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2017-11-07
Technical Paper
2017-36-0286
Juliana Lopes, Rafael Vieira, Cleber Marques, Genildo Vasconcelos, Fabrício Ferreira, Tainã Silva
Abstract The amount of fuel present in the vehicle fuel tank is an extremely important information for car users. In the majority of modern cars, the fuel level is identified through a resistance value measured by a potentiometer inside the tank. This measurement is converted to a digital information that will be filtered by computational algorithms embedded on the responsible Electronic Control Unit (ECU) and shown to the user by Instrument Panel Cluster (IPC) Gauge. The reliability of this information is a critical factor due to fuel economy and safety issues. Some agents can affect the fuel level measurement during the refueling process, such as the fuel slosh (fluid disturbance on the tank), that could compromise the reliability of the information provided to the user. Perform this feature test could be very expensive, demanding car prototypes, several engineer work hours and fuel manipulation.
2017-11-07
Technical Paper
2017-36-0347
Bruno Silva de Lima, Rafael Megale de Oliveira, Luiz Fernando de Oliveira Moraes, Gustavo Abreu Araújo, Gabriel Mendes de Almeida Carvalho
Abstract This work aims to study the selection of a heat exchanger available in the market with the objective of implementing it in a vehicle. The vehicle used for the tests was a prototype, developed by Formula UFMG team. It was made an experimental and a theoretical study in order to calculate the power of the CB600F engine to compare with the experimental study of heat dissipation of the selected heat exchanger. This comparison was made to check whether the heat exchanger reaches the vehicle’s requirements, and it has shown good convergence. The engine technical features were used in the theoretical studies, and thus the power was calculated. The experimental data were obtained by assembling the car in a roller dynamometer with the necessary instrumentation for these tests being performed. In these tests, the critical operation conditions of the vehicle were simulated, once the engine operates at a temperature of 95°C.
2017-11-07
Technical Paper
2017-36-0205
Taís Sampaio
Abstract Not only well-functioning, but also the way operating everyday items "feel", gauges costumer perception of an automobile robustness. To prevent costumer dissatisfaction with door trim panel movement when operating power windows, deflections must be kept small. Deflections of inner panel are seen through trim panel and are responsible for giving a flimsy idea of the door. In this paper, inner panel movement for a fully stamped door in full glass stall up position is analyzed. Through CAE analyses, inner panel behavior was compared, considering different types of reinforcement for belt region.
2017-11-07
Technical Paper
2017-36-0195
Fernando Afonso Siqueira, Tiago Sartor, Adelchi Tiboni
Abstract Among the most important finishing structures of a vehicle interior, the door trim panels reduce external noises, present ergonomic concepts generating comfort, improve appearance, and provide objects storage, knobs and buttons. The panels usually composed of several molded parts (trim, armrest, etc.) connected to each other also have structural function as support closing loads, protect occupants of door internal mechanisms, energy absorption in side impacts and resist misuse conditions. Therefore, these trims usually made of polymeric materials must to present good structural integrity, demanding appropriate connections between components to have good load distribution. The connections between parts can be made using bolts, interference fits (like self-locking), welding tubular plastic towers (heat stakes), or clips (such as snap fits) and last two are the most common due to be cheap and with good retention.
2017-11-05
Technical Paper
2017-32-0070
Stephan Jandl, Patrick Pertl, Hans-Juergen Schacht, Stephan Schmidt, Stefan Leiber
The development of future internal combustion engines and fuels is influenced by decreasing energy resources, restriction of emission legislation and increasing environmental awareness of humanity itself. Alternative renewable fuels have, in dependency on their physical and chemical properties, on the production process and on the raw material, the potential to contribute a better well-to-wheel-CO2-emission-balance in automotive and nonautomotive applications. The focus of this research is the usage of alcohol fuels, like ethanol and 2-butanol, in motorcycle high power engines. The different propulsion systems and operation scenarios of motorcycle applications in comparison to automobile applications raise the need for specific research in this area.
2017-11-05
Technical Paper
2017-32-0032
Rizal Mahmud, Seong Bum Kim, Toru Kurisu, Keiya Nishida, Yoichi Ogata, Jun Kanzaki, Tadashi Tadokoro
Heat loss is more critical for the thermal efficiency improvement in small size diesel engines than large-size diesel engines. More than half of total heat energy in the internal-combustion engine is lost by cooling through the cylinder walls to the atmosphere and the exhaust gas. Therefore, the new combustion concept is needed to reduce losses in the cylinder wall. In a Direct Injection (DI) diesel engine, the spray behavior, including spray-wall impingement has an important role in the combustion development to reduce heat loss. The aim of this study is to understand the mechanism of the heat transfer from the spray and flame to the impinging wall. Experiments were performed in a constant volume vessel (CVV) at high pressures and high temperatures. Fuel was injected using a single-hole injector with a 0.133 mm diameter nozzle. Under these conditions, spray evaporates, then burns near the wall. Spray/flame behavior was investigated with a high-speed video camera.
2017-11-05
Technical Paper
2017-32-0097
Emir Yilmaz, Hayao Joji, Mitsuhisa Ichiyanagi, Takashi Suzuki
In the past two decades, internal combustion engines have been required to improve their thermal efficiency in order to limit hazardous gas emissions. For further improvement of the thermal efficiency, it is required to predict the mass of intake air into cylinders in order to control the auto-ignition timing for CI engines. For an accurate prediction of intake air mass, it is necessary to model the heat transfer phenomena at the intake manifold. From this intention, an empirical equation was developed based on Colburn equation. Two new arguments were presented in the derived formula. The first argument was the addition of Graetz number, where it characterized the entrance region thermal boundary layer development and its effect on the heat transfer inside the intake manifold. As the second argument, Strouhal number was included in order to represent intake valve effect on heat transfer.
2017-11-05
Technical Paper
2017-32-0115
Tatsuya Kuboyama, Yasuo Moriyoshi, Hidenori Kosaka
To investigate the heat transfer phenomena inside the combustion chamber of a diesel engine, a correlation for the heat transfer coefficient in a combustion chamber of a diesel engine was investigated based on heat flux measured by the authors in the previous study(8) using the rapid compression and expansion machine. In the correlation defined in the present study, thermodynamically estimated two-zone temperatures in the burned zone and the unburned zone are applied. The characteristic velocity given in the correlation is related to the speed of spray flame impinging on the wall during the fuel injection period. After the fuel injection period, the velocity term of the Woschni’s equation is applied. It was shown that the proposed correlation well expresses heat transfer phenomena in diesel engines.
2017-11-05
Technical Paper
2017-32-0116
Naohiro Hasegawa, Yasuo Moriyoshi, Tatsuya Kuboyama, Mitsuru Iwasaki
An optimization of thermal management system in a gasoline engine is considered to improve thermal efficiency by minimizing the cost increase without largely changing the configuration of engine system. In this study, the influence of water temperature and intake air temperature on thermal efficiency were investigated using an inline four-cylinder 1.2L gasoline engine. In addition, one-dimensional engine simulations were conducted by using a software of GT-SUITE. Brake thermal efficiency for different engine speeds and loads could be quantitatively predicted with changing the cooling water temperature in the cylinder head. Then, in order to predict the improvement of the fuel consumption in actual use, vehicle mode running simulation and general-purpose engine transient mode simulation were carried out by GT-SUITE. As a result, it was found that by controlling the temperatures of the cooling water and intake gas, thermal efficiency can be improved by several percent.
2017-10-08
Technical Paper
2017-01-2222
ZhenYang Liu, Xihui Wang
Abstract The ever increasing popularity of electric vehicles and higher requirement on safety and comfort has led heat pump air conditioning system indispensable in electric vehicle. Many studies have shown that the addition of nano particles contributes to great improvement on thermal conductivity than that of conventional refrigerants. Therefore, the application of the magnetic nanorefrigerant in heat pump air conditioning system has massive potential to heighten the heat transfer efficiency. This paper aims at studying the magnetic nanorefrigerant comprised of the magnetic nano powder Fe3O4 and refrigerant R134a. According to the relevant theoretical analyses and empirical formula, the heat transfer coefficient, density, viscosity, and other physical parameters are calculated approximately.
2017-10-08
Technical Paper
2017-01-2219
Xihui Wang
Abstract The conventional cooling fluids in vehicle engine cooling water jacket have relatively poor heat transfer performance. The key to enhance heat transfer in cooling-jacket is to research a kind of new coolants. Nanofluids have heat transfer enhancement merits. In present study, the numerical simulation on Fe3O4 nanofluid flow in cooling water jacket of Gasoline direct injection engine was performed using computational fluid dynamics ( CFD) software FLUENT. The heat transfer coefficient of nanofluids was calculated and verified by experiment. Fe3O4 nano-particles were used in mixture of water/ethylene glycol as a base fluid. The thermal performance of the nanofluid was studied, also the thermal performance of a cooling-jacket was studied with CFD technology. The simulation was performed for different volumetric concentrations of(1%,2%,5%) nanofluids at different engine speeds. The results showed that heat transfer enhanced compared to the base fluid.
2017-10-08
Technical Paper
2017-01-2229
Byeongsoek Lee, Heechang Oh, SeungKook Han, SooHyung Woo, JinWook Son
Abstract The maximum thermal efficiency of gasoline engine has been improving and recently the maximum of 40% has been achieved. In this study, the potential of further improvement on engine thermal efficiency over 40% was investigated. The effects of engine parameters on the engine thermal efficiency were evaluated while the optimization of parameters was implemented. Parameters tested in this study were compression ratio, tumble ratio, twin spark configuration, EGR rate, In/Ex cam shaft duration and component friction. Effects of each parameter on fuel consumption reduction were discussed with experimental results. For the engine optimization, compression ratio was found to be 14, at which the best BSFC without knock and combustion phasing retardation near sweet spot area was showed. Highly diluted combustion was applied with high EGR rate up to 35% for the knock mitigation.
2017-10-08
Technical Paper
2017-01-2204
Hoon Lee, Kwangwoo Jeong, Sanghoon Yoo, Byungho Lee, Sejun Kim
Abstract Hyundai-Kia Motor Company recently developed a multi-way, electrical coolant valve for engine thermal management module (TMM). The main purposes of the TMM are to boost fuel economy by accelerating engine warm-up and also to enhance engine thermal efficiency by actively controlling the operating temperature. In addition to those, the system can improve vehicle heating and cooling performance as well. The electrical coolant valve is a key component in the TMM as it modulates the amount of coolant flow to individual components in cooling system such as engine oil heat exchanger, heater core, and radiator. The coolant flow modulation is done by controlling the electric valve’s position with using an electric motor attached to the valve. The objective of the valve control is to manage coolant temperature at a desired level that varies depending on vehicle’s operating condition. This paper discusses the control algorithm developed for controlling electrical coolant valve.
2017-10-08
Technical Paper
2017-01-2196
Giuseppe Cicalese, Fabio Berni, Stefano Fontanesi, Alessandro D'Adamo, Enrico Andreoli
Abstract High power-density Diesel engines are characterized by remarkable thermo-mechanical loads. Therefore, compared to spark ignition engines, designers are forced to increase component strength in order to avoid failures. 3D-CFD simulations represent a powerful tool for the evaluation of the engine thermal field and may be used by designers, along with FE analyses, to ensure thermo-mechanical reliability. The present work aims at providing an integrated in-cylinder/CHT methodology for the estimation of a Diesel engine thermal field. On one hand, in-cylinder simulations are fundamental to evaluate not only the integral amount of heat transfer to the combustion chamber walls, but also its point-wise distribution. To this specific aim, an improved heat transfer model based on a modified thermal wall function is adopted to estimate correctly wall heat fluxes due to combustion.
2017-10-08
Technical Paper
2017-01-2442
Bingqing Xiao, Wei Wu, Jibin Hu, Shihua Yuan, Chenhui Hu
Abstract The prediction of temperature distribution and variation of oil-cooled sliding disk pair is essential for the design of wet clutches and brakes in a vehicle transmission system. A two-phase coupled heat transfer model is established in the study and some fluid-solid coupled heat transfer simulations are performed to investigate the thermal behaviors of wet clutch during sliding by CFD method. Both cooling liquid and grooved solid disks are contained in the heat transfer model and the heat convection due to the cooling liquid in the radial grooves is also considered by fluid-solid coupled transient heat transfer simulations. The temperature distribution and variation of the grooved disk are discussed and analyzed in detail. The results indicate that the temperature distribution on the grooved disk is nonuniform. The temperature within the middle radius area is higher than that in the inner and outer radius area.
2017-10-08
Technical Paper
2017-01-2381
Kristian Hentelä, Ossi Kaario, Vikram Garaniya, Laurie Goldsworthy, Martti Larmi
In the present study, a new approach for modelling emissions of coke particles or cenospheres from large diesel engines using HFO (Heavy fuel oil) was studied. The model used is based on a multicomponent droplet mass transfer and properties model that uses a continuous thermodynamics approach to model the complex composition of the HFO fuel and the resulting evaporation behavior of the fuel droplets. Cenospheres are modelled as the residue left in the fuel droplets towards the end of the simulation. The mass-transfer and fuel properties models were implemented into a cylinder section model based on the Wärtsilä W20 engine in the CFD-code Star CD v.4.24. Different submodels and corresponding parameters were tuned to match experimental data of cylinder pressures available from Wärtsilä for the studied cases. The results obtained from the present model were compared to experimental results found in the literature.
2017-10-08
Technical Paper
2017-01-2408
Lei Zhou, Hongxing Zhang, Zhenfeng Zhao, Fujun Zhang
Abstract The Opposed Piston Two-Stroke (OPTS) engine has many advantages on power density, fuel tolerance, fuel flexibility and package space. A type of self-balanced opposed-piston folded-crank train two-stroke engine for Unmanned Aerial Vehicle (UAV) was studied in this paper. AVL BOOST was used for the thermodynamic simulation. It was a quasi-steady, filling-and-emptying flow analysis -- no intake or exhaust dynamics were simulated. The results were validated against experimental data. The effects of high altitude environment on engine performance have been investigated. Moreover, the matching between the engine and turbocharger was designed and optimized for different altitude levels. The results indicated that, while the altitude is above 6000m, a multi-stage turbocharged engine system need to be considered and optimized for the UAV.
2017-10-08
Technical Paper
2017-01-2454
Yiqi Jia, Gangfeng Tan, Cenyi Liu, Shengguang Xiong, Zehao Yang, Xingmang Zheng
Abstract In these years, the advantages of using phase change material (PCM) in the thermal management of electric power battery has been wide spread. Because of the thermal conductivity of most phase change material (eg.wax) is low, many researchers choose to add high conductivity materials (such as black lead). However, the solid-liquid change material has large mass, poor flow-ability and corrosively. Therefore, it still stays on experiential stage. In this paper, the Thermal characteristics of power battery firstly be invested and the requirements of thermal management system also be discussed. Then a new PCM thermal management has been designed which uses pure water as liquid phase change material, adopts PCM with a reflux device for thermal management.
2017-10-08
Technical Paper
2017-01-2456
Yun Li, Jing Shang, Shiwu Zhu, Alina Ma, Robin Lyle, Zijian Li, Nannan Wang, Hua Rong
Abstract This paper presents an Integrated Power Module (IPM) and an Integrated Power Unit (IPU) based on IGBT double-sided cooling technology. The IPU can be used as the motor controller in electric vehicle applications, and the IPM integrated in the IPU is packaged with the latest trench field-stop IGBT devices and is utilized with planar bonding as well as double-sided cooling technology. By adopting the planar bonding and double-sided cooling technology, module design has achieved elimination of the traditional wire bonds, even temperature distribution for the surface of dies, and improvement of thermal performance, which results in lower junction temperature rise. Through these factors, power cycling capability and long-time reliability of the module can be significantly improved. Test results show that compared with traditional single-sided direct liquid cooling module with a pin-fin structure, thermal resistance has been reduced by 23%.
2017-10-05
Journal Article
2017-01-9287
David Oh, Martin Brouillette, Jean-Sebastien Plante
Abstract In this second of two parts, the fundamentals of convective wall heat transfer losses are elucidated in the context of the desired objective toward its reduction in a direct-injected, hydrogen-fueled internal combustion engine. A comparative, transient 2D CFD analysis evaluated at 4500 RPM between a combustion chamber design representing current practice and the here-introduced “vortex-stratified combustion” process finds an approximately 50% reduction in the peak convective flux with the latter.
2017-10-05
Journal Article
2017-01-9286
David Oh, Martin Brouillette, Jean-Sebastien Plante
Abstract A vortex-stratified combustion process for hydrogen-fueled reciprocating internal combustion engines is introduced to increase the thermal efficiency by reducing the convective heat transfer losses to the surrounding walls during combustion. The process imposes a highly ordered rotational field upon the charge in a separate, transverse, cylindrically shaped combustion chamber by means of channels that connect with the main chamber enclosed by the engine cylinder and piston. Gaseous hydrogen is injected directly during the compression stroke, while air enters into the combustion chamber tangentially and preferentially along the circumference due to the Coandă effect. The two streams entrain one another and develop into a vigorous vortex by virtue of the chamber and channel geometries.
2017-09-23
Technical Paper
2017-01-1984
Jun Ma, Junyi Li, Zaiyan Gong, Jihong Yu
Abstract Given the wide adoption of touchscreens in vehicles, an interesting debate is taking place regarding the good screen size, length-width ratio and whether the usability of in-vehicle information system (IVIS) would be decreased by a larger screen, especially. Moreover, the lack of scientific evidence about the concrete impact of touch screen size on usability raises questions to practitioners. In this paper, we investigated the impact of in-vehicle touch screen size on users’ visual behavior and usability as measured using eye tracker and questionnaire. Two experiments were conducted on 30 participants. In the first experiment, participants were asked to seek same information on four different in-vehicle screens based on simulated driving environment, while eye movement was recorded for analyzing efficiency of visual behavior.
2017-09-19
Technical Paper
2017-01-2040
Salvatore Cezar Pais
Abstract It may be possible to generate high power / high frequency gravitational waves (HFGWs) by high frequency accelerated axial rotation (spin) and/or accelerated high frequency vibration of an electrically charged, possibly asymmetric structure, within the context of non-equilibrium thermodynamics, namely far-from-equilibrium physics, highly non-linear in nature. The structure which is the HFGW generator (HFGWG), has the ability to control the accelerated modes of vibration and spin of its electrically charged surfaces, in particular the rapid rates of change of accelerated-decelerated-accelerated vibration and/or accelerated-decelerated-accelerated gyration (axial spin) of these electrified surfaces, in this manner delaying the onset of relaxation to thermodynamic equilibrium, thus generating a physical mechanism which may induce anomalous effects.
2017-09-19
Technical Paper
2017-01-2038
Russell H. Strehlow
Abstract A Vapor Envelope is an ultra-thin-walled vapor chamber that enables a unique combination of lighter weight, lower profile, and lower cost for heat spreading or heat removal applications. It evolved from work done as part of a DARPA program on Thermal Ground Planes. This paper examines a published testing protocol for the measurement of the thermal resistance of thin flexible thermal ground planes. It then applies an adapted version of the published technique to measure the thermal resistance of a vapor envelope and a dimensionally equivalent solid copper heat spreader. Finally, it looks at the implications of a significantly lower thermal resistance for a specific configuration. The analysis of whether this adapted technique would provide a sufficient metric for industrial application identified the control and understanding of the thermal interface materials as a key determinate.
2017-09-19
Technical Paper
2017-01-2039
Michael Sielemann, Changsoo Lee, Victor-Marie LeBrun, Chiwoo Ahn, Arnaud Colleoni, Dongkyu Lee, JeongSeok Lee, Anh Nguyen, Katrin Proelss, Hyon Min Yoon
Abstract Thermal management on aircraft has been an important discipline for several decades. However, with the recent generations of high performance aircraft, thermal management has evolved more and more into a critical performance and capability constraint on the whole aircraft level. Fuel continues to be the most important heat sink on high performance aircraft, and consequently the requirements on thermal models of fuel systems are expanding. As the scope of modeling and simulation is widened in general, it is not meaningful to introduce a new isolated modeling and simulation capability. Instead, thermal models must be derived from existing model assets and eventually enable integration across several physical domains. This paper describes such an integrated approach based on the Modelica Fuel System Library and the 3DExperience Platform.
2017-09-19
Technical Paper
2017-01-2045
Shivam Mishra, Sanjay Y
Abstract Air-film cooled gas turbine is widely used in aero-derivative gas turbines. The present paper reviews previously developed air-film blade cooling models. The article further proposes a new blade cooling model for estimating blade coolant mass fraction which takes into account the effect of radiative heat transfer from hot flue gases to aero-derivative gas turbine blade surface. Various possibilities to achieve enhanced performance from aero-derivative gas turbine have been enumerated namely effect of advanced design philosophies, thermal barrier coatings, advancement in blade material. Also adoption of advanced design philosophies such as 3-D CFD would lead to improved component design. Further use of advanced blade material specifically for gas turbine blade application including single-crystal blade, directionally solidified blade material being nickel-chrome-molybdenum alloys may be explored.
2017-09-19
Technical Paper
2017-01-2046
Pejman Akbari, Ian Agoos
Abstract The Wave Disk Engine (WDE) is a novel engine that has the potential for higher efficiency and power density of power-generation systems. A recent version of wave disk engine architecture known as the two-stage WDE has been studied to address existing challenges of an existing WDE. After describing the engine operation, a cold air-standard thermodynamic model supporting the physical phenomena occurring inside the device is introduced to evaluate performance of the engine. The developed model is general and does not depend on the shape of the wave rotor, it can be applied to radial and axial combustion wave rotors integrated with turbomachinery devices. The analysis starts with predicting internal waves propagating inside the channels of the engine and linking various flow states to each other using thermodynamics relationships. The goal is to find analytical expressions of work output and efficiency in terms of known pressure and temperature ratios.
2017-09-19
Technical Paper
2017-01-2044
Mithilesh Kumar Sahu, Tushar Choudhary, Sanjay Y
Abstract Aircraft engines powering propulsion of the aircraft is the key component of the system. In aircraft industry it is desirable that an aircraft engines should supply high speeds (for military fighters) with low maintenance (for civil airplanes). In this regard an integration of gas turbine engines with traditional propeller has been introduced and termed as turboprop engine. In present work, a gas turbine with cooled blading has been proposed to be the turboprop engine which has been exergoeconomically analyzed to assess the performance and economics related to the proposed turboprop engine. Exergo-economic analysis is a tool which combines thermodynamic analysis and economic principles to provide information that is helpful to predict thermodynamic performance and total cost of the engine (thermal system). The methodology includes energy, exergy and cost balance equations for component-wise modelling of whole system.
2017-09-19
Technical Paper
2017-01-2037
Daniel Schlabe, Dirk Zimmer, Alexander Pollok
Abstract The thermal inertia of aircraft cabins and galleys is significant for commercial aircraft. The aircraft cabin is controlled by the Environment Control System (ECS) to reach, among other targets, a prescribed temperature. By allowing a temperature band of ± 2 K instead of a fixed temperature, it is possible to use this thermal dynamic of the cabin as energy storage. This storage can then be used to reduce electrical peak power, increase efficiency of the ECS, reduce thermal cooling peak power, or reduce engine offtake if it is costly or not sufficiently available. In the same way, also the aircraft galleys can be exploited. Since ECS and galleys are among the largest consumers of electrical power or bleed air, there is a large potential on improving energy efficiency or reducing system mass to reduce fuel consumption of aircraft. This paper investigates different exploitation strategies of cabin and galley dynamics using modelling and simulation.
2017-09-19
Technical Paper
2017-01-2161
Alexander J. Pollok
Abstract For thermal cabin control of commercial aircraft, the cabin is usually divided into a small number of temperature zones. Each zone features its own air supply pipe. The necessary installation space for ducting increases significantly with the number of zones. This requires the number of temperature zones to be low. Factors such as seating layout, galley placement and passenger density result in deviations in heat flux throughout the cabin. These deviations cannot be compensated by the control system, if they occur within the same temperature zone. This work presents a novel temperature regulation concept based on local mixing. In this concept, two main ducts span the complete cabin length, and provide moderately warm and cold air. At each temperature zone, cabin supply air is locally mixed using butterfly valves.
Viewing 1 to 30 of 8643