This paper shows development challenges for Heavy Duty (HD) off-road Diesel Engines to meet the Tier4 Final emission regulation with Tier4 interim engines. The diesel engine we have deal with is called DL06 designed and developed by Doosan Infracore Company. DL06 diesel engine for Tier4 interim Emission regulation, as a baseline engine, has turbo intercooler, waste gate type turbocharger, cooled EGR, common-rail injection and etc. Objective of this research is to see if baseline engine has feasibility to meet Tier4 final emission regulation by only changes of combustion chamber geometry or not. Combustion chamber geometry is a very important part that generates a certain gas motion that helps the combustion process. Matching combustion chamber geometry with injector and swirling gas flow also give strong impacts on emission gas.
Heavy-duty diesel engines are used in different application areas, like long-haul, city distribution, dump truck and building and construction industry. For these wide variety of areas, the engine performance needs to comply with the legislation limits, should simultaneously have a low fuel consumption and good drivability. Meeting these requirements takes substantial development and calibration effort, where an optimal fuel consumption for each application is not always met in practice. TNO’s Integrated Emission Management (IEM) strategy, is able to deal with these types of variation, while meeting legislation limits and obtaining optimal fuel consumption. This model-based control strategy minimizes fluid (fuel and AdBlue) cost within the emission constraints. Based on the actual state of engine and aftertreatment, optimal air management set points are computed, which balances EGR and SCR usage.
A Study Of Potential Fuel Economy Technologies To Achieve CAFE 2025 Regulations Using Fleet Simulation Modeling Software
With the introduction of the 2025 Corporate Average Fleet Economy (CAFE) fuel economy and emissions regulations in 2011 a challenge was presented to the automotive industry. These new regulations require dramatic increases in vehicle fleet fuel economy performance and emissions efficiencies. This paper will identify and analyze a portfolio of technologies that have the potential to achieve the 2025 CAFE fuel economy targets. The simulation uses a MAHLE Powertrain developed fleet modeling tool and a range of vehicle technologies and powertrain data taken from MAHLE’s global research and development activities. Powertrain technologies considered include extreme engine downsizing, ultra lean combustion, friction reduction, advanced control strategies, hybridization and alternative fuels (Diesel, Natural Gas and Ethanol / Ethanol Blends).
Real Driving Emissions - A Game Changer for the Industry?: Mastering On-Road Emissions Targets with Integrated Vehicle Testing Solution AVL M.O.V.E
Abstract Today heavy duty trucks, passenger cars and non-road machinery are certified in emission labs via common legislative test cycles. Recent benchmark studies clearly show that the real driving emissions of vehicles highly exceed the regulatory emission limits which are used for the certification on the test cycles. It was found that this gap was even further increasing over the past decade for passenger cars. EPA introduced Portable Emission Measurement Systems (PEMS) testing on the road for heavy duty trucks already since 2007 followed by Europe in 2013 with EU VI to tackle this problem. Now European Commission is introducing first time the similar approach for passenger cars with the real driving emission regulation (RDE) from EU6b (September 2014) on. RDE is imposing new challenges and complexity on today's approach for the development of vehicles and engines.
Development of Combustion Solution Meeting CPCB II Emission Norms for Medium Duty Diesel Engines with Mechanical Fuel Injection System
Abstract Indian emission norms for stationary Gensets are upgraded from CPCB I to CPCB II. These new emission norms call for a significant change in emission limits. CPCB II emission norms call for 62% reduction in NOx+HC and 33% reduction in particulates for engines above 75 kW up to 800 kW power range compared to existing CPCB I norms. CPCB II norms are more stringent as compared to European Stage IIIA and CEV BS III. To meet equivalent emission norms in US and Europe most of the engine manufacturers have used Common Rail Direct Injection (CRDI) or electronic unit injection as the fuel injection technology. This paper describes mechanical fuel injection solution for meeting CPCB II emission norms on engines between 93 kW up to 552 kW with acceptable fuel consumption values. The paper presents simulation and experimentation work carried out to achieve the norms for the said power ratings.
Combustion Development to Achieve CPCB II Emission Targets with Mechanical FIE System in a 2-Valve Engine from 62.5 kVA to 160 kVA
Abstract Diesel engines are primarily being used for Power Generation due to its higher thermal efficiency and its superior fuel consumption compared to gasoline engines. Due to the growing awareness of environment protection and producing eco-friendly products, government agencies throughout the world have started introducing legislations which would limit the emissions produced by engines and would help in resolving the cause for cleaner and greener environment. In similar lines, Central Pollution Control Board (CPCB) has proposed to introduce the next stage of stringent emission norms for engines used in Power Generation by April 2014 which are comparable to the best in the world. This paper deals with the strategies applied and experimental results for meeting the proposed CPCB-II norms.
Harley-Davidson's e-bike shocker (video) Is the motorcycle market ready for a Harley-Davidson EV? Project LiveWire was designed to provide answers, said Chief Engineer Jeff Richlen. Airbus has its eye on the future of cleaner flight CleanSky 2 targets are to increase aircraft fuel efficiency enough to reduce CO2 emissions by 20-30% and reduce aircraft NOx and noise emissions by 20-30% compared to newly designed aircraft entering into service in 2014-or essentially halve 2005 CO2 emissions levels by 2050. Soul EV extends the range frontier (video) Specially formulated NCM battery cells are key in giving the vehicle class-leading EV range while enabling engineers to fit a high-energy-density battery pack underfloor with little sacrifice of passenger cabin space.
Abstract Environmental problems such as air pollution have recently led to increasingly demanding emissions regulations. To address this issue, the present study aims to develop a technology that will enable the exhaust gas from compact generators, with output of less than 3 kVA, to satisfy the world's most demanding emissions regulations. The method we used is driven by pulsed secondary air injection with a catalyst. Whereas pump-driven methods have conventionally been the mainstream approach to attaining sufficient secondary air quantity to reduce emissions, our objective was to create a pump-free method for increasing the secondary air quantity by focusing on secondary air pipe pulsation. Our study had two aims: one was to create a computation method for predicting the optimum secondary air pipe length that maximizes secondary air, and the other was to verify this method by using actual equipment, and to achieve our target emissions values.
Strategies for Emission Reduction on Small Capacity Two-Wheelers with Regard to Future Legislative Limits
Abstract Looking at upcoming emission legislations for two-wheelers, it is quite obvious that the fulfilment of these targets will become one of the biggest challenges within the engine development process. The gradual harmonization of emission limits for two-wheelers with existing automotive standards will subsequently lead to new approaches regarding mixture preparation and exhaust gas aftertreatment. Referring to these future scenarios, a state-of-the-art in development of catalytic converters for two- or three-wheeler applications should be presented. After choosing a suitable test carrier, which has already been equipped with EFI components including an oxygen sensor for λ=1 operation mode, a basic injection system calibration was used to optimize the combustion process. Based on this setup, a variable exhaust system was manufactured to be able to integrate different catalyst configurations.
This Digital Annex (DA) contains the current, full-PDF version of ARP5149B, Training Program Guidelines for Deicing/Anti-Icing of Aircraft on Ground, as well as .jpeg format files of Appendix D, Application Guidelines Configuration, Critical Component, and Spray Area Diagrams for Aircraft. The .jpeg diagram files may be used by purchasers in accordance with the terms of the included license agreement.
A program, which ensures quality with the relevant standards shall be introduced for all on-line Stations where de-icing/anti-icing of aircraft on the ground is either normally carried out, or where local conditions may periodically lead to a requirement for airplcraft to be de-iced/anti-iced. Deficiencies, in regard to a Station's local de-icing/anti-icing procedures, shall be identified and subsequently actioned through this program, thereby ensuring that the required safety standards are maintained.
Laboratory Viscosity Measurement of Thickenend Aircraft Deicing/Anti-icing Fluids with the Brookfield LV Viscometer
This AS describes a standard method for viscosity measurements of thickened (AMS1428) anti-icing fluids. Fluid manufacturers may publish alternate methods for their fluids. In case of conflicting results between the two methods, the manufacturer method takes precedence. To compare viscosities, exactly the same measurement elements (including spindle and container size) must have been used to obtain those viscosities.
Water Spray and High Humidity Endurance Test Methods for SAE AMS1424 and SAE AMS1428 Aircraft Deicing/Anti-icing Fluids
This document establishes the minimum requirements for an environmental test chamber, and test procedures to carry out anti-icing performance tests according to the current materials specification for aircraft deicing/anti-icing fluids. The primary purpose for such a test method is to determine the anti icing endurance under controlled laboratory conditions of AMS1424 Type I and AMS1428 Type II, III, and IV fluids.
This SAE Aerospace Recommended Practice (ARP) provides design guidance and a method for testing thermal performance of airplane in-flight food storage carts. It is noted that thermal performance criteria is not part of AS8056.
This document recommends contents for Emergency Medical Kits, including medications and instrumentation, intended for use on passenger-carrying aircraft serviced by at least 1 flight attendant. Recommended practices for carriage of, access to, and maintenance of Emergency Medical Kits are also included.
This SAE Aerospace Recommended Practice (ARP) contains methods used to measure the optical performance of airborne electronic flat panel display (FPD) systems. The methods described are specific to the direct view, liquid crystal matrix (x-y addressable) display technology used on aircraft flight decks. The focus of this document is on active matrix, liquid crystal displays (LCD). The majority of the procedures can be applied to other display technologies, however, it is cautioned that some techniques need to be tailored to different display technologies. The document covers monochrome and color LCD operation in the transmissive mode within the visual spectrum (the wavelength range of 380 to 780 nm). These procedures are adaptable to reflective and transflective displays paying special attention to the source illumination geometry. Photometric and colorimetric measurement procedures for airborne direct view CRT (cathode ray tube) displays are found in ARP1782.
These recommendations are provided to aid the international air transport industry by identifying a standard, minimum amount of safety instructions that should be given to sight-impaired passengers. This document is not meant to address problems associated with communicating safety information to sight- impaired passengers who are also hearing impaired or non- conversant in the language(s) used by the cabin crew to disseminate general safety information to passengers. Aircraft operators are encouraged to customize the safety instructions for their own operations in order to ensure that required safety information is provided to sight-impaired passengers.
Efficacy of In-Cylinder Control of Particulate Emissions to Meet Current and Future Regulatory Standards
Abstract Diesel particulate filter (DPF) technology has proven performance and reliability. However, the addition of a DPF adds significant cost and packaging constraints leading some manufacturers to design engines that reduce particulate matter in-cylinder. Such engines utilize high fuel injection pressure, moderate exhaust gas recirculation and modified injection timing to mitigate soot formation. This study examines such an engine designed to meet US EPA Interim Tier 4 standards for off-highway applications without a DPF. The engine was operated at four steady state modes and aerosol measurements were made using a two-stage, ejector dilution system with a scanning mobility particle sizer (SMPS) equipped with a catalytic stripper (CS) to differentiate semi-volatile versus solid components in the exhaust. Gaseous emissions were measured using an FTIR analyzer and particulate matter mass emissions were estimated using SMPS data and an assumed particle density function.
Emissions and Redox Activity of Biodiesel Blends Obtained from Different Feedstocks from a Heavy-Duty Vehicle Equipped with DPF/SCR Aftertreatment and a Heavy-Duty Vehicle without Control Aftertreatment
Abstract The primary objective of this study was to evaluate the impact of three different biodiesel feedstocks on emissions compared to a baseline CARB ULSD with two heavy-duty trucks equipped with and without aftertreatment technologies. The biodiesels included a soybean oil methyl ester (SME), a waste cooking oil methyl ester (WCO), and a methyl ester obtained from animal fat (AFME), blended at a 50% level by volume with the CARB diesel. The vehicles were equipped with a 2010 Cummins ISX-15 engine with a selective catalytic reduction (SCR), diesel oxidation catalyst (DOC) and a diesel particulate filter (DPF) and with a 2002 Cummins ISX-450 engine. Both vehicles were tested over the Urban Dynamometer Driving Schedule (UDDS) on a heavy-duty chassis dynamometer. For this study, nitrogen oxides (NOx), carbon monoxide (CO), carbon dioxide (CO2), total hydrocarbons (THC), methane (CH4), non-methane hydrocarbons (NMHC), and particulate matter (PM) were measured.
Experimental Characterization of SCR DeNOx-Systems: Visualization of Urea-Water-Solution and Exhaust Gas Mixture
Abstract The selective catalytic reduction (SCR) based on urea water solution (UWS) is an effective way to reduce nitrogen oxides (NOx) emitted by engines. The high potential offered by this solution makes it a promising way to meet the future stringent exhaust gas standards (Euro6 and Tier2 Bin5). UWS is injected into the exhaust upstream of an SCR catalyst. The catalyst works efficiently and durably if the spray is completely vaporized and thoroughly mixed with the exhaust gases before entering. Ensuring complete vaporization and optimum mixture distribution in the exhaust line is challenging, especially for compact exhaust lines. Numerous parameters affect the degree of mixing: urea injection pressure and spray angle, internal flow field (fluid dynamics), injector location ….
Abstract Manufacturers have been considering various technology options to improve vehicle fuel economy. One of the most cost effective technology is related to advanced transmissions. To evaluate the benefits of transmission technologies and control to support the 2017-2025 CAFE regulations, a study was conducted to simulate many of the many types of transmissions: Automatic transmissions, Manual Transmission as well as Dual Clutch Transmissions including the most commonly used number of gears in each of the technologies (5-speeds, 6-speeds, and 8-speeds). Different vehicle classes were also analyzed in the study process: Compact, Midsize, Small SUV, Midsize SUV and Pickup. This paper will show the fuel displacement benefit of each advanced transmission across vehicle classes.
The diesel engine can be an effective solution to meet future greenhouse gas and fuel economy standards, especially for larger segment vehicles. However, a key challenge facing the diesel is the upcoming LEV III and Tier 3 emission standards which will require significant reductions in hydrocarbon (HC) and oxides of nitrogen (NOx) emissions. The challenge stems from the fact that diesel exhaust temperatures are much lower than gasoline engines, so the time required to achieve effective emissions control after a cold-start with typical aftertreatment devices is considerably longer. To address this challenge, a novel diesel cold-start emission control strategy was investigated on a 2L class diesel engine. This strategy combines several technologies to reduce tailpipe HC and NOx emissions before the start of the second hill of the FTP75. The technologies include both engine tuning and aftertreatment changes.
Meeting Stringent 2025 Emissions and Fuel Efficiency Regulations with an Opposed-Piston, Light-Duty Diesel Engine
Abstract With current and pending regulations-including Corporate Average Fuel Economy (CAFE) 2025 and Tier 3 or LEV III-automakers are under tremendous pressure to reduce fuel consumption while meeting more stringent NOx, PM, HC and CO standards. To meet these standards, many are investing in expensive technologies-to enhance conventional, four-stroke powertrains-and in significant vehicle improvements. However, others are evaluating alternative concepts like the opposed-piston, two-stroke engine. First manufactured in the 1890s-and once widely used for ground, marine and aviation applications-the historic opposed-piston, two-stroke (OP2S) engine suffered from poor emissions and oil control. This meant that its use in on-highway applications ceased with the passage of modern emissions standards.
Impact of Electric Drive Vehicle Technologies on Fuel Efficiency to Support 2017-2025 CAFE Regulations
Manufacturers have been considering various technology options to improve vehicle fuel economy. Some of the most promising technologies are related to vehicle electrification. To evaluate the benefits of vehicle electrification to support the 2017-2025 CAFE regulations, a study was conducted to simulate many of the most common electric drive powertrains currently available on the market: 12V Micro Hybrid Vehicle (start/stop systems), Belt-integrated starter generator (BISG), Crank-integrated starter generator (CISG), Full Hybrid Electric Vehicle (HEV), PHEV with 20-mile all-electric range (AER) (PHEV20), PHEV with 40-mile AER (PHEV40), Fuel-cell HEV and Battery Electric vehicle with 100-mile AER (EV100). Different vehicle classes were also analyzed in the study process: Compact, Midsize, Small SUV, Midsize SUV and Pickup. This paper will show the fuel displacement benefit of each powertrain across vehicle classes.
Emission Optimization Approach to Meet the Current Indian Emission Norm Without EGR Cooling for a Vehicle Equipped with Common Rail Diesel Engine
Abstract In India, diesel engine powered vehicles are finding rising demand due to the subsidy offered on diesel. Currently, BS-IV emission norm (equivalent to E-IV in Europe) is in existence. To meet this emission norm, OEM look for improved engine design, use of common rail injection system, advanced after treatment. In the current article, a methodology is demonstrated by which the required emissions on multipurpose vehicle (MPV) powered with 2.2L common rail injection system was met with no need of EGR cooling. This was achieved by identifying the operating points from the BS-IV emission cycle where EGR cooling is beneficial. The next step involves assessing the loss of function due to its removal. The final step involves strategies which can bring the original optimized value of NOx-PM. Removal of EGR cooling avoids the cooling of intake charge and reduces the HC and CO emission.
Aircraft Ground Operations Modeling – Part 1: behind start-of-takeoff roll noise directivity modeling
To provide a method for modeling the noise directivity behind start-of-takeoff roll based on empirical data from modern jet aircraft. This method would replace the method described in Section 3.3.1 of SAE-AIR-1845A "Procedure for the Calculation of Airplane Noise in the Vicinity of Airports."
To provide a method that accounts for the attenuation due to line-of-sight blockage of aircraft noise by terrain features.
This SAE Aerospace Standard (AS)/Minimum Operational Performance Specification (MOPS) specifies the minimum performance requirements of Remote On-Ground Ice Detection Systems (ROGIDS). These systems are ground-based. They provide information that indicates whether frozen contamination is present on aircraft surfaces.
R-1234yf and R744 Design Criteria and Certification for OEM Mobile Air Conditioning Evaporator and Service Replacements
The intent of this standard is to establish a framework to assure that all evaporators for R-744 and R-1234yf mobile air conditioning (MAC) systems meet appropriate testing and labeling requirements. SAE J639 requires vehicle manufacturers to perform assessments to minimize reasonable risks in production MAC systems. The evaporator (as designed and manufactured) shall be part of that risk assessment and it is the responsibility of the vehicle manufacturer to assure all relevant aspects of the evaporator are included. It is the responsibility of all vehicle or evaporator manufacturers to comply with the standards of this document at a minimum. (Substitution of specific test procedures by vehicle manufactures that correlate well to field return data is acceptable.) As appropriate, this standard can be used as a guide to support risk assessments.