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WIP Standard
2014-04-30
This SAE Recommended Practice is applicable to all liquid-to-gas, liquid-to-liquid, gas-to-gas, and gas-to-liquid heat exchangers used in vehicle and industrial cooling systems. This document outlines the test to determine durability characteristics of the heat exchanger from vibration-induced loading.
Technical Paper
2014-04-28
Tejas Kalekar, Carsten Stechert
Abstract This paper presents the modeling results of an innovative i-cool system for controlling the cabin temperature of a standalone car facing the solar energy from the sun. Project work indentifies the best possible phase change material (PCM) to be used for i-cool system is n-Heneicosane which shows maximum total heat flux is 44189 W/m2. From all the PCMs n-Heneicosane, n-Eicosane and n-Nonadecane that were shortlisted in selection criteria shows 600 sec to achieve inner surface temperature equal to the outer surface for a metropolitan car. While without use of PCM, the metropolitan car takes 320 sec & total maximum heat flux is 32900 W/m2. The final selection of n-Heneicosane shows 34.25% efficiency over conventional car.
Technical Paper
2014-04-28
Kuldeepak Mahto, K.V. Balaji, A. Zainulabedin
Abstract The present paper discusses about a glossy polypropylene composition which can replace ABS and PC-ABS in the aesthetic interior and exterior bezels of a car with good stiffness and high flow. High Melt flow index of this composition minimizes the number of gate locations thereby drastically improving the aesthetics. Usage of Special Additives, and High Aspect ratio talc reduced the density of this composition as compared to a conventional PP compound. The combined benefits of lower weight, adequate stiffness, good gloss, scratch resistance and weathering resistance in the unpainted form makes this composition attractive for Interior and exterior aesthetic bezels. Again, this composition is cost-effective thereby reducing the part costs of interior and exterior bezels significantly.
Article
2014-04-24
Johnson Controls’ FreshPer4mance coating for fabrics repels dirt and liquid from automotive seats and protects passengers from microbes and static.
Article
2014-04-22
It incorporates innovative technologies for off-road use including capability for driver to operate vehicle from outside, enhanced terrain response system, and seemingly transparent hood to see road surface under vehicle.
Article
2014-04-16
The all-new sports car poses a crucial question: Is it too clever by half? Dr. Andre Ebner, who heads the company’s development of onboard systems, argues very strongly that it is not.
WIP Standard
2014-04-16
This SAE recommended Practice is intended for use in testing and evaluating the approximate performance of engine cooling fans. This performance would include flow, pressure, and power. This flow and pressure information would then be used to estimate the engine cooling performance. This power consumption would then be used to estimate net engine power per SAE J1349. The procedure also provides a general description of equipment necessary to measure the approximate fan performance. The test conditions in the procedure generally will not match those of the installation for which cooling and fuel consumption information is desired. The performance of a given fan depends on the geometric details of the installation, including the shroud and its clearance. These details should be duplicated in the test setup if accurate performance measurement is expected. The performance at a given air density and speed also depend on the volumetric flow rate, or the pressure rise across the fan, since these two parameters are mutually dependent.
Standard
2014-04-14
This SAE Aerospace Recommended Practice (ARP) establishes design guidance and photometric values for adequate cargo compartment and cargo access lighting systems for ground handling. The adoption of a standard set of illuminance values, found appropriate for the performance of the task in specified areas should expedite ground handling.
Standard
2014-04-09
This SAE Recommended Practice encompasses the significant factors which determine the effectiveness of a seat system in limiting spinal injury during vertical impacts between the rider and the snowmobile seat system. The document is intended to provide a tool for the development of safer snowmobile seats. It is recognized that the seat is only a portion of the entire vehicle protective suspension system. It is, however, usually required that the seat serve as added protection to the suspension system, since the latter may "bottom out" during a severe impact. The term "seat" refers to the occupant-supporting system not normally considered part of the vehicle suspension or frame system. In some cases, it may include more than the foam cushion. This document provides the minimum requirements for performance of a general seat system, and a description of specific means of evaluating the shock-absorbing characteristics of foam seat cushions using a specific testing procedure and a companion seat evaluation chart.
Article
2014-04-03
A new occupant-protection technology from TRW Automotive Holdings Corp. has the passenger-seat airbag deploying from the headliner instead of the dashboard. It is being launched on the Citroën C4 Cactus.
WIP Standard
2014-04-02
This SAE Standard covers reinforced hose, or hose assemblies, intended for conducting liquid and gaseous dichlorodifluoromethane (refrigerant 12) in automotive air-conditioning systems. The hose shall be designed to minimize permeation of refrigerant 12 and contamination of the system and to be serviceable over a temperature range of -30 to 120 °C (-22 to 248 °F). Specific construction details are to be agreed upon between user and supplier. NOTE— SAE J2064 is the Standard for refrigerant 134a hose. For refrigerant 134a use, refer to SAE J2064
WIP Standard
2014-04-02
This document provides guidance concerning the maintenance and serviceability of oxygen cylinders beginning with the quality of oxygen that is required, supplemental oxygen information, handling and cleaning procedures, transfilling and marking of serviced oxygen assemblies. This document attempts to outline in a logical sequence oxygen quality,serviceability and maintenance of oxygen cylinders.
Article
2014-04-01
The 2015 Chrysler 200 midsize sedan's floating center console design with pass-through storage area may have staying power beyond this Chrysler Group-first application.
Technical Paper
2014-04-01
Xiao Hu, Scott Stanton
Abstract Due to growing interest in hybrid and electric vehicles, li-ion battery modeling is receiving a lot of attention from designers and researchers. This paper presents a complete model for a li-ion battery pack. It starts from the Newman electrochemistry model to create the battery performance curves. Such information is then used for cell level battery equivalent circuit model (ECM) parameter identification. 28 cell ECMs are connected to create the module ECM. Four module ECMs are connected through a busbar model to create the pack ECM. The busbar model is a reduced order model (ROM) extracted from electromagnetic finite element analysis (FEA) results, taking into account the parasitic effects. Battery thermal performance is simulated first by computational fluid dynamics (CFD). Then, a thermal linear and time-invariant (LTI) ROM is created out of CFD solution. The thermal LTI ROM is then two-way coupled with the battery pack ECM to form a complete battery pack model. Thanks to the ROM technology, such a battery pack model can finish a complete charge discharge cycle within seconds of simulation time.
Technical Paper
2014-04-01
Kevin L. Snyder, Jerry Ku
Abstract The Wayne State University (WSU) EcoCAR2 student team is investigating powertrain optimizations as a part of their participation in the EcoCAR2 design competition for the conversion of a 2013 Chevrolet Malibu into a plug-in hybrid. EcoCAR2 is the current three-year Department of Energy (DoE) Advanced Vehicle Technical Competition (AVTC) for 15 select university student teams competing on designing, building, and then optimizing their Plug-In Hybrid conversions of GM donated vehicles. WSU's powertrain design provides for approximately 56-64 km (35-40 miles) of electric driving before the Internal Combustion Engine (ICE) powertrain is needed. When the ICE is started, the ICE traditionally goes through a cold start with the engine, transmission, and final drive all at ambient temperature. The ICE powertrain components are most efficient when warmed up to their normal operating temperature, typically around 90-100 °C. There are now some conventional vehicles currently available that employ active warm-up to recover waste heat from hot engine coolant to more quickly heat up the transmission fluid for reduced parasitic losses to improve fuel economy by approximately 2%. [1] [2] The WSU student team is investigating the improvements to fuel consumption (FC) of the ICE powertrain operation in the team's plug-in hybrid through pre-heating the ICE powertrain components before the engine is started.
Technical Paper
2014-04-01
Mengjia Cao, Idan Kovent, Jerry Ku
Abstract Hybrid electric vehicle (HEV) is one of the most highly pursued technologies for improving energy efficiency while reducing harmful emissions. Thermal modeling and control play an ever increasing role with HEV design and development for achieving the objective of improving efficiency, and as a result of additional thermal loading from electric powertrain components such as electric motor, motor controller and battery pack. Furthermore, the inherent dual powertrains require the design and analysis of not only the optimal operating temperatures but also control and energy management strategies to optimize the dynamic interactions among various components. This paper presents a complete development process and simulation results for an efficient modeling approach with integrated control strategy for the thermal management of plug-in HEV in parallel-through-the road (PTTR) architecture using a flexible-fuel engine running E85 and a battery pack as the energy storage system (ESS). While the main motivation for the work is to deliver a design for the Department of Energy's EcoCAR2 Plugging in to the Future Competition, yet the framework and methodologies should be useful for any typical hybrid powertrain thermal and control development.
Technical Paper
2014-04-01
Shuming Chen, Dengzhi Peng, Dengfeng Wang
Abstract Automobile cabin acoustical comfort is one of the main features that may attract customers to purchase a new car. The acoustic cavity mode of the car has an effect on the acoustical comfort. To identify the factors affecting computing accuracy of the acoustic mode, three different element type and six different element size acoustic finite element models of an automobile passenger compartment are developed and experimentally assessed. The three different element type models are meshed in three different ways, tetrahedral elements, hexahedral elements and node coupling tetrahedral and hexahedral elements (tetra-hexahedral elements). The six different element size models are meshed with hexahedral element varies from 50mm to 75mm. Modal analysis test of the passenger car is conducted using loudspeaker excitation to identify the compartment cavity modes. All the acoustic cavity models are coupled with the structure model respectively, the cavity modes are calculated with structural-acoustic coupling model.
Technical Paper
2014-04-01
Gursaran D. Mathur
Abstract Experimental studies have been conducted to determine the energy stored in vehicle's Cockpit Module (CPM) at high ambient and at high solar heat loads for a MY2012 production vehicle. Detailed analysis has been done in this paper to show the influence of energy stored in various components (e.g., Instrument panel, HVAC system, heat exchanger, wire harness, etc.) contained within the CPM unit. Experiments were conducted to show the amount of energy stored at high ambient and solar conditions.
Technical Paper
2014-04-01
Huize Li, Predrag Hrnjak
Abstract The effect of lubricant on distribution is investigated by relating the flow regime in the horizontal inlet header and the corresponding infrared image of the evaporator. Visualization of the flow regime is performed by high-speed camera. R134a is used as the refrigerant with PAG 46 as lubricant, forming foam in all flow regimes. Quantitative information including foam location, foam layer thickness is obtained using a matlab-based video processing program. Oil circulation rate effect on flow regime is analyzed quantitatively.
Technical Paper
2014-04-01
Kamalesh Bhambare, Junya Fukuyama, Jaehoon Han, Kosuke Masuzawa, Akihiro Iwanaga, Steven Patterson
Abstract The climate inside a vehicle cabin is affected by the performance of the vehicle HVAC system, the thermal characteristics of the vehicle structure and the components, as well as the external environmental conditions. Due to the complex interactions among these various factors, the flow field and the temperature distribution can be very complicated. The need for a fully three-dimensional transient analysis is increasing in order to provide sufficiently detailed information that can be used to improve the vehicle design. In this study, a numerical simulation methodology to predict the local climate conditions in a passenger vehicle cabin is presented. The convective heat transfer from both the exterior and the interior of the cabin were calculated by three dimensional CFD simulations using a Lattice-Boltzmann method based flow solver. The conduction and the radiation effects including the solar loading were solved using a finite-difference based radiation-conduction thermal solver.
Technical Paper
2014-04-01
Kesav Kumar Sridharan, Ravish Masti, Ravi Kumar, Jiancheng Xin, Wendong Wang, Henry Kong
Abstract In hybrid electric vehicles (HEVs) and full electric vehicles (EVs), efficient electrical power management with proper supply of power at the required voltage levels is essential. A DC (Direct Current)-DC converter is one of the key electrical units in a HEV/EV. The DC-DC converter dealt in the present work is intended to create the DC voltages necessary to power the accessories. The electronic circuit in this DC-DC converter consists of high power devices like Metal-Oxide Semiconductor Field-Effect Transistors (MOSFETs), inductors, transformers, etc. mounted on a printed circuit board (PCB). The DC-DC converter interacts with a high voltage battery pack and supplies a low voltage power to the accessory battery. Due to this power handling operation, the devices in the convertor experience high temperatures. The temperature rise of the devices beyond the permissible limits could be detrimental to an efficient and safe operation of the converter. This paper deals with a robust and optimal thermal design of an air-cooled DC-DC Converter in order that the temperature (primary design parameter) of each of the devices is at a minimum and below the corresponding permissible limit of the device.
Technical Paper
2014-04-01
Yang Zou, Huize Li, Predrag Hrnjak
Abstract Lubricant in compressor usually flows out with refrigerant. Thus, it is evitable for lubricant to be present in the heat exchanger, which significantly affects the heat exchanger performance. This paper is to investigate the effects of PAG oil on R134a distribution in the microchannel heat exchanger (MCHX) with vertical headers and to provide a tool to model R134a (with oil) distribution and its effects on MCHX capacity. The flow configuration in MCHX under the heat pump mode of the reversible system is mimicked in the experimental facility: refrigerant-oil mixture is fed into the test header from the bottom pass and exits through the top pass. It is found that a small amount of oil (OCR=0.5%) worsen the distribution. But further increasing OCR to 2.5% and 4.7%, the distribution becomes better. However, in a multi-pass microchannel heat exchanger model (considering oil effects), though the distribution is better and the capacity is closer to the uniform distribution case, the MCHX capacity decreases with respect to OCR because oil affects the heat transfer and pressure drop in the microchannel heat exchanger.
Technical Paper
2014-04-01
Mingyu Wang, Debashis Ghosh, Edward Wolfe, Kuo-huey Chen, Jeffrey Bozeman
Abstract Traditional vehicle air conditioning systems are designed to cool the entire cabin to provide passenger comfort. Localized cooling, on the other hand, focuses on keeping the passenger comfortable by creating a micro climate around the passenger. Such a system also easily adapts to the number of passengers in the car and enables zonal control. The net impact of the localized cooling is that equivalent comfort can be achieved at reduced HVAC energy consumption rate. The present paper reports on a vehicle implementation of localized cooling using Thermoelectric Devices and the resulting energy saving.
Technical Paper
2014-04-01
Ruidong Yan, Jun-ye Shi, Han Qing, Jiangping Chen, Ji Song
Abstract Two phase flow mal-distribution in inlet header of the parallel flow evaporator will cause performance degradation, partial frosting and comfortableness problems. In order to solve these issues in heat pump system of electric vehicles, four types of small diameter tube and fin heat exchangers with different flow passage were designed and experimental measured in heat pump system of electric vehicles. The experimental results showed that in terms of performance, the small diameter tube and fin heat exchanger can reach even exceed the micro-channel heat exchanger on capacity and COP in heating model. Compared with micro-channel, the tube and fin heat exchanger with 4 inlets and 4 outlets can increase capacity from 2010W to 2689W, and increase COP from 2.6 to 2.8. However the frost/defrost experimental results showed that there was a decrease on the capacity of micro-channel heat exchanger after several frost/defrost periods. For the small diameter tube and fin heat exchangers, the condensate water was easier to be drained, thus partial pressure difference and heat exchange capacity would recover to the initial value eventually.
Technical Paper
2014-04-01
Mark Zima, Mingyu Wang, Prasad Kadle, Joe Bona
Abstract Variable displacement compressors have proven to be more energy efficient than the equivalent compressor with fixed displacement for mobile A/C applications. Variable displacement compressors de-stroke rather than cycle to prevent the evaporator from freezing. Cycling an internally controlled variable compressor is counter intuitive, yet results in a 15-20% reduction in the energy used by the compressor as demonstrated by tests on multiple vehicle applications. Externally controlled variable compressors have the highest energy efficiency and extending cycling to these compressors during cool temperatures reduces the compressor energy consumption by 10%.
Technical Paper
2014-04-01
Yinhua Zheng
Abstract This paper addresses various ways to determine vehicle dual AC system charge level. Traditionally, either checking charge level plateau and/or using the certain condenser outlet subcooling magnitude are adopted to determine AC system charge level. It is challenging to determine refrigerant charge level in the following scenarios: (1) Some AC systems do not exhibit the flatted charge plateau. (2) The condenser outlet subcooling continues to rise. (3) The system has the requirements to run both front and aux evaporators, front evaporator only and aux evaporator only. It was found that compressor compression ratio of absolute discharge pressure to absolute suction pressure always presents the bath tub curve for all AC systems. When the system reaches the optimal charge level, the evaporator air outlet temperatures show the stable trend. In addition to the traditional condenser subcooling method, few approaches are presented in the paper. One way to determine the dual evaporator system charge level is: checking compressor compression ratios vs. charge level on the tests with (1) running both front and aux evaporators, (2) running front evaporator only (aux evaporator off).
Technical Paper
2014-04-01
Xiaojie Lin, Hoseong Lee, Yunho Hwang, Reinhard Radermacher, Jungho Kwon, Chunkyu Kwon
Abstract In this paper, the application of the separate sensible and latent cooling (SSLC) technology to the mobile air conditioning (MAC) system was investigated. Conventional MAC systems utilize a low evaporating temperature to cool down the cabin air temperature and to remove moisture from humid air. In order to remove the moisture, the supply air temperature has to be below the dew point temperature of the cabin air. Therefore, a reheating process is necessary to increase the air temperature to an appropriate and comfortable level. However, energy is wasted in this reheating process, which results in the reduction of the fuel efficiency. Since the SSLC technology can provide an appropriate solution to these issues of conventional systems, it is proposed to apply the SSLC technology to the MAC system, which can eventually reduce the fuel consumption of the MAC system. In the proposed SSLC MAC system, the desiccant wheel is dedicated to handle most of latent load while the vapor compression cycle handles the remaining latent load and sensible load.
Technical Paper
2014-04-01
Jae Yeon Kim, Yong Nam Ahn, Shim Rok, Su Whan Kim, Wan Je Cho, Jy Choi, Hyun Keun Shin, Sang Ok Lee
Abstract In order to improve the fuel consumption ratio of the vehicle, a great deal of research is being carried out to improve air-conditioning efficiency. Increasing the efficiency of the condenser is directly connected to the power consumption of the compressor. This paper describes an experimental method of using an additional water-cooled condenser to reduce power consumption and decrease discharge pressure of the air-conditioning system. First, the principle of a combined cooling (water + air) method was evaluated theoretically. Next, experimental proof was conducted with the additional water-cooled condenser. The shape and structure is similar to the plate type of the transmission oil cooler used in a radiator. Through a number of tests, it was found that it is possible is to reduce power consumption of compressor by decreasing discharge pressure.
Technical Paper
2014-04-01
Guangning(Gary) Gao
Abstract Distance to empty (DTE) estimation is an important factor to electric vehicle (EV) applications due to its limited driving range. The DTE calculation is based on available energy of the battery and power usage by the powertrain components (e.g. electric motor) and climate control components (e.g. PTC heater and electric AC compressor). The conventional way of estimating the DTE is to treat the power consumed by the climate control system the same as the power by the powertrain for either instantaneous or rolling average estimation. The analysis in this study shows that the power consumption by the climate control system should be estimated based on the current ambient conditions and driver's input instead of using the recorded data from the past driving cycles. The climate control should also be considered separately from the powertrain in power usage rolling average calculation, which results in improvements in DTE estimation especially for extreme hot and cold conditions. Additionally, the climate control power consumption shows unique characteristics during the initial period of cabin climate control.
Technical Paper
2014-04-01
Md Abdul Quaiyum, Mohammed Ismail, Amir Fartaj
Abstract Channel diameter is one of the most important parameters of a heat exchanger especially for a highly viscous fluid-flow. Narrow channel heat exchangers are believed to have better energy efficiency due to elevated heat transfer characteristics. Heat transfer and Fluid-flow behaviors of Automatic Transmission Fluid (ATF) have been experimentally investigated in a closed loop integrated thermal wind tunnel test facility using wavy finned Minichannel Heat Exchanger (MICHX). The experiment was conducted by varying the ATF Reynolds number from 3 to 30. The flow friction factors in minichannel were evaluated. For a fully developed laminar flow the friction factors were evaluated considering fluid viscosity effects due to temperature variation. The flow correlated with a Poiseuille equation while friction factors were analyzed considering constant property ratio. However, it showed different correlation when considered variable property ratio. A numerical analysis on friction factor for single serpentine MICHX did not follow the Poiseulle law for both cases of constant property ratio and variable property ratio.
Viewing 61 to 90 of 9785

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