Fusing aluminum in a multi-material lightweight vehicle is presented via studies on joining dissimilar materials, joining methods, and the performance of the joined materials. The use of aluminum offers a material that embodies properties to meet new standards as the automotive industry continues to pursue improvements in fuel efficiency and emissions. Aluminum’s strength, light weight, and corrosion resistance offers manufacturers a material alternative to steel and an additional material, which has long been known in the industry, to be employed in automotive construction. Topics of technical interest include: • Forming • Galvanic Corrosion • Welding, Fastening, Bonding • Maximizing Weight Benefits Production of strong, lightweight structures will contribute significantly to automobile manufacturers meeting mandated fuel economy standards, as well as customer preferences for utility, comfort, and safety.
This set consists of three books, Design of Automotive Composites, CAE Design and Failure Analysis of Automotive Composites, and Biocomposites in Automotive Applications all developed by Dr. Charles Lu and Dr. Srikanth Pilla. Design of Automotive Composites reports successful designs of automotive composites occurred recently in this arena, CAE Design and Failure Analysis of Automotive Composites focuses on the latest use of CAE (Computer-Aided Engineering) methods in design and failure analysis of composite materials and structures, and Biocomposites in Automotive Applications, focuses on processing and characterization of biocomposites, their application in the automotive industry and new perspectives on automotive sustainability. Together, they are a focused collection providing the reader with must-read technical papers, hand-picked by the editors, supporting the growing importance of the use of composites in the ground vehicle industry. Dr. Charles Lu is H.E.
The desire for greater fuel efficiency and reduced emissions have accelerated a shift from traditional materials to design solutions that more closely match materials and their properties with key applications. The Multi-Material Lightweight Vehicle (MMLV) Project presents cutting edge engineering that meets future challenges in a concept vehicle with weight and life-cycle assessment savings. These results significantly contribute to achieving fuel reduction and to meeting future Corporate Average Fuel Economy (CAFÉ) regulations without compromising vehicle performance or occupant safety.
Design of Automotive Composites reports that successful designs of automotive composites occurred recently in this arena. The chapters consist of eleven technical papers selected from the Automotive Composites and other relevant sessions that the editors have been organizing for the SAE International World Congress over the past five years. The book is divided into four sections: o Body Structures o Powertrain Components o Suspension Components o Electrical and Alternative Vehicle Components The composite design examples presented in Design of Automotive Composites come from the major OEMs and top-tier suppliers and are most relevant to the automotive materials challenges currently faced by the industry. Many of the innovative ideas have already been implemented on existing or new model vehicles, although a great deal of innovation is still in the works.
Advanced high-strength steels (AHSS) are a family of steels that are stronger than most steels and have better formability than today’s conventional high-strength steels. New U.S. safety and fuel economy regulations have intensified pressure on OEMs to reduce vehicle weight. These pressures are causing auto companies to rethink alternative material applications and to look for opportunities that steel offers. The purpose of this book is to provide information for engineers who are designing the next generation of lighter vehicles. The material in the book is presented to help them make informed decisions on what basic materials to use and how to optimize those materials to achieve cost-effective weight reduction. The emphasis is on steels in general and AHSS in particular. However, there is much information on comparisons of steel with alternative materials for different subsystems of the vehicle.
Research into the manufacture of lightweight automobiles is driven by the need to reduce fuel consumption to preserve dwindling hydrocarbon resources without compromising other attributes such as safety, performance, recyclability and cost. Materials, Design and Manufacturing for Lightweight Vehicles makes it easier for engineers to learn about the materials being considered for lightweight automobiles, and also compare their characteristics and properties. Part one of this title discusses materials for lightweight automotive structures with chapters on advanced steels for lightweight automotive structures, aluminum alloys, magnesium alloys for lightweight powertrains and automotive structures, thermoplastics and thermoplastic matrix composites and thermoset matrix composites for lightweight automotive structures.