Display:

Results

Viewing 1 to 30 of 6336
2016-06-28
Standard
J1598_201606
This SAE Recommended Practice is applicable to all liquid-to-gas, liquid-to-liquid, gas-to-gas, and gas-to-liquid heat exchangers used in vehicle and industrial cooling systems. This document outlines the test to determine durability characteristics of the heat exchanger from vibration-induced loading.
2016-06-15
Technical Paper
2016-01-1814
Maxime Legros, Jean Michel Ville, Solène Moreau, Xavier Carniel, Christophe Lambourg, Guillaume Stempfel
Abstract The new requirements during the first stages of the conception of a HVAC prompt the designer to integrate the acoustic problematic increasingly upstream. The designer needs to select a coherent components’ choice in order to comply with the specifications in terms of aeraulic and acoustic performances. A tool has been created to guide the designer’s choices based on an acoustic synthesis which is a design and/or diagnosis approach used to analyze and predict the acoustic behavior of a complex system. The synthesis is developed in order to propose an approach which considers the integration effects and some interaction effects. The acoustic synthesis results are the starting point of a psycho-acoustic study providing audio samples of the prediction and indications of the HVAC acceptance by the prospective user. Also, one may compare the results of different acoustic synthesis projects to study the influence of the parameters on the acoustic prediction.
2016-06-15
Technical Paper
2016-01-1812
Saad Bennouna, Solène Moreau, Jean Michel Ville, Olivier Cheriaux
Abstract The noise radiated inside the car cabin depends on many sources such as the embedded equipments like the Heating, Ventilation and Air Conditioning (HVAC) module. An HVAC is a compact and complex system composed of several elements: blower, flaps, thermal exchangers, ducts… Air provided by an HVAC is blown by a blower passing through different components and then distributed to car cabin areas. Interactions between airflow and the HVAC fixed components generate noises that emerge in the car cabin. CEVAS project, managed by the automotive equipment manufacturer Valeo, is aiming to develop a prediction tool which will provide HVAC noise spectrum and sound quality data. The tool is based, in particular, on aeroacoustic characterization of individual elements and associations of elements.
2016-06-15
Technical Paper
2016-01-1810
Marie Escouflaire, Nicolas Zerbib, David Mas, Nicolas Papaxanthos, Saad Bennouna, Emmanuel Perrey-Debain, Boureima Ouedraogo, Solène Moreau, Jean Michel Ville
Abstract In the framework of noise reduction of HVAC (Heating, Ventilating and Air Conditioning) systems designed for cars, the present study deals with the numerical prediction of aeroacoustics phenomena encountered inside such devices for industrial purposes, i.e. with a reasonable CPU time. It is then proposed in this paper to assess the validity of the chaining, via Lighthill-Curle analogy, of a DES (Detached Eddy Simulation) resulting from the CFD code OpenFOAM (ESI Group) versus a RANS-LES (Large Eddy Simulation) and a BEM calculation resulting from the Vibro/Aeroacoustics software VA One (ESI Group) on an academic case of air passing through a rectangular diaphragm at a low Mach number. The BEM code being parallelized, the performances of DMP (Distributed Memory Processing) solution will also be assessed.
2016-06-15
Journal Article
2016-01-1808
Manfred Kaltenbacher, Andreas Hüppe, Aaron Reppenhagen, Matthias Tautz, Stefan Becker, Wolfram Kuehnel
Abstract We present a recently developed computational scheme for the numerical simulation of flow induced sound for rotating systems. Thereby, the flow is computed by scale resolving simulations using an arbitrary mesh interface scheme for connecting rotating and stationary domains. The acoustic field is modeled by a perturbation ansatz resulting in a convective wave equation based on the acoustic scalar potential and the substational time derivative of the incompressible flow pressure as a source term. We use the Finite-Element (FE) method for solving the convective wave equation and apply a Nitsche type mortaring at the interface between rotating and stationary domains. The whole scheme is applied to the numerical computation of a side channel blower.
2016-06-03
Magazine
Executive viewpoints Industry leaders offer their insights on the state of the heavy-duty on- and off-highway industries in this annual series of opinion pieces. The executives share their views on the most pressing technologies and trends shaping their business and the industry moving forward. Annual Product Guide Top products from throughout the industry covering technologies such as Powertrain & Energy, Hydraulics, Electronics, and Testing & Simulation.
2016-06-02
Magazine
A 24-hour battle of speed and efficiency At Le Mans this month, amped-up hybrid prototype racecars from Audi and Toyota face a revamped Porsche 919 hybrid, while Ford hopes to recapture glory with its new GT-R. Pushing the ICE forward, gradually Emergent technologies from BorgWarner, Eaton and Mahle aim for greater efficiency in gasoline and diesel engines. Smile, you're on Magna camera! Magna Electronics is rapidly expanding production of its made-in-U.S.A. onboard cameras to keep pace with booming OEM demand for safety and vehicle-autonomy vision-systems technology. Multi-material body solutions: Possibilities and manufacturing challenges The body-in-white is a prime target for lightweighting and many automakers are pursuing unique and effective multi-material approaches, but improved design tools and processes might yield greater gains.
2016-05-24
Standard
ARP594E
The requirements presented in this document cover the design factors which might cause any part of an electrically motor driven fuel pump assembly to act as an ignition source for explosive fuel vapors within the airplane tank.
2016-05-24
Standard
ARP5374B
This SAE Aerospace Recommended Practice (ARP) applies to Point-Of-Use, Central and Mobile Pre-Conditioned Air Equipment. It does not apply to aircraft mounted equipment.
2016-05-10
Standard
J3073_201605
This document surveys the systems used for thermal management of batteries in vehicles. Battery thermal management is important for battery performance and cycle life. The document also includes a summary of design considerations for battery thermal management and a glossary of terms.
2016-05-02
Magazine
UAV Technology Using SWaP-C Reductions to Improve UAS/UGV Mission Capabilities UGV Technology Designing Rugged Computing Platforms for UGVs UUV & Robotics Technology Bi-manual Dexterous Manipulation for Maritime Explosive Ordnance Disposal UUV Technology Applying UUV Advances to Safeguard Harbors and Littoral Waters Robotics Technology Designing a Robot to Counter Vehicle-Borne Improvised Explosive Devices
2016-05-01
Journal Article
2015-01-9148
Saeed Asgari, Shailendra Kaushik
Abstract A linear parameter varying (LPV) reduced order model (ROM) is used to approximate the volume-averaged temperature of battery cells in one of the modules of the battery pack with varying mass flow rate of cooling fluid using uniform heat source as inputs. The ROM runs orders of magnitude faster than the original CFD model. To reduce the time it takes to generate training data, used in building LPV ROM, a divide-and-conquer approach is introduced. This is done by dividing the battery module into a series of mid-cell and end-cell units. A mid-cell unit is composed of a cooling channel sandwiched in between two half -cells. A half-cell has half as much heat capacity as a full-cell. An end-cell unit is composed of a cooling channel sandwiched in between full-cell and a half-cell. A mass flow rate distribution look-up-table is generated from a set of steady-state simulations obtained by running the full CFD model at different inlet manifold mass flow rate samples.
2016-04-08
Magazine
Software's role continues to expand Design teams use different technologies to create new software and link systems together. Emissions regulations and engine complexity With the European Commission announcing a Stage V criteria emissions regulation for off-highway, scheduled to phase-in as earlly as 2019, there will be an end to a brief era of harmonized new-vehicle regulations. Will this affect an already complex engine development process? Evaluating thermal design of construction vehicles CFD simulation is used to evaluate two critical areas that address challenging thermal issues: electronic control units and hot air recirculation.
2016-04-07
Magazine
Defying the disruptors and driving innovation Four top engineering executives discuss how their "traditional" companies are finding new technology opportunities and business growth amid the start-ups-and are even doing some disrupting themselves. Preparing for a 48-volt revival The quest to improve fuel economy is not waning, nor is the desire to achieve higher mpg through the use of just the right lightweight material for the right vehicle application. Additive manufacturing enhances GTDI pistons Selective Laser Melting may help manufacture future gasoline-engine pistons with enhanced heat-transfer properties and reduced weight.
2016-04-05
Technical Paper
2016-01-1204
Dongchang Pan, Sichuan Xu, Chunjing Lin, Guofeng Chang
Abstract As one of the most crucial components in electric vehicles, power batteries generate abundant heat during charging and discharging processes. Thermal management system (TMS), which is designed to keep the battery cells within an optimum temperature range and to maintain an even temperature distribution from cell to cell, is vital for the high efficiency, long calendar life and reliable safety of these power batteries. With the desirable features of low system complexity, light weight, high energy efficiency and good battery thermal uniformity, thermal management using composite phase change materials (PCMs) has drawn great attention in the past fifteen years. In the hope of supplying helpful guidelines for the design of the PCM-based TMSs, this work begins with the summarization of the most commonly applied heat transfer enhancement methods (i.e., the use of thermally conductive particles, metal fin, expanded graphite matrix and metal foam) for PCMs by different researchers.
2016-04-05
Technical Paper
2016-01-1211
Hua Tian, WeiGuang Wang, Ge-Qun Shu, Xingyu Liang, Haiqiao Wei
Abstract Power lithium-ion battery is the core component of electric vehicles and hybrid electric vehicles (EVs and HEVs). Thermal management at different operating conditions affects the life, security and stability of lithium-ion battery pack. In this paper, a one-dimensional, multiscale, electrochemical-thermal coupled model was applied and perfected for a flat-plate-battery pack. The model is capable of predicting thermal and electrochemical behaviors of battery. To provide more guidance for the selection of thermal management, temperature evolutions and distributions in the battery pack at various ambient temperatures, discharge rates and thermal radiation coefficients were simulated based on six types of thermal management (adiabatic, natural convection, air cooling, liquid cooling, phase change material cooling, isothermal).
2016-04-05
Technical Paper
2016-01-1683
Blago B. Minovski, Lennart Lofdahl, Peter Gullberg
Abstract Presented are results from numerical investigations of buoyancy driven flow in a simplified representation of an engine bay. A main motivation for this study is the necessity for a valid correlation of results from numerical methods and procedures with physical measurements in order to evaluate the accuracy and feasibility of the available numerical tools for prediction of natural convection. This analysis is based on previously performed PIV and temperature measurements in a controlled physical setup, which reproduced thermal soak conditions in the engine compartment as they occur for a vehicle parked in a quiescent ambient after sustaining high thermal loads. Thermal soak is an important phenomenon in the engine bay primarily driven by natural convection and radiation after there had been a high power demand on the engine. With the cooling fan turned off and in quiescent environment, buoyancy driven convection and radiation are the dominating modes of heat transfer.
2016-04-05
Journal Article
2016-01-0223
Mikael Karlsson, Mats Åbom, Manan Lalit, Ragnar Glav
Abstract A thermo-acoustic engine is a device converting thermal energy into high amplitude acoustic waves that can be harvested, for example, to obtain electricity. The core of the device is a stack/regenerator along which a temperature gradient is created using one hot and one cold heat exchanger. Correctly designed, the thermal interaction between the working fluid and the regenerator assists in amplifying incident acoustic waves. Previous studies have indicated good efficiency obtained with a system of low geometrical complexity. However, for the practical application of this technique it is vital to understand and identify critical design parameters and operating conditions. This is of special interest in automotive applications where the operating conditions vary significantly over a drive cycle. This works aims at providing a framework for studying the net power generation over a drive cycle.
2016-04-05
Technical Paper
2016-01-0222
Xingyu Zhang, Bo Yang, Gangfeng Tan, Binyu Mei, Zhilei Li, Zhongjie Yang, Can Wang
Abstract The heavy duty trucks have large engine power and drive continuously in mountainous area, so the heat dissipation of engine is very important. In the traditional cooling system with fixed transmission ratio fan, the cooling capacity is insufficient and the engine is easy to be over-heated when the engine is working in low speed and heavy load conditions. Owning to the bigger size of electric motor compared to the hydraulic motor, it is not suitably applied to the heavy duty trucks. Contrasted with the electric motor, the hydraulic drive cooling system is widely applied in heavy duty trucks due to smaller size, larger power, continuous speed modulation and flexible installation location. However, the low transmission efficiency of the pump-motor system results in high power consumption of the cooling system. In this paper, the mathematical and simulation model of hydraulic-driven fan cooling system is established for the specific engine.
2016-04-05
Technical Paper
2016-01-0221
Roberto Monforte, Fabrizio Mattiello, Andrea Perosino, Fabrizio Porta, Susanna Paz, Pablo Lopez del Rincón
Abstract The adoption of a low-GWP refrigerant gas in MAC systems is mandatory from January 1st, 2017 according to the European Directive 2006/40/EC requirements for all new passenger cars, in order to gain their registration in the EU28 market. Following the work carried out in 2008 to support the FCA choice for the new types development, a further step was accomplished to evaluate the risk involved by the adoption of the low-GWP refrigerant gas R-1234yf in the MAC systems. This paper is focused on the activities held to enhance the 3D CFD method and its validation. In certain concentrations, R-1234yf could present a safety hazard to the vehicle occupants and, according to the ISO Standard Risk Scenario evaluation, 3D CFD tools are adopted to evaluate the ignition event associated with small or large leak in the passenger compartment. The method validation has been supported by both a simplified control volume “dummy cabin compartment” and an actual FCA vehicle.
2016-04-05
Technical Paper
2016-01-0228
Mengzuo Han, Gangfeng Tan, Xuexun Guo, Ruobing Zhan, Xuyang An, Weiye Xue, HongBo Kang
Abstract Vehicle exhaust waste-heat recovery with thermoelectric power generators can improve energy efficiency, as well as vehicle fuel economy. In the conventional structure, the hot-end of thermoelectric module is directly connected with the outer wall of the exhaust pipe, while the cold-end is connected with the water pipe’s outer wall of the vehicle engine cooling cycle. However, the variety of vehicle engine operating conditions leads to the instability of the hot-end temperature, which will reduce the generating efficiency of the thermoelectric modules and also shorten its service life. This research is on the basis of constructing a heat transfer oil circulation, and to study the action principles and implementation methods of it.
2016-04-05
Technical Paper
2016-01-0227
Kaushal Kumar Jha, Imran Shaik
Abstract Heat exchangers are thermoregulatory system of an automotive air conditioning system. They are responsible for heat exchange between refrigerant and air. Sizing of the heat exchanger becomes critical to achieve the required thermal performance. In the present work, the behavior of heat exchanger with respect to change in size is studied in detail by developing a scaling model. The limited experiments have been conducted for 3 different condensers. Commercially available 1D tool GT Suite is used for simulations. The heat exchangers are modeled using COOL3D module of GT Suite. The experimental thermal capacities of heat exchanger are compared with the simulated values. A good agreement up to ±2.3% is found between the experiments and simulations. Then developed scaling model in GT Suite is used for predicting the thermal behavior of heat exchangers by changing the size of the heat exchanger.
2016-04-05
Technical Paper
2016-01-0225
Peixiang Tang, Yunqing Zhang, Zhibao Xu, Qiming Tao
Abstract Vehicle Thermal Management System (VTMS) is a crosscutting technology affecting the fuel consumption, engine performance and emissions. With the new approved fuel economy targets and the enhanced vehicle performance requirements, the ability to predict the impact on the fuel consumption of different VTMS modifications is becoming an important issue in the pre-prototype phase of vehicle development. This paper presents a methodology using different simulation tools to model the entire VTMS in order to understand and quantify its behavior. The detailed model contains: engine cooling system, lubrication system, powertrain system, HVAC system and intake and exhaust system. A detail model of the power absorbed by the accessory components operating in VTMS such as pumps and condenser is presented. The power of the accessory components is not constant but changing with respect to engine operation.
2016-04-05
Technical Paper
2016-01-0232
Zhijia Yang, Edward Winward, Song Lan, Richard Stobart
Abstract Two identical commercial Thermo-Electric Modules (TEMs) were assembled on a plate type heat exchanger to form a Thermoelectric Generator (TEG) unit in this study. This unit was tested on the Exhaust Gas Recirculation (EGR) flow path of a test engine. The data collected from the test was used to develop and validate a steady state, zero dimensional numerical model of the TEG. Using this model and the EGR path flow conditions from a 30% torque Non-Road Transient Cycle (NRTC) engine test, an optimization of the number of TEM units in this TEG device was conducted. The reduction in fuel consumption during the transient test cycle was estimated based on the engine instantaneous Brake Specific Fuel Consumption (BSFC). The perfect conversion of TEG recovered electrical energy to engine shaft mechanical energy was assumed. Simulations were performed for a single TEG unit (i.e. 2 TEMs) to up to 50 TEG units (i.e. 100 TEMs).
2016-04-05
Technical Paper
2016-01-0230
Gene Titov, Jason Lustbader, Daniel Leighton, Tibor Kiss
Abstract The National Renewable Energy Laboratory’s (NREL’s) CoolSim MATLAB/Simulink modeling framework was expanded by including a newly developed coolant loop solution method aimed at reducing the simulation effort for complex thermal management systems. The new approach does not require the user to identify specific coolant loops and their flow. The user only needs to connect the fluid network elements in a manner consistent with the desired schematic. Using the new solution method, a model of NREL's advanced combined coolant loop system for electric vehicles was created that reflected the test system architecture. This system was built using components provided by MAHLE Inc. and included both air conditioning and heat pump modes. Validation with test bench data and verification with the previous solution method were performed for 10 operating points spanning a range of ambient temperatures between -2°C and 43°C.
2016-04-05
Technical Paper
2016-01-0229
Mohammed Ismail, Shahram Fotowat, Amir Fartaj
Abstract A numerical study is performed to investigate the transient heat transfer and flow characteristics of aluminum oxide (Al2O3) nanoparticles dispersed in 50:50 ethylene glycol/water (EG/W) base fluid in a multipass crossflow minichannel heat exchanger. The time dependent thermal responses of the system in a laminar regime are predicted by solving the conservation equations using the finite volume method and SIMPLE algorithm. The transient regime is caused by a step change of nanofluid mass flow rate at the inlet of the minichannel heat exchanger. This step change can be analogous with a thermostat operation. In this study, three volume fractions up to 3 percent of Al2O3 nanoparticles dispersed to the base fluid EG/W are modeled and analyzed. In the numerical simulation, Al2O3-EG/W nanofluid is considered as a homogenous single-phase fluid. An analysis of the transient response for the variation of nanofluids volume concentrations is conducted.
2016-04-05
Technical Paper
2016-01-0237
Ge-Qun Shu, Xuan Wang, Hua Tian
Abstract Because of the great resources potential and the feature of low pollution of gaseous fuel, gaseous fuel internal combustion engines (gas engines) have been paid more and more attention. However, their average thermal efficiency is just about 30-40% wasting a huge amount of energy by exhaust, cooling water and so on, so waste heat recovery is very meaningful. Both the RC (steam Rankine Cycle) and the ORC (Organic Rankine Cycle) are regarded as the suitable way of WHR (waste heat recovery) for internal combustion engines. Therein, RC is usually used in large engines. The WHR system is always designed at rated work condition, while the gas engine may often work at different conditions. This makes the property of the waste heat source change, which affects the performance of WHR system, so it is very important to research its performance at variable working conditions.
2016-04-05
Journal Article
2016-01-0236
Forrest Jehlik, Eric Rask, Michael Duoba
Abstract It is widely understood that cold ambient temperatures negatively impact vehicle system efficiency. This is due to a combination of factors: increased friction (engine oil, transmission, and driveline viscous effects), cold start enrichment, heat transfer, and air density variations. Although the science of quantifying steady-state vehicle component efficiency is mature, transient component efficiencies over dynamic ambient real-world conditions is less understood and quantified. This work characterizes wheel assembly efficiencies of a conventional and electric vehicle over a wide range of ambient conditions. For this work, the wheel assembly is defined as the tire side axle spline, spline housing, bearings, brakes, and tires. Dynamometer testing over hot and cold ambient temperatures was conducted with a conventional and electric vehicle instrumented to determine the output energy losses of the wheel assembly in proportion to the input energy of the half-shafts.
2016-04-05
Technical Paper
2016-01-0235
Serenat Karagoz, Murat Karaer, Nurettin Ali Dasdemir
Abstract In this paper a combined energy recovery system is suggested for engine test facilities. System consists of two semi loops which are being active according to the temperature of the air feeded to the test cell. Winter and summer semi loops are introduced with the system requirements and equipments. Working principle of both semi-loops and components with the selection critera are explained. Also cost and benefit analysis is given in detail. It is evident that hot exhaust gases of the combustion processes is the main source that a large amount of energy wastes through it. Researchers confirm that more than 30% - 40% of fuel energy in the internal combustion engines wastes from the exhaust and just 12% -25% of the fuel energy converts to useful work. In the other hand, statistics show that producing numbers of the internal combustion engines growth very fast and the concern of decreasing the fossil fuels will be appeared.
2016-04-05
Technical Paper
2016-01-0204
Igor Gritsuk, Yurii Gutarevych, Vasyl Mateichyk, Vladimir Volkov
Abstract The article discusses the features of applying vehicular engine heating system with phase-transitional thermal accumulator. The peculiarity of the presented system is that it uses thermal energy of exhaust gases from internal combustion engine during its operation to accumulate heat. The results of experimental studies of heating the vehicular engine are shown. The article describes the structure of information package for studying the internal combustion engine of a vehicle with heating system and thermal accumulator during the start and after-start heating. The package allows engine performance parameters and engine thermal development to be estimated from distance within intelligent transport systems. Using phase-transitional thermal accumulator in engine coolant heater system (case studied: G4GC (4FS 8.2 / 9.35) of KIA CEE'D 2.0 5MT2) reduces time for heating by 17.8 - 68.4% and fuel consumption by 19.5 - 56.25%.
Viewing 1 to 30 of 6336

Filter