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2015-04-14
Technical Paper
2015-01-1254
Daishi Takahashi, Koichi Nakata, Yasushi Yoshihara, Yukinori Ohta, Hiroyuki Nishiura
Abstract In recent years, enhancing engine thermal efficiency is strongly required. Since the maximum engine thermal efficiency is especially important for HVs, the technologies for improving engine thermal efficiency have been developed. The current gasoline engines for hybrid vehicles have Atkinson cycle with high expansion ratio and cooled exhaust gas recirculation (EGR) system. These technologies contribute to raise the brake engine thermal efficiency to more than 38%.In the near future the consumers demand will push the limit to 40% thermal efficiency. To enhance engine thermal efficiency, it is essential to improve the engine anti-knock quality and to decrease the engine cooling heat loss. To comply with improving the anti-knock quality and decreasing the cooling heat loss, it is known that the cooled EGR is an effective way.
2015-04-14
Journal Article
2015-01-1263
Kenichiro Ikeya, Masanobu Takazawa, Taketo Yamada, Shinrak Park, Ryutaro Tagishi
Abstract The goal of this research was to improve thermal efficiency under conditions of stoichiometric air-fuel ratio and 91 RON (Research Octane Number) gasoline fuel. Increasing compression ratio and dilution are effective means to increase the thermal efficiency of gasoline engines. Increased compression ratio is associated with issues such as slow combustion, increased cooling loss, and engine knocking. Against these challenges, a higher stroke-bore ratio (S/B ratio) and a lower effective compression ratio were tried as countermeasures. With respect to increased dilution, combustion of a high-EGR (Exhaust Gas Recirculation) was tried. High-energy ignition and optimized combustion chamber shape with high tumble port were tried as countermeasures against slow combustion and reduced ignitability due to a higher EGR rate.
2015-04-14
Technical Paper
2015-01-0878
Guanzhang He, Hui Xie
Abstract The performance of three different electric turbo-compounding systems under both steady and driving cycle condition is investigated in this paper. Three configurations studied in this paper are serial turbo-compounding, parallel turbo-compounding and electric assisted turbo-compounding. The electric power, global gain of the whole system (engine and power turbine) under steady operating condition is firstly studied. Then investigation under three different driving cycles is conducted. Items including fuel consumption, engine operating point distribution and transient response performance are analyzed among which the second item is done based on statistic method combined with the results obtained under steady operating conditions. Study under steady condition indicates that electric assisted turbo-compounding system is the best choice compared with the other two systems.
2015-04-14
Journal Article
2015-01-1689
Xu Song, Ryan Fortier, Scott Sarnia
The underhood hot air recirculation greatly impacts A/C system performance at idle and low vehicle speed conditions. The hot air recirculation can raise condenser inlet air temperature in some cases as much as 18°C above ambient, which lowers condenser cooling capacity and increases compressor work. Underhood airflow research in the following study suggests that a properly designed air duct is able to minimize hot air recirculation and improve the Compressors Coefficient of Performance (COP) at idle by 27%. This paper discusses underhood hot air recirculation testing methods, airflow distribution, air duct design concepts, as well as the cross wind and wind tunnel effects. This dedicated air duct design indicates it should improve A/C emissions, which could contribute to meeting the Environmental Protection Agency's (EPA) Green House Gas Emissions Regulations in North America.
2015-04-14
Technical Paper
2015-01-0367
Zhiqiang Hu, Gangfeng Tan, Zhilei Li, Haobo Xu, Wenhui Huang, Yifan Ye
Abstract The cabin air temperature increases quickly and can reach 80°C when the vehicle parks in the summer sunlight which has the bad influence on the occupants entering comfort. Some luxury vehicles, like Audi A8[1], reduce the internal temperature through operating air-condition in advance or using on-board battery to drive the cabin ventilator, which requires relatively complex control system and limits the system's operating time because of energy consumption. This research adopts the solar wing as the ventilation power supply and accomplishes the cabin real-time heat rejection by achieving the steady air circulation for both inside and outside environment. First, the static thermal transfer model of the crew cabin is established. Then, on the basis of the parameters of the prototype ventilation pipe, the ventilation model for the outside circulation is built.
2015-04-13
Article
Halla Visteon Climate Control Corp. (HVCC) recently began production at its new facility in Sanand, in the state of Gujarat, India. The full-line supplier of automotive thermal management solutions is using the Gujarat facility to support its growing business with global vehicle manufacturers and to cater to the requirements of OEMs in the state of Gujarat and western India.
2015-04-13
Article
Southco's Bob Straka believes the desire for increased ergonomics and streamlined, aerodynamic equipment designs are leading factors influencing the future of off-highway design.
2015-04-09
WIP Standard
J3094
Create a standard for measurement of the performance characteristics of an Internal Heat Exchanger. The standard should make it easier to innovate designs and bring improvements to this new technology.
2015-04-01
Article
GM's all-new premium flagship sedan is about 200 lb (91 kg) lighter than the BMW 5 Series but offers the interior volume of the short-wheelbase 7 Series, thanks to what is arguably the industry’s most aggressive combination of lightweight materials, forming technologies, and new joining methods in a non-exotic sedan.
2015-04-01
Journal Article
2015-01-9151
Eric S. Winkel, Daniel E. Toomey, Robert Taylor
Abstract Thoracolumbar vertebral fractures are most commonly due to compressive loading modes and associated with falls from height. Two injury metrics are generally referenced for assessing the potential for compressive thoracolumbar injury; the Dynamic Response Index (DRI) and the compressive load measured between the pelvis and lumbar spine using the Code of Federal Regulations (CFR) title 49 part 572 subpart B anthropomorphic test device (ATD). This study utilizes an ATD to investigate the injury mitigation potential of a variety of seat cushions during vertical impact in an unrestrained seated posture. ATD responses and DRI are reported for 65 vertical impacts with and without cushions from heights between 4 and 80 inches. The cushions investigated reduced ATD peak pelvic acceleration 63 +/− 11% and compressive lumbar load 42 +/− 9% on average.
2015-03-31
WIP Standard
AS50571B
This specification covers the general requirements for red and white individual instrument lights. This document has been streamlined. Appendix A to MIL-L-5057F lists those documents required for MIL-L-5057F acquisition and is a mandatory part of MIL-L-5057F. Those documents listed in Appendix A have the same status as those referenced directly in MIL-L-5057F (first tier documents). All other documents, referenced through tiering, may be used as guidance and information to supplement MIL-L-5057F. This document’s scope is limited to lamp source designs solely. Furthermore, the use of red lighting should not be considered for new design and included within this document to support requirements for existing military aircraft that still operate with this system of lighting.
2015-03-30
Book
T. Yomi Obidi
With new and more stringent standards addressing emission reduction and fuel economy, the importance of a well-developed engine thermal management system becomes even greater. With about 30% of the fuel intake energy dissipated through the cooling system and another 30% through the exhaust system, it is to be expected that serious research has been dedicated to this field. Thermal Management in Automotive Applications, edited by Dr. T. Yomi Obidi, brings together a focused collection of SAE technical papers on the subject. It offers insights into how thermal management impacts the efficiency of engines in heavy vehicles, the effects of better coolant flow control, and the use of smart thermostat and next-generation cooling pumps. It also provides an in-depth analysis of the possible gains in optimum warm-up sequence and thermal management on a small gasoline engine.
2015-03-27
Standard
J1819_201503
The scope of this SAE Recommended Practice is to promote compatibility between child restraint systems and vehicle seats and seat belts. Design guidelines are provided to vehicle manufacturers for certain characteristics of seats and seat belts, and to child restraint system (CRS) manufacturers for corresponding CRS features so that each can be made more compatible with the other. The Child Restraint System Accommodation Fixture, shown in Figure 1, is used to represent a CRS to the designers of both the vehicle interior and the CRS for evaluation of each product for compatibility with the other. The features of the accommodation fixture are described as each is used. A CRS accommodation template of transparent plastic, not shown, represents the side of the accommodation fixture for use in approximating its installed position on design drawings.
2015-03-24
Article
Southco introduces the AC-50 squeeze-handle actuator, featuring a squeeze-to-operate actuation and a curved design.
2015-03-23
Article
Lesswire’s Wi4Upro is an updated long-term evolution (LTE) Wi-Fi router with built-in media server for high-speed Internet and entertainment in vehicles.
2015-03-12
Article
BASF offers low-emissions Acrodur Power 2750 X binder for lightweight automotive composites with integrated functions.
2015-03-10
Technical Paper
2015-01-0018
Dongwon Yeon
Abstract There are some problems “windows fog up a lot” for ventilation system. We have Test Development Procedure to prevent the fog problems. But, Many fog problems occurred in the cars that we made. So in this paper, new ventilation system is needed and developed. The Smart Ventilation System automatically controls indoor air quality even though the blower motor is off. There are two sensors that is used for AutoDefogSensor system and CO2 CONTROL system.. The sensor is on when blower motor and heater control is off. We use these signals and make new ventilation logics. We evaluate this system in chamber & '13 winter test in USA.
2015-03-10
Technical Paper
2015-01-0034
Mingyu Choi
Abstract The need for a voice recognition system in the automotive industry is growing day by day. In our current voice recognition system, Hyundai's ‘Blue-Link’ and KIA's ‘UVO’ are developed with Microsoft which is a global software company. The system launched domestic market recently. Since usage of voice recognition system are increasing, research and development of Voice Recognition system also increase very fast. Research is mostly focus on increase recognition rate of speech. However there is no research of interior layout considering voice recognition usability. So in this research, we discover interior design factors for maximizing voice recognition usability.
2015-03-10
Technical Paper
2015-01-0030
Aditya Mulemane, Lachlan Hurst, Alex Fraser, Jarrod Sinclair
Using conventional solvers, the simulation of a complex and large system such as the automotive paint ovens can be quite time consuming - of the order of a several weeks or even months. A reduced order computational model of the oven that can predict thermal distribution quicker is useful in performing optimization studies and in directing finer design changes to the oven and the car body. This research focuses on the development of such a lumped capacitance thermal model (defined here in as the reduced order model: ROM) for predicting the heat of curing of an object that is inside an industrial oven. Essentially, the heat transfer modes are computed through a set of linear ordinary differential equations, by conceptualising the the physical object is conceptualised as a series of inter-connecting nodes that are linked by thermal resistors.
2015-03-10
Technical Paper
2015-01-0046
Zhengqing Liu, Mohammad Fard, Reza Jazar
Abstract Characterizing the acoustic properties of sound-absorbing materials is costly and time consuming. The acoustic material database helps the automotive designers design their interior trims in accordance with target level for interior noise. In this paper, a two-microphone impedance tube was used to measure the normal sound absorption coefficient. The main parameters that are used in the theoretical model for interior noise level assessment are investigated. These parameters include thickness, airflow resistivity, porosity, tortuosity, viscous and thermal characteristics length. The measured results have been validated by the theoretical models. The validation of normal sound absorption coefficient was found to be in agreement with its corresponding measurement data. Finally, the sensitivity of the sound absorption coefficient which is related to the physical properties mentioned above is further analyzed.
2015-03-10
Technical Paper
2015-01-0065
Kong Byungseok
Abstract In order to reduce the cost and weight of the soft-foamed instrument-panel (IP), we developed the new IP which is made by the 2 kinds of injection methods. One is the compression-injection with back-foamed foil inserted, and the other is two-shot injection with the passenger-side airbag (PAB) door. We named it ‘IMX-IP’ which means that all components (‘X’) of the IP with different resins are made In a Mold. The development procedure of this technology was introduced (1) Design of the new injection mold through TRIZ application, (2) Optimization of the injection conditions and back foamed-foil for minimizing the foam loss and thickness deviation, (3) Development of CAE method for two-shot injection compression, (4) Reliability performance test and application to the mass production. The reduction of the processes through the two-shot molding with back foamed-foil inserted made it possible to enhance soft feeling on IP and reduce the cost and weight simultaneously.
2015-03-10
Technical Paper
2015-01-0011
Sok Ratnak, Kohei Katori, Jin Kusaka, Yasuhiro Daisho, Kei Yoshimura, Nakama Kenjiro
Abstract The objective of this paper is to investigate the potential of lean burn combustion to improve the thermal efficiency of spark ignition engine. Experiments used a single cylinder gasoline spark ignition engine fueled with primary reference fuel of octane number 90, running at 4000 revolution per minute and at wide open throttle. Experiments were conducted at constant fueling rate and in order to lean the mixture, more air is introduced by boosted pressure from stoichiometric mixture to lean limit while maintaining the high output engine torque as possible. Experimental results show that the highest thermal efficiency is obtained at excess air ratio of 1.3 combined with absolute boosted pressure of 117 kPa. Three dimensional computational fluid dynamic simulation with detailed chemical reactions was conducted and compared with results obtained from experiments as based points.
2015-03-05
Article
Developed in partnership with IBM and location cloud company HERE, Continental’s latest evolution of its eHorizon software uses digital mapping and cloud-based data analytics to give drivers real-time information on dynamic events such as weather, accidents, and traffic jams.
2015-03-05
Article
Mentor Automotive's XSe ANC (active noise control) technology is a high-performance noise cancellation solution offering an enhanced audio experience in the vehicle. By carefully placing microphones and accelerometers inside the vehicle, synthesized signals from ANC generate anti-noise to create “quiet zones” for both driver and passenger.
2015-03-03
Article
Recent concepts have shown the possibilities of gesture for controlling infotainment functions but the need for industry standards and control simplification complicate development.
2015-02-20
Standard
J2763_201502
This SAE Standard covers the Mini-Shed testing methodology to measure the rate of refrigerant loss from an automotive air conditioning (A/C) system. This SAE procedure encompasses both front and rear air conditioning systems utilizing refrigerants operating under sub-critical conditions.
2015-02-16
WIP Standard
J3091
This SAE standard applies to any and all Flushing Fluids intended for aftermarket use to clean and decontaminate sections of the refrigerant circuit within a vehicle A/C system. This standard provided testing and acceptance criteria for determining minimum performance and compatibility of Flushing Fluids with A/C system materials and components, which may be intended for use in servicing vehicle A/C systems. This standard will only indicate a Flushing Fluid's minimum performance criteria, and that it is chemically compatible with materials used in the A/C system. It is not the intent of this document to identify requirements for ultraviolet leaks detection dyes, as such dyes must meet the requirements of SAE J 2297. It is not the intention of this document to identify requirements for system additives, as such additives must meet the requirements of SAE J 2670.
2015-02-12
Standard
J2851_201502
This standard covers equipment used to remove contaminated R-134a and/or R-1234yf refrigerant from Mobile Air Conditioning (MAC) systems.
2015-02-06
WIP Standard
J3086
This SAE Automotive Lighting Materials Recommended Practice incorporates several test methods in order to provide performance requirements facilitating a more accurate assessment of headlamp lens systems (lens substrate plus coating(s) if applicable) durability versus the established practice.
2015-02-02
WIP Standard
AS6339
Purpose of this standard is to provide qualification requirements of an Full Face Quick Donning Mask Assembly with regards to function and performance under conditions of aircraft environments. Function and performance requirements shall take into account varying modes of use and handling during aircraft operation. It shall be demonstrated that subcomponents of the assembly ,like regulator or microphone are harmonized to comply with the overall requirements of this standard.
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