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2017-10-08
Technical Paper
2017-01-2364
Jiaqiang Li, Yunshan Ge, Chao He, Jianwei Tan, Zihang Peng, Zidi Li, Wei Chen, Shijie Wang
Abstract Urea SCR technology is the most promising technique to reduce NOx emissions from heavy duty diesel engines. 32.5wt% aqueous urea solution is widely used as ammonia storage species for the urea SCR process. The thermolysis and hydrolysis of urea produces reducing agent ammonia and reduces NOx emissions to nitrogen and water. However, the application of urea SCR technology has many challenges at low temperature conditions, such as deposits formation in the exhaust pipe, lack deNOx performance at low temperature and freezing below -12°C. For preventing deposits formation, aqueous urea solution is hardly injected into exhaust gas stream at temperature below 200°C. The aqueous urea solution used as reducing agent precursor is the main obstacle for achieving high deNOx performances at low temperature conditions. This paper presents a solid SCR technology for control NOx emissions from heavy duty diesel engines.
2017-10-08
Technical Paper
2017-01-2368
Wenji Song, Weiyong Tang, Bob Chen
Abstract The 4JB1 diesel engine originated from Isuzu has large share in the China light duty truck market. However, the tightened NOx emission target enforced by NS-V legislation compared with NS-IV regulatory standard is very challenging for this engine platform which originally adopted the DOC+POC catalyst layout. Furthermore, combustion characterization of this type engine leads to high soluble organic fraction (SOF) content in engine out particulates, which requires the catalysts in the exhaust after-treatment system (ATS) to deliver high SOF conversion efficiency in order to meet the regulation limit for particulate matters (PM). In this paper, an innovative exhaust catalyst layout with DOC+V-SCR is introduced. The front DOC is specially formulated with optimized PGM (Platinum Group Metal) loading which ensures effective SOF oxidation while keeping sulfuric acid and sulfate generation minimal.
2017-10-08
Technical Paper
2017-01-2383
Guoyang Wang, Jun Zhang, Bo Yang, Chuandong Li, Shi-Jin Shuai, Shi Yin, Meng Jian
Abstract Urea selective catalytic reduction (SCR) is a key technology for heavy-duty diesel engines to meet the increasingly stringent nitric oxides (NOx) emission limits of regulations. The urea water solution injection control is critical for urea SCR systems to achieve high NOx conversion efficiency while keeping the ammonia (NH3) slip at a required level. In general, an open loop control strategy is sufficient for SCR systems to satisfy Euro IV and Euro V NOx emission limits. However, for Euro VI emission regulation, advanced control strategy is essential for SCR systems due to its more tightened NOx emission limit and more severe test procedure compared to Euro IV and Euro V. This work proposed an approach to achieve model based closed loop control for SCR systems to meet the Euro VI NOx emission limits. A chemical kinetic model of the SCR catalyst was established and validated to estimate the ammonia storage in the SCR catalyst.
2017-10-08
Technical Paper
2017-01-2393
E. Robert Fanick, Svitlana Kroll
Abstract Semi-volatile organic compounds (SVOC) are a group of compounds in engine exhaust that either form during combustion or are part of the fuel and lubricating oil. Since these compounds occur at very low concentrations in diesel engine exhaust, the methods for sampling, handling, and analyzing these compounds are critical to obtaining good results. An improved dilute exhaust sampling method was used for sampling and analyzing SVOC in engine exhaust, and this method was performed during transient engine operation. A total of 22 different SVOC were measured using a 2012 medium-duty diesel engine. This engine was equipped with a stock diesel oxidation catalyst (DOC), a diesel particulate filter (DPF), and a selective catalytic reduction (SCR) catalyst in series. Exhaust concentrations for SVOC were compared both with and without exhaust aftertreatment. Concentrations for the engine-out SVOC were significantly higher than with the aftertreatment present.
2017-10-08
Technical Paper
2017-01-2194
Mateusz Pucilowski, Mehdi Jangi, Sam Shamun, Martin Tuner, Xue-Song Bai
Abstract Heavy-duty direct injection compression ignition (DICI) engine running on methanol is studied at a high compression ratio (CR) of 27. The fuel is injected with a common-rail injector close to the top-dead-center (TDC) with two injection pressures of 800 bar and 1600 bar. Numerical simulations using Reynold Averaged Navier Stokes (RANS), Lagrangian Particle Tracking (LPT), and Well-Stirred-Reactor (WSR) models are employed to investigate local conditions of injection and combustion process to identify the mechanism behind the trend of increasing nitrogen oxides (NOx) emissions at higher injection pressures found in the experiments. It is shown that the numerical simulations successfully replicate the change of ignition delay time and capture variation of NOx emissions.
2017-09-17
Technical Paper
2017-01-2535
Yongbing Xu, Binyu Mei, Longjie Xiao, Wanyang XIA, Gangfeng Tan
Abstract The continuous braking for the brake drum will cause the brake thermal decay when the heavy truck is driving down the long slope in the mountain areas. It reduces the heavy truck’s braking performance and the braking safety. The engine braking and the hydraulic retarder braking both consume the kinetic energy of the heavy truck and can assist the truck driving in the mountain areas. This research proposes a combined hill descent braking strategy for heavy truck based on the recorded information of the slopes to ensure the braking safety of the heavy truck. The vehicle dynamic model and the brake drum temperature rising model are established to analyze the drum’s temperature variation during the downhill progress of the heavy truck. Then based on the slope information, the combined braking temperature variation is analyzed considering the characteristics of the engine braking, the drum braking and the hydraulic retarder braking.
2017-09-04
Technical Paper
2017-24-0018
Nikiforos Zacharof, Georgios Fontaras, Theodoros Grigoratos, Biagio Ciuffo, Dimitrios Savvidis, Oscar Delgado, J. Felipe Rodriguez
Abstract Heavy-duty vehicles (HDVs) account for some 5% of the EU’s total greenhouse gas emissions. They present a variety of possible configurations that are deployed depending on the intended use. This variety makes the quantification of their CO2 emissions and fuel consumption difficult. For this reason, the European Commission has adopted a simulation-based approach for the certification of CO2 emissions and fuel consumption of HDVs in Europe; the VECTO simulation software has been developed as the official tool for the purpose. The current study investigates the impact of various technologies on the CO2 emissions of European trucks through vehicle simulations performed in VECTO. The chosen vehicles represent average 2015 vehicles and comprised of two rigid trucks (Class 2 and 4) and a tractor-trailer (Class 5), which were simulated under their reference configurations and official driving cycles.
2017-09-04
Technical Paper
2017-24-0009
Federico Millo, Giulio Boccardo, Andrea Piano, Luigi Arnone, Stefano Manelli, Giuseppe Tutore, Andrea Marinoni
Abstract To comply with Stage IV emission standard for off-road engines, Kohler Engines has developed the 100kW rated KDI 3.4 liters diesel engine, equipped with DOC and SCR. Based on this engine, a research project in collaboration between Kohler Engines, Ricardo, Denso and Politecnico di Torino was carried out to exploit the potential of new technologies to meet the Stage IV and beyond emission standards. The prototype engine was equipped with a low pressure cooled EGR system, two stage turbocharger, high pressure fuel injection system capable of very high injection pressure and DOC+DPF aftertreatment system. Since the Stage IV emission standard sets a 0.4 g/kWh NOx limit for the steady state test cycle (NRSC), that includes full load operating conditions, the engine must be operated with very high EGR rates (above 30%) at very high load.
2017-09-04
Technical Paper
2017-24-0123
Christopher Eck, Futoshi Nakano
Abstract Small commercial vehicles (SCV) with Diesel engines require efficient exhaust aftertreatment systems to reduce the emissions while keeping the fuel consumption and total operating cost as low as possible. To meet current emission legislations in all cases, a DOC and DPF and some NOx treatment device (e,g. lean NOx trap or SCR) are required. Creating a cost-effective SCV also requires keeping the cost for the exhaust aftertreatment system as low as possible because the contribution to total vehicle cost is high. By using more sophisticated and more robust operating strategies and control algorithms, the hardware cost can be reduced. To keep the calibration effort at a low level, it is necessary to apply only algorithms which have a time-efficient calibration procedure. This paper will focus on the active regeneration of the DPF. For safe and efficient DPF regeneration, a very reliable and stable DOC out temperature control is required.
2017-09-04
Technical Paper
2017-24-0112
Guanyu Zheng
Abstract Urea injection is required to meet EU IV to EU VI emission regulations as a main stream technical route to reduce nitrogen oxides (NOx). In heavy and medium duty trucks, compressed air at 3-5 bar is often available, therefore can assist urea injection by mixing with urea, forming liquid droplets, and releasing mixed fluid into the exhaust gases. The development of air assisted urea pump and injectors, or the assembly, seemingly simpler than airless counterparts, however poses multiple challenges. One challenge is to properly mix urea in the mixing chamber inside pump with the compressed air, leaving no residual deposits while achieving high mixing efficiency. Another is to maintain good spray quality for a given length of delivery pipe as the liquid phase and gas phase tend to coalesce as they propagate along the pipe flow direction. In addition, the urea pump and injector need to provide robust and reliable performance under stringent road conditions.
2017-09-04
Journal Article
2017-24-0057
Roberto Finesso, Omar Marello, Ezio Spessa, Yixin Yang, Gilles Hardy
Abstract A model-based approach to control BMEP (Brake Mean Effective Pressure) and NOx emissions has been developed and assessed on a FPT F1C 3.0L Euro VI diesel engine for heavy-duty applications. The controller is based on a zero-dimensional real-time combustion model, which is capable of simulating the HRR (heat release rate), in-cylinder pressure, BMEP and NOx engine-out levels. The real-time combustion model has been realized by integrating and improving previously developed simulation tools. A new discretization scheme has been developed for the model equations, in order to reduce the accuracy loss when the computational step is increased. This has allowed the required computational time to be reduced to a great extent.
2017-07-10
Technical Paper
2017-28-1937
Jyotirmoy Barman, Prateek Arora, Kumar Patchappalam
Abstract Air Pollution is a major concern in our country due to which Indian Government has taken a decision to move from BS-IV to BS-VI which is nearly 90% reduction in NOx and 50% in particulate matter along with addition of particulate number regulation for BS-VI in comparison to BS-IV norms in very short span of time. Vehicle manufacturers are also having the challenge to produce low cost and fuel efficient product with BS-VI solution in order to meet tightening emission regulations and increasing needs of lower fuel consumption. Detailed study is done with different approaches to meet BS-VI emission which is elaborately explained in different aspect of engine design and after treatment parameter with its pros and cons. After Treatment selection plays an important role in engine development to meet stringent emission legislations and customer demands. Strategies for BS-VI were described with the advantage and drawbacks for after treatment selection.
2017-07-10
Technical Paper
2017-28-1945
Jyotirmoy Barman, Himanshu Gambhir, Rizwan Khan
Abstract During the last few decades, concerns have grown on the negative effects that diesel particulate matter has on health. Because of this, particulate emissions were subjected to restrictions and various emission-reduction technologies were developed. It is ironic that some of these technologies led to reductions in the legislated total particulate mass while neglecting the number of particles. Focusing on the mass is not necessarily correct, because it might well be that not the mass but the number of particles and the characteristics of them (size, composition) have a higher impact on health. During the diesel engine combustion process, soot particles are produced which is very harmful for the atmosphere. Particulate matter is composed of much organic and inorganic composition which was analyzed after the optimization of SCR and EGR engine out.
2017-05-10
Technical Paper
2017-01-1933
Werner Seifried
Concerning the limitation of greenhouse gases, the Kyoto protocol in 1997defined the first hard facts. A steady increase in the number of participating states as well as a rigorous focus on emission limits - even if some important countries did not sign or withdraw from the protocol - led to high pressure on existing technologies. The presentation therefore will start by discussing the four pillars of possible CO2 reduction options and will lead to the question why there is a correlation to assistance systems on hydraulic excavators. Finally innovative excavator assistance systems and their support to the objectives on CO2 reduction will be presented.
2017-05-10
Technical Paper
2017-01-1936
Ulrich Fass, Jenny Elfsberg
Abstract No abstract available.
2017-05-10
Technical Paper
2017-01-1929
Ludger Frerichs, Steffen Hanke, Sebastian Steinhaus, Lennart Trösken
Along with the European Union’s objective of further reduction of greenhouse gas emissions, manufacturers of agricultural machines want to make their contribution and highlight potential fuel savings. The research project “EKoTech - Efficient fuel use in agricultural technology”, funded by the German Ministry of Agriculture, involves well-known manufacturers and research facilities. The essential objective of this project is to identify savings realized since 1990 and savings potentials until 2030. Further aims are the development of a method and a tool for the evaluation of efficiency measures in process chains and the formulation of recommendations for manufacturers, operators and research facilities. A comprehensive search of fuel consumption and power requirement data of relevant machines and processes provides the database. Additionally typical region-specific operational structures, machine equipment and process chains define model farms.
2017-05-10
Technical Paper
2017-01-1928
David Mumford, Dale Goudie, James Saunders
Globally, many jurisdictions are working toward greenhouse gas (GHG) emissions standards for medium- and heavy-duty vehicles that will take effect in the next decade and require GHG reductions of up to 25% from 2017 legislated levels. While diesel engines will require increasingly complex improvements, high pressure direct injection (HPDI) of natural gas can provide GHG reductions of approximately 20% (75% or more with renewable natural gas / bio-methane) while preserving the same power density, torque and performance as diesel. This paper will provide an overview of the improvements in the Westport™ HPDI 2.0 components as well as performance and emissions results demonstrated to-date. The potential and challenges of higher injection pressures will be explored while also investigating sources of and methods to eliminate methane venting on the vehicle.
2017-05-10
Technical Paper
2017-01-1921
Ron Borsboom
This paper discusses the challenges and opportunities in the truck industry and especially the efforts of DAF Trucks N.V. in improving traffic safety and the environmental impact related to trucks. Proposals regarding legislation, new technologies and the approach to be followed, in order to reach the desired goals, are presented. Various new technologies investigated in DAF Trucks N.V., like platooning are explained, to show the open perspective of the company towards finding solutions and the commitment to invest in this effort. As a significant message this paper wants to convey, is the need for all the stakeholders to work together in an joint effort to achieve the best possible results.
2017-05-10
Technical Paper
2017-01-1922
Wolfgang Burget
Highly diversified market needs, non-harmonized regulations and new technological trends in future construction machinery industry will challenge OEMs in defining their appropriate development strategies. Main trends like “efficiency”, “safety/security” as well as “connectivity” are considered as important driving forces in future product - and customer service - developments. Some examples are given for the above mentioned trends. Chances and related risks of such development trends are considered as well.
2017-05-10
Technical Paper
2017-01-1934
Takashi Sasaki
In Japan, environmentally-friendly vehicles, such as HV, PHV, EV, and FCV, have been researched and developed as solutions to the energy and environmental problems, but none of these vehicles have been fully satisfactory in all respects, such as environmental performance, vehicle performance, and adaptability to existing infrastructure. Hino Motors, Ltd. launched a hybrid bus in 1992 as a pioneer in hybrid commercial vehicles and has sold more than 10,000 hybrid buses and trucks. An electric-powered minibus designed under the concept of short travel distance and high charging frequency was developed to make use of Hino’s abundant experience in the development of HV and the past market results it has achieved. Since 2012, these buses have operated in three areas as community buses.
2017-05-10
Technical Paper
2017-01-1937
Heimo Schreier, Burak Aliefendioglu, Roger Perthen, Jürgen Tochtermann
Local air pollution, noise emissions as well as global CO2 reduction and public pressure drive the need for zero emission transport solutions in urban areas. OEMs are currently developing battery electric vehicles with the focus to provide emission free urban transportation combined with lowest total cost of ownership and consequently a positive business case for the end customers. Thereby the main challenges are electric range, product cost, system weight, vehicle packaging and durability. Hence they are the main drivers in current developments. In this paper AVL describes two of its truck and bus solutions - a modular battery concept as well as a concept for an integrated electric axle. Based on the vehicle requirements concept designs for both systems are presented.
2017-03-28
Technical Paper
2017-01-0091
Songyao Zhou, Gangfeng Tan, Kangping Ji, Renjie Zhou, Hao Liu
Abstract The mountainous roads are rugged and complex, so that the driver can not make accurate judgments on dangerous road conditions. In addition, most heavy vehicles have characteristics of large weight and high center of gravity. The two factors above have caused most of the car accidents in mountain areas. A research shows that 90% of car accidents can be avoided if drivers can respond within 2-3 seconds before the accidents happen. This paper proposes a speed warning scheme for heavy-duty vehicle over the horizon in mountainous area, which can give the drivers enough time to respond to the danger. In the early warning aspect, this system combines the front road information, the vehicle characteristics and real-time information obtained from the vehicle, calculates and forecasts the danger that may happen over the horizon ahead of time, and prompts the driver to control the vehicle speed.
2017-03-28
Technical Paper
2017-01-1400
Keyu Qian, Gangfeng Tan, Renjie Zhou, Binyu Mei, Wanyang XIA
Abstract Downhill mountain roads are the accident prone sections because of their complexity and variety. Drivers rely more on driving experience and it is very easy to cause traffic accidents due to the negligence or the judgment failure. Traditional active safety systems, such as ABS, having subjecting to the driver's visual feedback, can’t fully guarantee the downhill driving safety in complex terrain environments. To enhance the safety of vehicles in the downhill, this study combines the characteristics of vehicle dynamics and the geographic information. Thus, through which the drivers could obtain the safety speed specified for his/her vehicle in the given downhill terrains and operate in advance to reduce traffic accidents due to driver's judgment failure and avoid the brake overheating and enhance the safety of vehicles in the downhill.
2017-03-28
Technical Paper
2017-01-0778
Vishnu Vijayakumar, P. Sakthivel, Bhuvenesh Tyagi, Amardeep Singh, Reji Mathai, Shyam Singh, Ajay Kumar Sehgal
Abstract In the light of major research work carried out on the detrimental health impacts of ultrafine particles (<50 nm), Euro VI emission standards incorporate a limit on particle number, of which ultrafine particles is the dominant contributor. As Compressed Natural Gas (CNG) is a cheaper and cleaner fuel when compared to diesel, there has been a steady increase in the number of CNG vehicles on road especially in the heavy duty segment. Off late, there has been much focus on the nature of particle emissions emanating from CNG engines as these particles mainly fall under the ultrafine particle size range. The combustion of lubricant is considered to be the dominant source of particle emissions from CNG engines. Particle emission due to lubricant is affected by the oil transport mechanisms into the combustion chamber which in turn vary with engine operating conditions as well as with the physico chemical properties of the lubricant.
2017-03-28
Technical Paper
2017-01-0914
Mengchao Zhang
Abstract Since diesel engines have higher thermal efficiency, superior power capability and better fuel economy than gasoline engines, diesel engines are widely used in vehicles, construction machineries and agricultural machineries. However, they emit more hazardous pollutants than gasoline engines, especially particulate emissions, which have negative impacts on human’s health and air quality in cities. In order to meet future increasingly stringent regulations for particulate emissions, exhaust gas aftertreatment technologies for diesel engines are essential. Particulate emissions from a heavy-duty diesel engine which meets the China national V emission regulation were studied, and the engine was equipped with/without diesel oxidation catalyst (DOC), catalyzed diesel particulate filter (CDPF) and selective catalytic reduction (SCR). The fuel used in this article is ultra low sulfur diesel fuel whose sulfur content is less than 10 ppm.
2017-03-28
Technical Paper
2017-01-0957
Ian Smith, Thomas Briggs, Christopher Sharp, Cynthia Webb
Abstract It is projected that even when the entire on-road fleet of heavy-duty vehicles operating in California is compliant with 2010 emission standards of 0.20 g/bhp-hr, the National Ambient Air Quality Standards (NAAQS) requirements for ambient ozone will not be met. It is expected that further reductions in NOX emissions from the heavy-duty fleet will be required to achieve compliance with the ambient ozone requirement. To study the feasibility of further reductions, the California Air Resources Board (CARB) funded a research program to demonstrate the potential to reach 0.02 g/bhp-hr NOX emissions. This paper details the work executed to achieve this goal on the heavy-duty Federal Test Procedure (FTP) with a heavy-duty natural gas engine equipped with a three-way catalyst. A Cummins ISX-12G natural gas engine was modified and coupled with an advanced catalyst system.
2017-03-28
Technical Paper
2017-01-0638
Neerav Abani, Nishit Nagar, Rodrigo Zermeno, Michael chiang, Isaac Thomas
Abstract Heavy-duty vehicles, currently the second largest source of fuel consumption and carbon emissions are projected to be fastest growing mode in transportation sector in future. There is a clear need to increase fuel efficiency and lower emissions for these engines. The Opposed-Piston Engine (OP Engine) has the potential to address this growing need. In this paper, results are presented for a 9.8L three-cylinder two-stroke OP Engine that shows the potential of achieving 55% brake thermal efficiency (BTE), while simultaneously satisfying emission targets for tail pipe emissions. The two-stroke OP Engines are inherently more cost effective due to less engine parts. The OP Engine architecture presented in this paper can meet this performance without the use of waste heat recovery systems or turbo-compounding and hence is the most cost effective technology to deliver this level of fuel efficiency.
2017-03-28
Technical Paper
2017-01-0611
Viktor Leek, Kristoffer Ekberg, Lars Eriksson
1 ABSTRACT Today’s need for fuel efficient vehicles, together with increasing engine component complexity, makes optimal control a valuable tool in the process of finding the most fuel efficient control strategies. To efficiently calculate the solution to optimal control problems a gradient based optimization technique is desirable, making continuously differentiable models preferable. Many existing control-oriented Diesel engine models do not fully posses this property, often due to signal saturations or discrete conditions. This paper offers a continuously differentiable, mean value engine model, of a heavy-duty diesel engine equipped with VGT and EGR, suitable for optimal control purposes. The model is developed from an existing, validated, engine model, but adapted to be continuously differentiable and therefore tailored for usage in an optimal control environment. The changes due to the conversion are quantified and presented.
2017-03-28
Technical Paper
2017-01-0135
Jose Grande, Julio Abraham Carrera, Manuel Dieguez Sr
Abstract Exhaust Gas Recirculation (EGR) is an effective technique for reducing NOx emissions in order to achieve the ever more stringent emissions standards. This system is widely used in commercial vehicle engines in which thermal loads and durability are a critical issue. In addition, the development deadlines of the new engine generations are being considerably reduced, especially for validation test phase in which customers usually require robust parts for engine validation in the first stages of the project. Some of the most critical issues in this initial phases of program development are heavy boiling and thermal fatigue. Consequently it has been necessary to develop a procedure for designing EGR coolers that are sufficiently robust against heavy boiling and thermal fatigue in a short period of time, even when the engine calibration is not finished and the working conditions of the EGR system are not completely defined.
2017-03-28
Journal Article
2017-01-0951
Paul Mentink, Xander Seykens, Daniel Escobar Valdivieso
Abstract To meet future emission targets, it becomes increasingly important to optimize the synergy between engine and aftertreatment system. By using an integrated control approach minimal fluid (fuel and DEF) consumption is targeted within the constraints of emission legislation during real-world operation. In such concept, the on-line availability of engine-out NOx emission is crucial. Here, the use of a Virtual NOx sensor can be of great added-value. Virtual sensing enables more direct and robust emission control allowing, for example, engine-out NOx determination during conditions in which the hardware sensor is not available, such as cold start conditions. Furthermore, with use of the virtual sensor, the engine control strategy can be directly based on NOx emission data, resulting in reduced response time and improved transient emission control. This paper presents the development and on-line implementation of a Virtual NOx sensor, using in-cylinder pressure as main input.
Viewing 1 to 30 of 1169