnaround time for LRU maintenance can be greatly reduced if the results of the diagnostics conducted during LRU normal operation is relayed to ground stations in real-time. This enables the maintenance engineers to plan ahead and initiate maintenance actions well before the aircraft lands and becomes available for maintenance.
2017-09-19
Technical Paper
2017-01-2124
Violet Leavers
Abstract Within the aviation industry analysis of wear debris particles recovered from magnetic plugs and lubricating fluids is an essential condition monitoring tool. However, in large organisations, high staff turnover in remote work environments often leaves dangerous gaps in on-site support and background knowledge. The current work develops interactive software for wear debris particle classification, root cause diagnosis and serviceability prognostics. During the research several hundred wear debris particle images were collected, analysed and classified by a number of experts. At each stage of the analysis the experts were questioned about the knowledge and experience used to make their diagnoses and prognoses. The end result is an extensive knowledge base representing the combined expertise of a number of highly trained engineers, each with decades of hands-on experience.
2017-09-19
Technical Paper
2017-01-2127
Joao Pedro Malere
Abstract The cost-benefit analysis is one of the key decision aspects regarding the investment on IVHM systems especially for aerospace applications where the evaluation of the impacts of such systems on costs, safety and weight are critical for the vehicle operation during its lifecycle. This paper presents the application of linear programming to select and to quantify how many components an IVHM system should consider in order to maximize the total value that it delivers. This approach advantage is that it uses an exact algorithm, that guarantees the optimal solution given the inputs provided by the user. The formulation shows how the technical value of an IVHM solution can be evaluated taking into account key aspects for aerospace platforms such as weight, reliability and bus capacity restrictions through a linear integer programming model solved using the branch-and-bound method.
2017-09-19
Technical Paper
2017-01-2126
Ashutosh Kumar Jha, Gaurav Sahay, Adishesha Sivaramasastry
Abstract In aerospace industry, the concept of Integrated Vehicle Health Management (IVHM) has gained momentum and is becoming need of the hour for entire value chain in the industry. The expected benefits of lesser time for maintenance reduced operating cost and ever busy airports are motivating aircraft manufacturers to come up with tools, techniques and technologies to enable advanced diagnostic and prognostic systems in aircrafts. At present, various groups are working on different systems and platforms for health monitoring of an aircraft e.g. SHM (Structural Health Monitoring), PHM (Prognostics Health Monitoring), AHM (Aircraft Health Monitoring), and EHM (Engine Health Monitoring) and so on.
2017-09-19
Technical Paper
2017-01-2155
Michal Salacinski, Piotr Broda, Piotr Samoraj
Abstract Polish Armed Forces are currently operating hundred helicopters belonging to Mi family. Metal fuselage is usually resistant to the battle and the human factor. Unfortunately, metal rotor blades of Mi helicopters are sensitive to operating conditions. Single blade is made from monolithic aluminum spar and mutually separated trailing sections, which are bonded to the spar. The sections are constructed of metal sandwich panels. During aggressive military operating conditions blades sections are often damaged by debonding from the spar, fatigue cracks of section skin, dents and perforations as well as erosion. The manufacturer assumed that structurally damaged sections should be exchanged. Provided repair technologies are applied only to cosmetic damages. Unfortunately, there is a limit to number repairs which prevents replacement of two neighboring sections due to the high temperature of curing cycle during the section replacement.
2017-09-04
Technical Paper
2017-24-0044
Jeremy Rochussen, Jeff Son, Jeff Yeo, Mahdiar Khosravi, Patrick Kirchen, Gordon McTaggart-Cowan
Abstract Alternative fuel injection systems and advanced in-cylinder diagnostics are two important tools for engine development; however, the rapid and simultaneous achievement of these goals is often limited by the space available in the cylinder head. Here, a research-oriented cylinder head is developed for use on a single cylinder 2-litre engine, and permits three simultaneous in-cylinder combustion diagnostic tools (cylinder pressure measurement, infrared absorption, and 2-color pyrometry). In addition, a modular injector mounting system enables the use of a variety of direct fuel injectors for both gaseous and liquid fuels. The purpose of this research-oriented cylinder head is to improve the connection between thermodynamic and optical engine studies for a wide variety of combustion strategies by facilitating the application of multiple in-cylinder diagnostics.
2017-08-09
Tech Insights
TI-0001
As the aerospace industry continues on its quest for ever-increased efficiency, so goes the quest for ever-more composite content on aircraft. And with it, more opportunities to repair it. Typical composite panel fiber reinforcements are carbon, aramid, and fiberglass. The machining techniques for these typical composite materials are similar, but minor differences exist, such as the style of cutting tool or drill bit. Automated drilling methods that may be used during original manufacture are rarely used in typical composite repair situations.
2017-06-17
Journal Article
2017-01-9078
Dong Gao, MiaoHua Huang, Jiangang Xie
In order to solve the environmental pollution and energy crisis, Electric Vehicles (EVs) have been developed rapidly. Lithium-ion (Li-ion) battery is the key power supply equipment for EVs, and the scientific and accurate prediction of its Remaining Useful Life (RUL) has become a hot topic in the field of new energy research. The internal resistance and capacity are often used to characterize the Li-ion battery State of Health (SOH) from which RUL is obtained. However, in practical applications, it is difficult to obtain internal resistance and capacity information by using the non-intrusive measurement method. Therefore, it is necessary to extract the measurable parameters to characterize the degradation of Li-ion battery. At present, the methods of extracting health indicators based on measurable parameters have gained preliminary results, but most of them are derived from the Li-ion battery discharging data.
2017-06-05
Technical Paper
2017-01-1868
Rod Morris-Kirby, Evan Harry
Abstract The authors previously presented at SAE 2015, the use of acoustic diagnostic network algorithms (Acoustic DNA) for the measurement and analysis of noise paths in motor vehicles. To further the understanding of the huge amount of data created in this method, especially by the end user or customer, a secure web based application platform has been engineered. The current paper presents operating aspects of the web based approach, including cyber security, multi device accessibility and intuitive user interface together with an innovative optimization toolbox from which both noise sources and vehicle body systems can be modified to be target compliant.
2017-03-28
Technical Paper
2017-01-1471
Xiao Luo, Wenjing Du, Hao Li, Peiyu LI, Chunsheng Ma, Shucai Xu, Jinhuan Zhang
Abstract Occupant restraint systems are developed based on some baseline experiments. While these experiments can only represent small part of various accident modes, the current procedure for utilizing the restraint systems may not provide the optimum protection in the majority of accident modes. This study presents an approach to predict occupant injury responses before the collision happens, so that the occupant restraint system, equipped with a motorized pretensioner, can be adjusted to the optimal parameters aiming at the imminent vehicle-to-vehicle frontal crash. The approach in this study takes advantage of the information from pre-crash systems, such as the time to collision, the relative velocity, the frontal overlap, the size of the vehicle in the front and so on. In this paper, the vehicle containing these pre-crash features will be referred to as ego vehicle. The information acquired and the basic crash test results can be integrated to predict a simplified crash pulse.
2017-03-28
Technical Paper
2017-01-1685
Gopal K. Chamarthi, Andrew Sarkar, Paul Baltusis, Mark Laleman
Abstract An average luxury car contains more than 50 sensors connected, to over 28 microprocessors, through multiple communication networks. What makes these complex machines diagnosable at a dealership, is the ability of sophisticated diagnostics algorithms. Besides use of diagnostics in service, diagnosing a failure is also key for functional safety and vehicle availability. Safety related diagnostic functions such as loss of Brake fluid and leaky fuel system detection are critical. Once a failure is detected, Vehicle availability functions extend vehicle operation, so that one could reach the dealership without being stranded. The number of failure modes in a car could far exceed tens of thousands, thereby identifying key failure modes that require diagnostics can be a challenge.
2017-03-28
Technical Paper
2017-01-1686
Muhammad Askar
Abstract A vehicle's electrical system is one of the top sources of problems requiring service. For years now electronic means of service documentation have been replacing static documents as a way of speeding vehicle troubleshooting. The next step on this path of evolution is to turn this e-documentation into smart maintenance systems, capable of offering technicians true data insights and highly-efficient diagnostic procedures. This paper briefly summarizes the technologies underpinning the evolution in electrical system diagnosis and repair; which include schematic layout automation using prototypes and rule-based styling, instant language translation, 2D/3D view links with schematics, interactive diagnostic procedures, and dynamically-generated signal-tracing diagrams. These technologies empower after sales service teams with state-of-the-art capabilities; which not only reduce costs but also improve the quality of the brand in the eyes of its customers.
2017-03-28
Technical Paper
2017-01-1627
Stephan Rinderknecht, Rafael Fietzek, Stéphane Foulard
Abstract An online and real-time Condition Prediction system, so-called lifetime monitoring system, was developed at the Institute for Mechatronic Systems in Mechanical Engineering (IMS) of the TU Darmstadt, which is intended for implementation in standard control units of series production cars. Without additional hardware and only based on sensors and signals already available in a standard car, the lifetime monitoring system aims at recording the load/usage profiles of transmission components in aggregated form and at estimating continuously their remaining useful life. For this purpose, the dynamic transmission input and output torques are acquired realistically through sensor fusion. In a further step, the lifetime monitoring system is used as an input-module for the introduction of innovative procedures to more load appropriate dimensioning, cost-efficient lightweight design, failure-free operation and predictive maintenance of transmissions.
2017-03-28
Technical Paper
2017-01-1690
Dirk Hall, Tim Felke
Abstract An IVHM Reference Model contains relations between Symptoms, Failure Modes, Troubleshooting Tests and Corrective Actions. Since it also encodes the specific vehicle variants for which these items are applicable, it can be used to create vehicle variant specific fault isolation plans for a pattern of symptoms on a specific vehicle. This paper will discuss the methodology through which a diagnostic reasoner can use a fault model, vehicle reported symptoms and vehicle configuration data to produce a vehicle fault specific troubleshooting plan. This paper will also discuss how a wide variety of Diagnostic Work Plans can be automatically created for a platform and its variants and how these plans can be adapted by Service Engineering authors to further improve their content.
2017-03-28
Technical Paper
2017-01-0167
Steven Lambert, William Jamo, Mike Kurtz
Abstract The failure of an A/C system often results in the introduction of contaminants to the A/C system. The sources of the contaminants include debris from damaged components and debris from the surrounding environment. Returning the A/C system to service requires the removal of these contaminants from any reused components. The recommended approach to cleaning contaminated components and systems is to flush with a solvent flushing machine. Previous internal studies have concluded that solvent flushing will remove all contaminants, restoring component and system performance. Many commercial refrigerant recovery and recharge machines include a refrigerant “flush” feature which can flush oil from the system and components with the systems refrigerant. The effectiveness of using the “flush” feature of a refrigerant recovery and recharge machine with an added in-line filter to remove contaminants is investigated.
2017-03-28
Technical Paper
2017-01-1235
Baoming Ge, Lihua Chen, Shuitao Yang
Abstract Electric vehicles (EV) and hybrid electric vehicles (HEV) require high torque/acceleration ability and wide speed range. To meet both of them, the traction machines usually have to be oversized, which results in high volume and weight, high cost, and low efficiency. In practical application, high speed motors combining with gear box provide the expected torque and speed capability. If pole-changing machines are employed to achieve wide torque and speed ranges, gear box and motor size can be reduced in EVs/HEVs. This paper presents a pole-phase modulation motor drive which changes both of poles and phases simultaneously, as a result that the motor extends its torque/speed capability in a flexible way. Simulation results verify the principle and control method for this kind of motor drives.
2017-03-28
Technical Paper
2017-01-1229
Ken Yamamoto, Nobuyasu Sadakata, Hidetoshi Okada, Yusuke Fujita
Abstract Electric oil pumps (EOP) for automobiles are used to lubricate and cool moving parts and supply oil pressure to components. Conventional EOPs consist of two separate units including a motor driver and a pump system comprised of a motor and a pump, which impedes layout flexibility for vehicles. To overcome this shortcoming, we have developed an ECU (electronic control unit)-integrated oil pump in which a driver, a motor and a pump are incorporated as a single unit. In the course of the project, we focused on improving vibration resistance and developing a compact design. The first challenge was to improve vibration resistance because of the driver located in close proximity to the powertrain. Since the driver is installed on the motor unit via electrically welded bus bars, the joints of the driver and the bus bar become susceptible to vibration.
2017-03-28
Technical Paper
2017-01-1192
Amardeep Sidhu, Afshin Izadian, Sohel Anwar
In this paper, multiple-model adaptive estimation techniques have been successfully applied to fault detection and identification in lithium-ion batteries. The diagnostic performance of a battery depends greatly on the modeling technique used in representing the system and the associated faults under investigation. Here, both linear and non-linear battery modeling techniques are evaluated and the effects of battery model and noise estimation on the over-charge and over-discharge fault diagnosis performance are studied. Based on the experimental data obtained under the same fault scenarios for a single cell, the non-linear model based detection method is found to perform much better in accurately detecting the faults in real time when compared to those using linear model based method.
2017-03-28
Technical Paper
2017-01-1439
John C. Steiner, Christopher Armstrong, Tyler Kress, Tom Walli, Ralph J. Gallagher, Justin Ngo, Andres Silva
Abstract The use of the United States’ Global Positioning System (GPS) to assist with the management of large commercial fleets using telematics is becoming commonplace. Telematics generally refers to the use of wireless devices to transmit data in real time back to an organization. When tied to the GPS system telematics can be used to track fleet vehicle movements, and other parameters. GPS tracking can assist in developing more efficient and safe operations by refining and streamlining routing and operations. GPS based fleet telematics data is also useful for reducing unnecessary engine idle times and minimizing fuel consumption. Driver performance and policy adherence can be monitored, for example by transmitting data regarding seatbelt usage when there is vehicle movement. Despite the advantages for fleet management, there are limitations in the logged data for position and speed that may affect the utility of the system for analysis and reconstruction of traffic collisions.
2017-03-28
Journal Article
2017-01-1662
Tom R. Markham, Alex Chernoguzov
Abstract The On-Board Diagnostics II (OBD-II) port began as a means of extracting diagnostic information and supporting the right to repair. Self-driving vehicles and cellular dongles plugged into the OBD-II port were not anticipated. Researchers have shown that the cellular modem on an OBD-II dongle may be hacked, allowing the attacker to tamper with the vehicle brakes. ADAS, self-driving features and other vehicle functions may be vulnerable as well. The industry must balance the interests of multiple stakeholders including Original Equipment Manufacturers (OEMs) who are required to provide OBD function, repair shops which have a legitimate need to access the OBD functions, dongle providers and drivers. OEMs need the ability to protect drivers and manage liability by limiting how a device or software application may modify the operation of a vehicle.
2017-03-28
Journal Article
2017-01-1623
Tim Felke, Steven Holland, Sachin Raviram
Abstract Suppliers and integrators are working with SAE’s HM-1 standards team to develop a mechanism to allow “Health Ready Components” to be integrated into larger systems to enable broader IVHM functionality (reference SAE JA6268). This paper will discuss how the design data provided by the supplier of a component/subsystem can be integrated into a vehicle reference model with emphasis on how each aspect of the model is transmitted to minimize ambiguity. The intent is to enhance support for the analytics, diagnostics and prognostics for the embedded component. In addition, we describe functionality being delegated to other system components and that provided by the supplier via syndicated web services. As a specific example, the paper will describe the JA6268 data submittal for a typical automotive turbocharger and other engine air system components to clarify the data modeling and integration processes.
2017-03-28
Journal Article
2017-01-1687
Nick Mikulec, Tim Felke, Shaunak Bangale
Abstract It is common for an automotive OEM to produce a wide variety of automotive models related to a common platform. As such, it is important to analyze how these variants perform with relation to reliability and warranty claims relative to each other. This paper illustrates techniques that have been applied to use warranty claim information to assess the relative reliability and incident rates for DTC occurrences, component removals, and co-occurrences with other DTCs for a family of Vehicle applications. These results are then used to identify common root cause failure modes and DTCs on specific vehicle applications that perform worse than fleet averages, and components with much lower reliability than components in similar applications.
2017-03-28
Journal Article
2017-01-1684
Hassene Jammoussi, Imad Makki, Michael Kluzner, Robert Jentz
Air Fuel Ratio (AFR) imbalance between engine cylinders remains one of the most challenging problems in powertrain systems diagnostics. California Air Resources Board(CARB) has started imposing specific requirements on automotive companies since 2011 that required the integration of on-board diagnostics (OBD) monitor for the detection and reporting of this type of powertrain malfunction. In this paper, some methodologies of AFR cylinder imbalance monitoring are investigated and a novel approach is proposed that shows reliable detection capability compared to the other methods. The proposed method requires certain conditions during deceleration fuel shutoff events to intrusively reactivate the cylinders and determine the imbalance condition. The method was evaluated on a V6 3.7L engine in an experimental Lincoln MKZ vehicle. Vehicle results are shown and discussed.
2017-03-28
Journal Article
2017-01-1688
Hassene Jammoussi, Imad Makki
The usage of the universal exhaust gas oxygen (UEGO) sensor to control the air-fuel ratio (AFR) in gasoline engines allowed to significantly improve the efficiency of the combustion process and reduce tailpipe emissions. The diagnostics of this sensor is very important to ensure proper operation and indicate the need for service when the sensor fails to accurately determine the AFR upstream of the catalyst. California air resources board (CARB) has imposed several legislations around the operation of the UEGO sensor and particularly when specific faults would cause tailpipe emissions to exceed certain limits. In this paper, the possible sensor faults are reviewed, and a non-intrusive diagnostics monitor is proposed to detect, identify and estimate the magnitude of the fault present. This paper extends the approach in [4] where technical details are emphasized and algorithm improvements are discussed.
Viewing 1 to 30 of 4795