Development of a Vehicle System Model for the First Medium- and Heavy-duty Commercial Vehicle Fuel Efficiency Standards in Korea
To properly responding to the demand of reducing national energy consumption and meet greenhouse gas emission target based on environment policy, the Ministry of Trade, Industry and Energy of Korea formed a research consortium consisting of government agency, industry, academy, and research institution to support establishing the first fuel efficiency standards for medium- and heavy-duty (MHD) vehicles. The standards are expected to be introduced in 2017 as the basic plan and will regulate MHD trucks with a gross vehicle weight in excess of 3.5 ton and buses with a carrying capacity above 16 persons. Most MHD vehicles are custom-made, manufactured under diversified small quantity batch production system for commercial or public use, resulting difficulties in utilizing mandatory vehicle tests for fuel efficiency evaluation.
Complete Vehicle Standards for Heavy-Duty Trucking: Optimizing Freight Efficiency Benefits to Meet U.S. Greenhouse Gas Emission Standards
Abstract For decades, the medium- and heavy-duty (“MD/HD”) commercial vehicle industry has focused on improving freight efficiency in order to lower customers' total operating costs. To optimize fuel efficiency, most manufacturers no longer focus on discreet components but instead look at the complete vehicle and operations. The path to future efficiency gains is not sufficiently clear when looking towards 2030; what is clear is that one solution will not work for all manufacturers or vehicle applications. Therefore, fuel efficiency regulations must be sufficiently adaptive to allow a variety of technical approaches to ensure the needs of the commercial truck market are met. This paper explores further the ideas presented in other papers that focus on regulation of engine-only emissions as an approach for HD vehicles.
Abstract The Flame Ionization Detection (FID) is the most sensitive and widely used technology for the measurement of total hydrocarbons (THC). In the automotive emission testing of hydrocarbons, the fuel used for the flame in the FID analyzer is a mixture of hydrogen and helium in the ratio of 40:60. The Environmental Protection Agency (EPA) revised 40CFR part 1065 in April 2014 to include nitrogen as a balance gas alternative to helium for FID fuel mixtures used in the automotive industry. In addition to the balance gas alternative, the FID fuel blend tolerance was decreased from 40±2% to 40±1% (0.39 to 0.41mol/mol) hydrogen to minimize the impact on analyzer response. The feasibility of nitrogen as a FID fuel balance gas was studied and compared with a helium balance gas to understand the relative impact on emission testing. The study evaluated multiple hydrogen concentrations ranging from 38-42% in both balance gases.
Due to the new challenge of meeting number-based regulations for particulate matter (PM), a numerical and experimental study has been conducted to better understand particulate formation in engines fuelled with compressed natural gas. The study has been conducted on a Heavy-Duty, Euro VI, 4-cylinder, spark ignited engine, with multipoint sequential phased injection and stoichiometric combustion. For the experimental measurements two different instruments were used: a condensation particle counter (CPC) and a fast-response particle size spectrometer (DMS) the latter able also to provide a particle size distribution of the measured particles in the range from 5 to 1000 nm. Experimental measurements in both stationary and transient conditions were carried out. The data using the World Harmonized Transient Cycle (WHTC) were useful to detect which operating conditions lead to high numbers of particles. Then a further transient test was used for a more detailed and deeper analysis.
Balancing GDI fuel economy and emissions Will OEMs have to adopt gasoline particulate filters to comply with stringent new emissions regulations? Top engineers discuss current developments. Cameras look to go the distance Automakers seek vision systems with greater distances, improved reliability, and more functionality, thanks to ruggedized complementary metal-oxide semiconductor technologies. Mixing metals Cadillac pursues aluminum/steel mix for new CT6 luxury sedan, leading to advances in body assembly.
The scope of this document focuses on the tests required by EPA to validate the performance of the FTIR system following the section in the Code of Federal Regulations Part 1065 (40CFR1U.1065 and hereafter referred to as "EPA Part 1065") on the guidelines and performance criteria for various regulated gases. This document focuses on the use of continuous emissions sampling for both Engine and Vehicle testing. Future addenda will be needed to cover bag and other sampling techniques. Gas components that do not currently have performance criteria but may soon be regulated are noted and EPA suggestions as to what should be required are applied. This will help ensure that the FTIR will be recognized as a valid and alternative tool for engine exhaust emissions testing. Components in engine exhaust that are specifically called out in this document include: carbon monoxide (CO), carbon dioxide (CO2), oxides of nitrogen (NO, NO2 and N2O), ammonia (NH3), methane (CH4), and formaldehyde (H2CO).
This Technical Information Report defines the General Motors UART Serial Data Communications Bus, commonly referred to as GM UART. This document should be used in conjunction with SAE J2534-2 in order to fully implement GM UART in an SAE J2534 interface. SAE J2534-1 includes requirements for an interface that can be used to program certain emission-related Electronic Control Units (ECU) as required by U.S. regulations, and SAE J2534-2 defines enhanced functionality required to program additional ECUs not mandated by current U.S. regulations. The purpose of this document is to specify the requirements necessary to implement GM UART in an aftermarket SAE J2534 interface intended for use by independent automotive service facilities to program GM UART ECUs in General Motors vehicles.
Abstract With the increasing number of automobiles, the worldwide problem of air pollution is becoming more serious. The necessity of reducing tail-pipe emissions is as high as ever, and in countries all over the world the regulations are becoming stricter. The emissions at times such as after engine cold start, when the three-way catalyst (TWC) has not warmed up, accounts for the majority of the emissions of these pollutants from vehicles. This is caused by the characteristic of the TWC that if a specific temperature is not exceeded, TWC cannot purify the emissions. In other words, if the catalyst could be warmed up at an early stage after engine start, this would provide a major contribution to reducing the emissions. Therefore, this research is focused on the substrate weight and investigated carrying out major weight reduction by making the porosity of the substrate larger than that of conventional products.
Abstract The new emission regulations in Europe, EU 6 will promulgate more realistic driving conditions with more stringent HC, CO, NOx and particulate emissions. This legislation will also include the WLTP (Worldwide harmonized Light vehicles Test Procedure) cycle for CO2 measurements and a new requirement called “Real-Driving-Emissions” (RDE) as well. The RDE requirement is to ensure modern vehicles comply with the legislation under all conditions of normal driving. More robust aftertreatment solutions are needed to meet these new requirements. This work introduces an improved three-way catalyst (TWC) for gasoline engines for these new regulations. It is tested under static and dynamic conditions and on several engines and vehicles with various drive cycles. It offers better thermal stability combined with lower backpressure than former TWC generations.
Abstract This paper shows development challenges for 6 liter heavy duty off-road diesel engines to meet the Tier4 final emission regulations with a base diesel engine compliant with Tier4 interim emission regulations. Even if an after-treatment system helps to reduce emissions, quite amount of particulate matters (PM) reduction is still necessary since a diesel particulate filter (DPF) system is supposed to be excluded in Tier4 final diesel engine. The objective of this research is to see if the base engine has a feasibility to meet Tier4 final emission regulations by a change of piston bowl geometry without DPF. Quite amount of PM can be reduced by piston bowl geometry because piston bowl geometry is a very important part that enhances air and fuel mixing process that help the combustion process.
A Study of Potential Fuel Economy Technologies to Achieve CAFE 2025 Regulations using Fleet Simulation Modeling Software
Abstract The 2025 Corporate Average Fleet Economy (CAFE) fuel economy regulations are a significant challenge to the automotive industry. These regulations require dramatic increases in vehicle fleet fuel economy. This paper will identify and analyze a portfolio of technologies that have the potential to achieve the 2025 CAFE fuel economy targets, focusing on powertrain enhancements. The study uses a MAHLE Powertrain developed fleet modeling tool and a range of vehicle technologies and powertrain data taken from MAHLE's global research and development activities. Powertrain technologies considered include extreme engine downsizing, dilute combustion, friction reduction, hybridization, diesel and alternative fuels. The vehicle technologies analyzed include vehicle light weighting, reduced rolling resistance, advanced transmissions and improved aerodynamics.
Passive TWC+SCR Systems for Satisfying Tier 2, Bin 2 Emission Standards on Lean-Burn Gasoline Engines
Abstract A laboratory study was performed to assess the potential capability of passive TWC+SCR systems to satisfy the Tier 2, Bin 2 emission standards for lean-burn gasoline applications. In this system, the TWC generates the NH3 for the SCR catalyst from the feedgas NOx during rich operation. Therefore, this approach benefits from high feedgas NOx during rich operation to generate high levels of NH3 quickly and low feedgas NOx during lean operation for a low rate of NH3 consumption. It was assumed that the exhaust system needed to include a close-coupled (CC) TWC, an underbody (U/B) TWC, and an U/B SCR converter to satisfy the emission standards during the FTP and US06 tests while allowing lean operation for improved fuel economy during select driving conditions. Target levels for HC, CO, and NOx during lean/rich cycling were established.
Abstract A laboratory study was performed to assess the potential capability of TWC+LNT/SCR systems to satisfy the Tier 2, Bin 2 emission standards for lean-burn gasoline applications. It was assumed that the exhaust system would need a close-coupled (CC) TWC, an underbody (U/B) TWC, and a third U/B LNT/SCR converter to satisfy the emission standards on the FTP and US06 tests while allowing lean operation for improved fuel economy during select driving conditions. Target levels for HC, CO, and NOx during lean/rich cycling were established. Sizing studies were performed to determine the minimum LNT/SCR volume needed to satisfy the NOx target. The ability of the TWC to oxidize the HC during rich operation through steam reforming was crucial for satisfying the HC target.
Abstract Heavy-duty diesel engines are used in different application areas, like long-haul, city distribution, dump truck and building and construction industry. For these wide variety of areas, the engine performance needs to comply with the real-world legislation limits and should simultaneously have a low fuel consumption and good drivability. Meeting these requirements takes substantial development and calibration effort, where an optimal fuel consumption for each application is not always met in practice. TNO's Integrated Emission Management (IEM) strategy, is able to deal with these variations in operating conditions, while meeting legislation limits and obtaining on-line cost optimization. Based on the actual state of the engine and aftertreatment, optimal air-path setpoints are computed, which balances EGR and SCR usage.
Regulated and Unregulated Exhaust Emissions from CNG Fueled Vehicles in Light of Euro 6 Regulations and the New WLTP/GTR 15 Test Procedure
Abstract The aim of this paper was to explore the influence of CNG fuel on emissions from light-duty vehicles in the context of the new Euro 6 emissions requirements and to compare exhaust emissions of the vehicles fueled with CNG and with gasoline. Emissions testing was performed on a chassis dynamometer according to the current EU legislative test method, over the New European Driving Cycle (NEDC). Additional tests were also performed on one of the test vehicles over the World Harmonized Light Vehicles Test Cycle (WLTC) according to the Global Technical Regulation No. 15 test procedure. The focus was on regulated exhaust emissions; both legislative (CVS-bag) and modal (continuous) analyses of the following gases were performed: CO (carbon monoxide), THC (total hydrocarbons), CH4 (methane), NMHC (non-methane hydrocarbons), NOx (oxides of nitrogen) and CO2 (carbon dioxide).
Create a standard for measurement of the performance characteristics of an Internal Heat Exchanger. The standard should make it easier to innovate designs and bring improvements to this new technology.
Real Driving Emissions - A Game Changer for the Industry?: Mastering On-Road Emissions Targets with Integrated Vehicle Testing Solution AVL M.O.V.E
Abstract Today heavy duty trucks, passenger cars and non-road machinery are certified in emission labs via common legislative test cycles. Recent benchmark studies clearly show that the real driving emissions of vehicles highly exceed the regulatory emission limits which are used for the certification on the test cycles. It was found that this gap was even further increasing over the past decade for passenger cars. EPA introduced Portable Emission Measurement Systems (PEMS) testing on the road for heavy duty trucks already since 2007 followed by Europe in 2013 with EU VI to tackle this problem. Now European Commission is introducing first time the similar approach for passenger cars with the real driving emission regulation (RDE) from EU6b (September 2014) on. RDE is imposing new challenges and complexity on today's approach for the development of vehicles and engines.
Combustion Development to Achieve CPCB II Emission Targets with Mechanical FIE System in a 2-Valve Engine from 62.5 kVA to 160 kVA
Abstract Diesel engines are primarily being used for Power Generation due to its higher thermal efficiency and its superior fuel consumption compared to gasoline engines. Due to the growing awareness of environment protection and producing eco-friendly products, government agencies throughout the world have started introducing legislations which would limit the emissions produced by engines and would help in resolving the cause for cleaner and greener environment. In similar lines, Central Pollution Control Board (CPCB) has proposed to introduce the next stage of stringent emission norms for engines used in Power Generation by April 2014 which are comparable to the best in the world. This paper deals with the strategies applied and experimental results for meeting the proposed CPCB-II norms.
Development of Combustion Solution Meeting CPCB II Emission Norms for Medium Duty Diesel Engines with Mechanical Fuel Injection System
Abstract Indian emission norms for stationary Gensets are upgraded from CPCB I to CPCB II. These new emission norms call for a significant change in emission limits. CPCB II emission norms call for 62% reduction in NOx+HC and 33% reduction in particulates for engines above 75 kW up to 800 kW power range compared to existing CPCB I norms. CPCB II norms are more stringent as compared to European Stage IIIA and CEV BS III. To meet equivalent emission norms in US and Europe most of the engine manufacturers have used Common Rail Direct Injection (CRDI) or electronic unit injection as the fuel injection technology. This paper describes mechanical fuel injection solution for meeting CPCB II emission norms on engines between 93 kW up to 552 kW with acceptable fuel consumption values. The paper presents simulation and experimentation work carried out to achieve the norms for the said power ratings.
Harley-Davidson's e-bike shocker (video) Is the motorcycle market ready for a Harley-Davidson EV? Project LiveWire was designed to provide answers, said Chief Engineer Jeff Richlen. Airbus has its eye on the future of cleaner flight CleanSky 2 targets are to increase aircraft fuel efficiency enough to reduce CO2 emissions by 20-30% and reduce aircraft NOx and noise emissions by 20-30% compared to newly designed aircraft entering into service in 2014-or essentially halve 2005 CO2 emissions levels by 2050. Soul EV extends the range frontier (video) Specially formulated NCM battery cells are key in giving the vehicle class-leading EV range while enabling engineers to fit a high-energy-density battery pack underfloor with little sacrifice of passenger cabin space.
Strategies for Emission Reduction on Small Capacity Two-Wheelers with Regard to Future Legislative Limits
Abstract Looking at upcoming emission legislations for two-wheelers, it is quite obvious that the fulfilment of these targets will become one of the biggest challenges within the engine development process. The gradual harmonization of emission limits for two-wheelers with existing automotive standards will subsequently lead to new approaches regarding mixture preparation and exhaust gas aftertreatment. Referring to these future scenarios, a state-of-the-art in development of catalytic converters for two- or three-wheeler applications should be presented. After choosing a suitable test carrier, which has already been equipped with EFI components including an oxygen sensor for λ=1 operation mode, a basic injection system calibration was used to optimize the combustion process. Based on this setup, a variable exhaust system was manufactured to be able to integrate different catalyst configurations.
Abstract Environmental problems such as air pollution have recently led to increasingly demanding emissions regulations. To address this issue, the present study aims to develop a technology that will enable the exhaust gas from compact generators, with output of less than 3 kVA, to satisfy the world's most demanding emissions regulations. The method we used is driven by pulsed secondary air injection with a catalyst. Whereas pump-driven methods have conventionally been the mainstream approach to attaining sufficient secondary air quantity to reduce emissions, our objective was to create a pump-free method for increasing the secondary air quantity by focusing on secondary air pipe pulsation. Our study had two aims: one was to create a computation method for predicting the optimum secondary air pipe length that maximizes secondary air, and the other was to verify this method by using actual equipment, and to achieve our target emissions values.
Abstract This paper presents a set of measurements and simulations to investigate the technical viability of an UHF Band open area test site (frequency range from 300 MHz to 1 GHz). The presented experimental and computational analyses show the possibility of an emission test in a reduced size open area. Modified setups of the test proposed by international standard CISPR 25 are then proposed.
Impacts on Emissions Control Systems of a Euro VI Heavy Duty Diesel Engine Due to the Use of High-Sulfur Diesel
Abstract The increasing preoccupation of the environmental impact of automotive vehicles has led to more stringent harmful gases emissions regulations all around the world. In the case of heavy duty diesel vehicles the Brazilian regulations have always been developed according to the existing European ones (Euro), for example the current regulation in Brazil (called Proconve P7 which was introduced in January 2012) follows the same requirements of the Euro V with some minor differences. Europe (remaining the technological leadership position in the automotive segment) has introduced a more stringent emissions regulation called Euro VI in January 2014.
Measurement of Legislated Emissions, Unburned Alcohol and Potential Formation of Ozone from a Light Flex-Fuel Vehicle
Abstract Vehicular emissions limits have been reduced throughout the world in compliance with environmental legislations. With the rapid increase in the number of flex-fuel vehicles on the market, the consumption of ethanol has also increased. As a result, there is expected to be a large abundance of unburned alcohol from tailpipe gas emissions. Another important factor arising from the use of ethanol is the formation of tropospheric ozone. The objective of this study was to measure the amount of unburned alcohol and legislated emissions as well as the ozone formation potential of a passenger (light-duty) vehicle fueled with gasoline containing different concentrations of ethanol. The main conclusion is that unburned alcohol emissions increase in direct proportion to the ethanol content in the fuel. The unburned alcohol was measured by two techniques: gas chromatography and FTIR.
This Digital Annex (DA) contains the current, full-PDF version of ARP5149B, Training Program Guidelines for Deicing/Anti-Icing of Aircraft on Ground, as well as .jpeg format files of Appendix D, Application Guidelines Configuration, Critical Component, and Spray Area Diagrams for Aircraft. The .jpeg diagram files may be used by purchasers in accordance with the terms of the included license agreement.
A program, which ensures quality with the relevant standards shall be introduced for all on-line Stations where de-icing/anti-icing of aircraft on the ground is either normally carried out, or where local conditions may periodically lead to a requirement for airplcraft to be de-iced/anti-iced. Deficiencies, in regard to a Station's local de-icing/anti-icing procedures, shall be identified and subsequently actioned through this program, thereby ensuring that the required safety standards are maintained.
Laboratory Viscosity Measurement of Thickenend Aircraft Deicing/Anti-icing Fluids with the Brookfield LV Viscometer
This AS describes a standard method for viscosity measurements of thickened (AMS1428) anti-icing fluids. Fluid manufacturers may publish alternate methods for their fluids. In case of conflicting results between the two methods, the manufacturer method takes precedence. To compare viscosities, exactly the same measurement elements (including spindle and container size) must have been used to obtain those viscosities.
Water Spray and High Humidity Endurance Test Methods for SAE AMS1424 and SAE AMS1428 Aircraft Deicing/Anti-icing Fluids
This document establishes the minimum requirements for an environmental test chamber, and test procedures to carry out anti-icing performance tests according to the current materials specification for aircraft deicing/anti-icing fluids. The primary purpose for such a test method is to determine the anti icing endurance under controlled laboratory conditions of AMS1424 Type I and AMS1428 Type II, III, and IV fluids.