Criteria

Display:

Results

Viewing 1 to 30 of 7602
2015-06-15
Technical Paper
2015-01-2249
Saad Bennouna, Said Naji, Olivier Cheriaux, Solene Moreau, Boureima Ouedraogo, Jean Michel Ville
Passengers’ thermal comfort inside car cabin is mainly provided by the heating ventilation and air conditioning system (HVAC). The main part of HVAC modules is placed under the dash board. An HVAC module is a compact system composed of various elements which are subject to airflow. The interaction between airflow and these in-duct elements generates noise inside car cabin. Furthermore, the blower used to blow air inside the cabin must overcome the pressure generated by HVAC elements. Noise is created and its level is linked to flow and pressure. HVAC noise is an important issue for car makers and automotive suppliers wishing to reach passengers’ satisfaction. Furthermore thermal-engine cars are more and more silent. Also hybrid and electric car sells are expanding around the world. HVAC noise became a main issue for automotive actors. In order to reduce its HVAC noises, Valeo and partners worked to develop several methods.
2015-06-15
Technical Paper
2015-01-2323
Abdelhakim Aissaoui, Ravindra S Tupake, Vilas Bijwe, Mohammed Meskine, Franck Perot, Alain Belanger, Rohit J Vaidya
F or the automotive industry, acoustic comfort is of increasing importance and changes in the market make the HVAC system noise quality a question to be addressed as early as possible during the vehicle development process. On one hand, the so-called traditional sources of annoyance such as engine, road-tires contact, exhaust systems and wind-noise have been significantly reduced for most traditional combustion engine vehicles. On the other hand, the rapid expansion of hybrid and electric vehicles and idling stop systems increases the importance of sources such as HVAC systems considered in the past as secondary. At high mass flow rate, the flow-induced contribution from the ducts and registers is the main source of noise in the mid to high frequency ranges and is more important than the HVAC structure borne and blower engine contributions.
2015-06-15
Technical Paper
2015-01-2271
Yong Du Jun, Bong Hyun Park, Kang Seok Seo, Tae Hyun Kim, Myoung Jae Chae
An objective measure is proposed for seat riding comfort evaluation under low frequency (0~2 Hz) vibratory conditions which represents typical roll and pitch motions of driving motor vehicles. The related feeling due to this low frequency vehicle motion is termed ‘hold feeling’ because the seated body may tend to deviate from the defined seating position under such vehicle motion inputs. In the present study, dynamic pressure distribution measurements have been performed with a roll motion simulator at different frequencies between 0.3 and 1.0 Hz, to monitor the interface pressure change behavior of the seat-subject body. Temporal changes in body pressure in terms of the magnitude and the representative locations, and the time delay in pressure change at different regions of the seat are identified to be useful parameters for describing the subject's responses and with the subjective test results.
2015-06-15
Technical Paper
2015-01-2235
Arnaud Caillet, Denis Blanchet
The need in the automotive industry to understand the physical behavior of trims used in a vehicle is high. The PEM (poro-elastic method) was developed to permit an explicit representation of the trims in the FEM full vehicle models and to give tools to diagnose the effect of the trims and test design changes (porous material property, geometry…). During the last decade, the evolution on software and hardware sides have allowed to create models with a highly detailed trim description (Porous material using the Biot parameters, plastic trims...). These models can provide a good correlation up to 400Hz against the measurements compared to the classical NSM methodology which shows limitations.
2015-06-15
Technical Paper
2015-01-2266
Andrzej Pietrzyk
Several of the exterior noise sources existing around a vehicle can cause airborne noise issues at relatively low frequencies. One of them is exhaust pipe orifice noise. Traditional methods for handling airborne noise in vehicles, such as SEA, are not suitable for the frequency range of interest. Finite Element analysis has been used, but it often ends up with very heavy runs if semi-infinite acoustic elements are used at the outer boundary as the solution has to be direct instead of modal in this case. There are, however, some softwares that can handle this calculation relatively efficiently. One of the primary choices could be FFT&Actran. However, recently, a similar capability has been developed in MSC Nastran. Also, the calculations involving the free field impedance conditions have been made extremely efficient in CDH/AMLS. Including the poro-elastic material model for foam-based carpets is also becoming practically possible.
2015-06-15
Journal Article
2015-01-2275
Manfred Koberstein, Zhengyu Liu, Curtis Jones, Suhas Venkatappa
In the thermal expansion valve (TXV) refrigerant system, transient high-pitched whistle at 6.18 kHz is often perceived following air-conditioning (A/C) compressor engagements when driving at higher vehicle speed or during vehicle acceleration, especially when system equipped with the high-efficiency compressor or variable displacement compressor. The objectives of this paper are to conduct the noise source identification, investigate the key factors affecting the whistle excitation, and understand the mechanism of the whistle generation. The mechanism is hypothesized that the whistle is generated from the flow/acoustic excitation of the turbulent flow past the shallow cavity, reinforced by the acoustic/structural coupling between the tube structural and the transverse acoustic modes, and then transmitted to evaporator. To verify the mechanism, the transverse acoustic mode frequency is calculated and it is coincided to the one from measurement.
2015-06-15
Journal Article
2015-01-2276
Zhengyu Liu, Donald Wozniak, Manfred Koberstein, Curtis Jones, Jan Xu, Suhas Venkatappa
Refrigerant flow-induced gurgling noise is perceived in automotive refrigerant systems which equipped with variable displacement compressors. In this study, the condition of the gurgling generation is investigated in vehicle level and the fundamental root cause is identified as the two-phase refrigerant flow entering the TXV. By conducting literature review, the acoustic characteristics of the flow patterns and the parameters affecting the flow regimes in horizontal and vertical tubes are summarized, and then the gurgling mechanism is explained as that the intermittent flow is developed at the evaporator inlet. In the end, the improved and feasible design for avoiding the intermittent flow (slug, plug or churn flow) or minimizing its formation is proposed and verified in refrigerant sub-system (RSS) level. Finally, the guidelines for the attenuation and suppression of the gurgle are provided.
2015-06-15
Technical Paper
2015-01-2210
Quan Wan
Five parameters are often used in acoustic modeling of porous absorption material, which are air flow resistivity σ, porosity φ, tortuosity α∞, viscous characteristic lengths Λ and thermal characteristic length Λ’. These parameters are not easy to be directly measured with high precision, especially the latter three parameters. FOAM-X is the software capable of identifying indirectly these parameters from impedance tube test results by virtue of Johnson-Champoux-Allard model, so becomes increasingly popular. However, its stability of parameter identification is rarely reported. This paper studies the factors to disturb the stability of FOAM-X on those porous absorption materials generally applied in vehicle interior trim (pure PET fiber, shoddy, PP/PET double-component fiber), such as the number of known parameters in advance, the frequency range, the vacuum bulk density, and so on.
2015-06-15
Technical Paper
2015-01-2273
Curtis Jones, Zhengyu Liu, Suhas Venkatappa, James Hurd
Abstract This paper presents the methodology of predicting vehicle level automotive air-handling system air-rush noise sound quality (SQ) using the sub-system level measurement. Measurement setup in both vehicle level and sub-system levels are described. To assess the air-rush noise SQ, both 1/3 octave band sound pressure level (SPL) and overall Zwicker's loudness are used. The “Sound Quality Correlation Functions (SQCF)” between sub-system level and vehicle level are developed for the specified climate control modes and vehicle segment defined by J.D. Power & Associates, while the Zwicker's loudness is calculated using the un-weighted predicted 1/3 octave band SPL. The predicting models are demonstrated in very good agreement with the measured data. The methodology is applied to the development of sub-system SQ requirement for upfront delivery of the optimum design to meet global customer satisfaction
2015-06-15
Technical Paper
2015-01-2303
Katherine Tao, Alan Parrett, David Nielubowicz
The headliner system in a vehicle is an important element in vehicle noise control. In order to predict the performance of the headliner, it is necessary to develop an understanding of the substrate performance, the effect of air gaps, and the contribution from any acoustic pads in the system. Current Statistical Energy Analysis (SEA) models for predicting absorption performance of acoustic absorbers are based on material Biot properties. However, the resources for material Biot property testing are limited and cost is high. In this paper, modeling parameters for the headliner substrate are identified from a set of standard absorption measurements on substrates, using curve fitting and optimization techniques. The parameters are then used together with thickness/design information in a SEA model to predict the vehicle headliner system absorption performance.
2015-06-15
Technical Paper
2015-01-2339
Márcio Calçada, Alan Parrett
Sound absorption materials can be key elements for mass-efficient vehicle noise control. They are utilized at multiple locations in the interior and one of the most important areas is the roof. At this location, the acoustic treatment typically comprises a headliner and an air gap up to body sheet metal. The performance requirement for such a vehicle subsystem is normally a sound absorption curve. Based on headliner geometry and construction, the sound absorption curve shape can be adjusted to increase absorption in certain frequency ranges. In this paper an overall absorption metric is developed to relate design parameters to an absorption curve shape which results in improved in-vehicle performance. This metric is based on sound absorption coefficient and articulation index. Johnson-Champoux-Allard equivalent fluid model and diffuse field equations are used. The results are validated using impedance tube measurements.
2015-05-01
Journal Article
2015-01-9017
Johannes Wurm, Matthias Fitl, Michael Gumpesberger, Esa Väisänen, Christoph Hochenauer
Abstract Nowadays, investigating underhood airflow by using numerical simulation is a standard task in the development process of passenger cars and commercial vehicles. Numerous publications exist which deal with simulating the airflow through the engine compartment of road vehicles. However, hardly anything can be found which deals with off-road vehicles and nothing exists which focuses on snowmobiles. In the presented paper the airflow and the thermal conditions inside the engine compartment of a snowmobile are investigated by the usage of computational fluid dynamics (CFD) as well as experimental methods. Field tests at arctic conditions have been conducted on a serial snowmobile to measure temperatures inside the compartment and to gain realistic boundary conditions for the numerical simulation. Thermocouples (type K) were attached under the hood to measure exhaust, air, coolant and surface temperatures of several components at previously defined load cases.
2015-04-14
Technical Paper
2015-01-1122
Kengo Yabe, Toru Inagaki, Takashi Kondo
Abstract Seat vibration when a vehicle is idling or in motion is an issue in automobile development. In order to reduce this vibration, dynamic damper or inertia mass is widely used. These countermeasures increases vehicle's weight and causes bad fuel-efficiency. Some new ways to reduce the vibration without weight increase are needed. One of that is the floating seat. Seat vibration has been reduced by controlling seat resonance frequencies. In order to control resonance frequency, the structures of the seat-mounting unit are replaced with floating structures using rubber bushings. It was demonstrated that partially replacing the mounting unit with floating structures makes it possible to control the resonance frequencies of the entire seat. The issue of balancing vibration reduction with strength and durability and crash safety performance caused by the fitting of rubber bushings to the seat-mounting unit was addressed using stopper structures optimized for each type of input.
2015-04-14
Technical Paper
2015-01-1189
Satyam Panchal, Scott Mathewson, Roydon Fraser, Richard Culham, Michael Fowler
Abstract A major challenge in the development of the next generation electric and hybrid electric vehicle (EV and HEV) technology is the control and management of heat generation and operating temperatures. Vehicle performance, reliability and ultimately consumer market adoption are integrally dependent on successful battery thermal management designs. In addition to this, crucial to thermal modeling is accurate thermo-physical property input. Therefore, to design a thermal management system and for thermal modeling, a designer must study the thermal characteristics of batteries. This work presents a purely experimental thermal characterization of thermo-physical properties of a lithium-ion battery utilizing a promising electrode material, LiFePO4, in a prismatic pouch configuration. In this research, the thermal resistance and corresponding thermal conductivity of prismatic battery materials is evaluated.
2015-04-14
Technical Paper
2015-01-1334
Shreyas Shingavi, Pankaj Bhirud, Abhishek Ranjan
Abstract Safety and Comfort are the core requirements of the automotive seating systems. Number of the occupants, determines type of the seating system requirement. The second row seat often needs to fold and slide, to allow the passenger to enter inside the car. Folding second row seat will also allow accommodating larger length cargo. The over folding of seat is controlled by hard stop mechanism. The hard stop mechanism generally consists of the seat arm stopper at back seat and hard stop located at base of the seat. These stoppers will limit the further motion of back seat. The folding speed of back seat is governed by various factors e.g. adjacent seat foam/structure friction, location, structural mass of seat etc. The scope of the paper is to evaluate various folding speeds of the back seat. Its effects are evaluated for the stresses and fatigue life of the hard stop components.
2015-04-14
Technical Paper
2015-01-0505
Miguel Angel Reyes Belmonte, Colin D. Copeland, Drummond Hislop, George Hopkins, Adrian Schmieder, Scott Bredda, Sam Akehurst
Abstract Pressure and temperature levels within a modern internal combustion engine cylinder have been pushing to the limits of traditional materials and design. These operative conditions are due to the stringent emission and fuel economy standards that are forcing automotive engineers to develop engines with much higher power densities. Thus, downsized, turbocharged engines are an important technology to meet the future demands on transport efficiency. It is well known that within downsized turbocharged gasoline engines, thermal management becomes a vital issue for durability and combustion stability. In order to contribute to the understanding of engine thermal management, a conjugate heat transfer analysis of a downsized gasoline piston engine has been performed. The intent was to study the design possibilities afforded by the use of the Selective Laser Melting (SLM) additive manufacturing process.
2015-04-14
Technical Paper
2015-01-0613
Donghong Ning, James Coyte, Hai Huang, Haiping Du, Weihua Li
Abstract This paper presents a study on experimental vibration simulation using a multiple-DOF motion platform for heavy duty vehicle seat suspension test. The platform is designed to have 6-DOF with the advantages of high force-to-weight ratio, high dexterity and high position accuracy. It can simulate vehicle vibrations in the x, y and z translational axis and in the roll pitch and yaw axis rotation. To use this platform to emulate the real vibration measured from vehicle seat base under real operation for vehicle seat suspension test in lab, an Inertial Measurement Unit (IMU) is applied to collect the acceleration data from a real vehicle. An estimation algorithm is developed to estimate the displacement from the measured acceleration. The estimated displacement is then used to calculate the length of each leg of the platform so that the platform can generate the motion similar to the measured one.
2015-04-14
Technical Paper
2015-01-1394
Alessandro Naddeo, Marco Apicella, Davide Galluzzi
Abstract General comfort can be defined as the measure of the “level of wellbeing” perceived by humans when interacting with a working environment. The state of the art for comfort/discomfort evaluation shows the need for an objective method to evaluate both “effects on the internal body” and “perceived effects” when considering the perception of comfort. Medical studies show that each joint has its own natural resting posture. In this posture, our muscles are completely relaxed or at minimum levels of strain. The body's geometrical configuration corresponds to the natural resting position of arms/legs/neck etc. From this starting point, the authors experimented to develop and built postural-comfort curves for each degree of freedom (DOF) of upper-limb joints. These curves are regular, and do not show any kind of discontinuity. Software (CA-Man®) was developed to analyze different postures and calculate a postural comfort index for the entire upper body.
2015-04-14
Technical Paper
2015-01-1713
Manfred Klaus Kirschning, Frank Reußwig
Abstract Different heat shielding unilayer materials already in practical use and multilayer materials, consisting of a compound of E-glass fabric laminated with aluminum foil and different high temperature felts, are compared with regards to the difference between the external and internal surface temperature ΔT as a function of the external surface temperature. Beside that the general difference between the two standard methods convection heat measurement and radiant heat measurement is shown. Especially it is evaluated whether the radiant heat measurement method is suitable to make a general statement for classification of heat shielding materials.
2015-04-14
Technical Paper
2015-01-1623
Ivan Arsie, Rocco Di Leo, Stefano Falco, Cesare Pianese, Matteo De Cesare
Abstract International regulations continuously restrict the standards for the exhaust emissions from automotive engines. In order to comply with these requirements, innovative control and diagnosis systems are needed. In this scenario the application of methodologies based on the in-cylinder pressure measurement finds widespread applications. Indeed, almost all engine thermodynamic variables useful for either control or diagnosis can be derived from the in-cylinder pressure. Apart for improving the control accuracy, the availability of the in-cylinder pressure signal might also allow reducing the number of existing sensors on-board, thus lowering the equipment costs and the engine wiring complexity. The paper focuses on the detection of the engine thermal state, which is fundamental to achieve suitable control of engine combustion and after-treatment devices.
2015-04-14
Technical Paper
2015-01-1610
Xiaomeng Shen, Gangfeng Tan, Quan Zhou, Zhongjie Yang, Min Hua
Abstract The Organic Rankine Cycle System is an effective approach for recovering the engine exhaust thermal energy. The physical characteristic of the Rankine fluid is the key factor for the capacity and the stability of the expander power output. In the research, the influences of the evaporator organic medium state and flow rate on the expander power output are fully analyzed for the sufficient utilization of the waste thermal energy. Firstly, the exhaust characteristics of the diesel engine were processed by the data of the bench test. Then, the integral mathematical model of the Organic Rankine Cycle was built. Based on the comparison for the 2-zone and 3-zone evaporator, the influence for expander output are analyzed especially emphasis on the factors of engine working condition, the flow rate, temperature and state of Rankine fluid.
2015-04-14
Technical Paper
2015-01-1608
Davide Di Battista, Marco Mauriello, Roberto Cipollone
Abstract A smart way to reduce CO2 emission in transportation sector is to recover energy usually wasted and re-use it for engine and vehicle needs. ORC plant on exhaust gas of ICE is really interesting, but it has a significant impact on the exhaust line and vehicle's weight. The backpressure realized in the exhaust and the weight gain, in fact, produce a specific fuel consumption increase as well as an increase in the propulsion power: both terms could vanish the energy recovered. The paper discusses the effects of the pressure losses produced by an ORC plant mounted on the exhaust line of an IVECO F1C test bench engine. The interactions produced on the turbocharged engine have been experimentally investigated: the presence of an IGV turbocharger makes the effect of the backpressure not straightforward to be predicted and needed a full experimental testing of the group in order to understand its reaction and the net effect in terms of specific fuel consumption.
2015-04-14
Technical Paper
2015-01-1609
Roberto Monforte, Francesco Lovuolo, Matteo Rostagno, Riccardo Seccardini, Teron Matton
Abstract Following the development of new technologies in Vehicle Thermal Management aiming to both enhancing the MAC System efficiency and reducing the thermal load to be managed, a prediction tool based on the AMEsim platform was developed at Advanced PD EMEA. This tool is dedicated to predict the effect of the implementation of sensors monitoring both the relative humidity and the carbon dioxide (CO2) concentration (taking into account passengers' generated moisture and CO2). This model implemented with the usual comfort inputs (CO2 and RH acceptable ranges) considers the system variables influencing the comfort and predicts the increase of both RH and CO2 concentration in the cabin compartment in any driving cycle depending on the number of occupants.
2015-04-14
Technical Paper
2015-01-1607
Chuen-Sen Lin, Vamshi Avadhanula, Vamsi Mokkapati, Daisy Huang, Brent Sheets
This paper presents test results of a 50 kW Organic Rankine Cycle (ORC) system and proposed guidelines for how to effectively apply this system to the rural Alaska power industry. In rural Alaska, approximately 180 villages rely on off-grid diesel generators for power. Most of the generators have capacities of about 1 MW or less. In general, the average operation efficiencies are noticeably less than 40%, with the rest of the fuel energy becoming heat. If the heat is not applied for useful application, it is called waste heat. Most of the wasted heat is contained in engine exhaust and jacket fluid and eventually dissipates into the environment. For rural Alaska, waste heat for heating is most effective; in many cases, waste heat for power may be needed due to a variety of reasons. Many rural Alaskan villages are reluctant to apply exhaust heat recovery due to concerns about corrosion and soot accumulation in the exhaust system and their effect on emissions.
2015-04-14
Technical Paper
2015-01-0169
Kazuyuki Nakata, Maya Seki, Ryoichi Nishikawa, Soju Matsumoto, Shinichiro Murakami, Yukio Yoshino
Abstract Instrument clusters that display all information on a TFT-LCD screen, also known as reconfigurable instrument clusters, have become the new trend in automotive interiors. DENSO mass-produced the world's first reconfigurable instrument cluster in 2008. To satisfy customer requirements, large quantities of resources were required. Coupled with an iterative process due to requirement changes, development costs became very high. Reducing development costs was vital in order to expand the reconfigurable instrument cluster product line. A new artist-centric HMI (human machine interface) software development workflow is proposed to reduce the development effort by introducing a data converter and real-time 3D rendering engine in our earlier paper. Our goal is to realize an environment with little programming during development by utilizing a tool chain to automate the majority of the programmer's tasks.
2015-04-14
Technical Paper
2015-01-0248
Hiroyasu Baba, Koji Kawasaki, Hideomi Kawachi
Abstract We have developed Li-ion battery heating system which is direct resistance heating for hybrid electric vehicles (HEV), plug-in hybrid vehicles (PHEV) and electric vehicles (EV) by use of an inverter and a motor. One relay is added between a positive terminal of Li-ion battery and one-phase (e.g. U-phase) of a three-phase motor. When additional relay is turned on, the motor coils, IGBTs (Insulated-gate bipolar transistor) and diodes in the inverter and a smoothing capacitor for the inverter constitute buck-boost DC to DC converter. IGBTs are controlled to repeat charging and discharging between the battery and the smoothing capacitor. We made a system prototype and examined battery heating capability. And also we optimized charging and discharging frequency from impedance and current to improve heat generation. This method can increase battery temperature from −20 degrees C to 0 degrees C in 5 minutes and can extend EV driving range.
2015-04-14
Technical Paper
2015-01-0344
Yingchao Zhang, Weijiang Meng, Tao Chen, Yong Hao, Wei Ding
Abstract It is known that the automobile cabin thermal comfort, could keep the driver and passengers feel better which has a great effect on traffic safety. In this paper, to the FAW truck cab, we did some researches about automobile cabin thermal comfort. Our plan is to calculate the air flow distribution and the temperature in steady and transient state when there is warm or cool air flow. The heating and cooling experiment methods standard of cabin are based on the national standard and the automobile industry standard of China. Then the numerical simulation process becomes very important. So we used the commercial CFD code- STAR-CCM+ for study in this paper. Firstly, Geometry Clean up. Secondly, Wrap and Remesh, we chose the internal surface at the wrap surface of cabin and air conditioning pipes, then we remesh the surface. Thirdly, generate the volume mesh which is polyhedral mesh, and the number of the volume mesh is 9.4 millions.
2015-04-14
Technical Paper
2015-01-0341
Georg Rauch, Johannes Lutz, Martin Werner, Sagar Gurwara, Peter Steinberg
Abstract This paper introduces an innovative approach, named synergetic 1D-3D-Coupling, by using synergy effects of 1D and 3D simulation in order to bring down modeling and simulation efforts. At the same time the methodology sustains the spatial resolution of a 3D model. This goal is reached by reducing the 3D fluid side with its time consuming continuity, momentum, energy and turbulence equations to a simple but precise 1D model. Because of the solid structure staying three dimensional, heat flux direction and spatial resolution have 3D accuracy but short calculation times due to the simple heat diffusion equation to be solved. The 1D model is represented by an automatically generated equation system which is capable of considering transient effects. The energy transfer between 1D fluid model and 3D structure model is realized through a neutral 1D-3D-coupling program and the application of the fluid element specific Nusselt correlations.
2015-04-14
Technical Paper
2015-01-0349
Suvankar Manna, Yogendra Singh Kushwah
With stringent requirements of fuel efficiency and emissions, the airflow and thermal management within the under-hood environment is gaining significance day by day. While adequate airflow is required for cooling requirements under various vehicle operating conditions, it is also necessary to optimize it for reduced cooling drag and fan power. Hence, the need of the day is to maximize cooling requirements of Condenser, Radiator, CAC and other heat exchangers with minimal power consumption. To achieve this objective and due to the complicated nature of 3D flow phenomenon within the under-hood environment, it is useful to perform 3D CFD studies during preliminary stages to shorten design time and improve the quality and reliability of product design. In this paper we present the results from a CFD under-hood analysis that was carried out for design, development and optimization of a CRFM (Condenser, Radiator and Fan Module).
2015-04-14
Technical Paper
2015-01-0348
Chuqi Su, Meng Xu, Naiqiang Tong, Yulian Chen
Abstract The potential for automotive exhaust-based thermoelectric generator (TEG) has been increasing with continuously advances in thermoelectric technology. In this paper, the thermal deformation of the TEG system is studied on the basis of the surface temperature distribution of the heat exchanger. The simulation result shows that thermoelectric modules (TMs) on different positions have different thermal performance which can significantly influence the power generation efficiency of the system. Meanwhile, in terms of the working performance of TMs, the clamping mechanism is considered to have some effects on both the cold side and the hot side of TEG. Following the simulation, bench tests are carried out to confirm the reasonability of the simulation results.
Viewing 1 to 30 of 7602