Display:

Results

Viewing 1 to 30 of 6059
2015-06-15
Technical Paper
2015-01-2095
Wolfgang Hassler, Reinhard F.A. Puffing, Andreas Tramposch
Recent research on thermal ice protection of electrically heated restraining grids designed for applications in the environmental control system (ECS) of passenger aircraft is presented. The restraining grids consist of interlaced, electrically insulated wire (the topology of the grids is similar to that of tennis rackets) and are – in certain operation modes of the ECS – exposed to an airstream containing supercooled water droplets and/or ice particles. Heat is generated in the wire by an electric current, and the temperature of the wire is controlled with the aid of an electronic control system.
2015-04-14
Technical Paper
2015-01-1375
James Price
Compressed development cycles drive increased focus on virtual development, including both functional verification and quantitative simulation of electrical system designs. However, one hurdle often cited is the effort needed to develop behavioral models of electrical components such as wires, fuses, and ECUs. This presentation shows that it is fully possible to obtain reliable and surprisingly accurate results using the simplest of models. By placing these models in a re-usable library and providing a simple, visual interaction environment, early design debugging using a computer becomes possible for every electrical engineer.
2015-04-14
Technical Paper
2015-01-1382
Lisa Schei Blikeng, Siril Hegén Agerup
The number of electric vehicles has increased dramatically in recent years, especially in Norway were there today there are more than 35 000 electric cars, with a goal of 200 000 by 2020. With new Lithium-ion battery technology the battery packages is longer lasting and more useful for the normal family. Great interest of these vehicles leads to the discussion about fire safety. The major part of the thesis was to perform a full-scale fire experiment with a modern and drivable electric car, and in February 2013 a Peugeot iOn 2012 model was set on fire. The experiment was documented on video and thermocouples were used to measure temperatures.
2015-04-14
Technical Paper
2015-01-0237
Nick Smith
Abstract The architecture of vehicle electrical systems is changing rapidly. Electric and hybrid vehicles are driving mixed voltage systems, and cost pressures are making conductor materials like aluminum an increasingly viable competitor to copper. The challenge of assessing the impact of these technologies on vehicle safety and of understanding cost/weight trade-offs is a critical design activity. This session will discuss and demonstrate tradeoff studies at the vehicle level, show how to automatically generate an electrical Failure Mode Effects and Analysis (FMEA) report, and optimize wire sizes for both copper and aluminum at the platform level.
2015-04-14
Technical Paper
2015-01-0180
Karsten Schmidt, Denny Marx, Kai Richter, Konrad Reif, Andreas Schulze, Torsten Flämig
Abstract With the increasing complexity of electronic vehicle systems, one particular “gap” between function development and ECU integration becomes more and more apparent, and critical; albeit not new. The core of the problem is: as more functions are integrated and share the same E/E resources, they increasingly mutually influence and disturb each other in terms of memory, peripherals, and also timing and performance. This has two consequences: The amount of timing-related errors increases (because of the disturbance) and it becomes more difficult to find root causes of timing errors (because of the mutual influences). This calls for more systematic methods to deal with timing requirements in general and their transformation from function timing requirements to software architecture timing requirements in particular.
2015-04-14
Technical Paper
2015-01-0134
Durga Madhab Mishra, Bimal Kant Gupta
Abstract The Two wheeler motorcycles electrical system consists of a generator, a storage battery, voltage control protective devices and the electrical loads. Battery, in motorcycles, supports the starting, lighting and ignition system. Generally, in a vehicle, headlight or any other electrical apparatus consumes significant amount of current from the battery causing drain of the battery when the vehicle is not running and one of the light or electrical apparatus inadvertently remains on for some time. The present invention relates to vehicle light system and, more particularly, to a light control system of a vehicle. This discloses a concept which, automatically turned off vehicle lighting system when engine is OFF. Present invention named as “Intelligent lighting system” which helps in avoiding drainage of battery in case, when rider switches ON the ignition switch (H/L already ON) & engine OFF.
2015-04-14
Technical Paper
2015-01-0145
Reinhold Blank
Abstract The electrical and electronic system in vehicles with all its components has become more and more complex. Many different stakeholders are involved and more and more parts of the development process have been shifted to the suppliers. This outsourcing results in substantial savings on the OEM side, but brings additional challenges to manage the overall system and keep the core IP within the OEM. This presentation shows an approach that was adopted recently by several OEMs. It is called the “E/E-Architecture” process and applies the principles of system engineering according ISO/IEC15288. It shows the starting point by managing the requirements and how to use functions as the source of the truth over the entire design process. During the E/E Architecture phase, it is important to concentrate on the strategic design aspects.
2015-04-14
Technical Paper
2015-01-0151
Sergey P. Gladyshev, Irina Okrainskaya, Pavel Gladyshev
Abstract The purpose of this paper is to investigate opportunity to create a new type AC induction motor with the salient pole rotor (without winding) and both winding AC excitation and short circuited placed on the stator. There are some advantages in this design: The suggested design has a cold rotor. The stator short circuited and excitation windings are easier for cooling. The rotor has reduced weight in compare with regular induction motor rotor. The short circuit winding can be used for the current control like in the regular induction wound-rotor machines. In this case, the problem maintenance of the slip rings is eliminated. In this paper, we discuss theoretical opportunity for realization the induction mode operation in two and three phase machines. As a base for this, it serves the analyses operation of one phase machine. This analysis is fulfilled in comparison with regular induction motors with short circuited and wound-rotor windings.
2015-04-14
Technical Paper
2015-01-0195
Satishchandra C. Wani
Abstract Bond wires are used in automotive electronic modules to carry current from external harness to components where flexibility under thermal cyclic loading is very essential between PCB (Printed Circuit Board) and connectors. They are very thin wires (few μm) made up of gold, aluminum or copper and have to undergo mechanical reliability to withstand extreme mechanical and thermal loads during different vehicle operation scenarios. Thermal reliability of bond wire is to make sure that it can withstand prescribed electric current under given boundary conditions without fusing thereby retaining electronic module's functionality. While carrying current, bond wire by virtue of its nature resists electric current flow and generates heat also called as joule heating. Joule heating is proportional to current flow and electrical resistance and if not handled properly can lead to thermal run away conditions.
2015-04-14
Technical Paper
2015-01-0244
Adrien Laurino
Abstract For tubular terminals and high power junctions, the magnetic pulse crimping (MPC) could be a technical solution to produce aluminum - copper assembly. LEONI has launched a study to evaluate this technology. Besides, the lifetime of vehicle components is an issue that manufacturers should consider during all the development phases from the conception to the validation in service. Consequently, the quality of the interface aluminum-copper obtained by MPC is evaluated in terms of microstructure, of electrical and mechanical properties and to describe the corrosion behavior.
2015-04-14
Technical Paper
2015-01-1603
Ahmed A. Abdel-Rehim, Ahmed A. Hamouda
Abstract As the world is going through an evolutionary development in most of the science fields, there is an essential and exceptional demand for higher efficiency power generators to recover the thermal losses. Recently thermoelectric materials have attracted extensive attention for this purpose. The recent advancement in nanotechnology has a remarkable impact on thermoelectric materials development. This resulted in nano structured materials whose thermoelectric properties exhibit a great challenge to its bulk form, such as Silicon nanowires (SiNWs). Silicon nanowires are promising thermoelectric materials as they offer large reductions in thermal conductivity over bulk Si without significant decrease in the electrical conductivity. In the present work silicon nanowires have been implemented in fabricating a thermoelectric device which can be employed in different applications, such as engines, to recover part of the energy lost in these applications.
2015-04-14
Technical Paper
2015-01-0236
Matthias Lenhart-Rydzek, Markus Rau, Matthias Ebert
Abstract Improving the energy balance of vehicles is an effective way of lowering CO2 emissions. Among other things, this does entail mounting demands on the power wiring system. The intention is, for instance, to adapt the drive train to facilitate such functions as more efficient recuperation, e-boost and sailing with the aid of a 48V starter generator and a 48V battery. In addition, it is a matter of electrifying mechanical components with the aim of energy-efficient demand management to save fuel. The 48V power wiring system as an addition to the 12V system is a promising option where the task is to make the low-voltage wiring system of vehicles in the mass-market segment more powerful. Raising system voltage to 48V has the effect of fundamentally improving the efficiency of electricity generation and power distribution in the vehicle because of the reduced current and therefore the diminished ohmic losses.
2015-04-14
Technical Paper
2015-01-0238
Nick Smith
Abstract Manufacturing companies are benefiting from technology in most key areas of the flow from design through manufacture. This applies to the wire harness industry which is a key element of the modern automotive industry. Wire harness manufacturing engineering, however, is a critical path function that is under severe pressure and yet has been under-served by technology. In some respects it has become the weak link in the chain. Recent innovations in commercial off-the-shelf (COTS) technology are set to change this situation. Software applications are now available to deliver transformational manufacturing engineering automation as well as being able to integrate with technology in other areas of the process. This will enable a digitally continuous data flow that can remove excessive cost, time, and pressure - while helping manufacturers meet the increasing demands of the industry.
2015-04-14
Technical Paper
2015-01-0239
Markus Ernst, Markus Heuermann
Abstract Due to the development towards automated or even autonomous driving, an increasing number of assistance systems and inherent networks of data and power will be required in vehicles. The main challenge for this development is the coordination of these functions and the securing of functionalities in terms of failure. Living organisms are capable of efficiently coordinating a large number of paths to transmit information and energy. They dispose of tested mechanisms as well as structures which offer certain robustness and fault tolerance. Prudent redundancy in energy supply, communication and safeguarding of function ensures that the system as a whole remains capable of operating even when there are disruptions. Vehicles, which are being fitted with ever more assistance systems, must perform comparably. The transformation of these structures and functional principles from nature into technical solutions is combined within the keyword ‘bionic’.
2015-04-14
Technical Paper
2015-01-0245
Markus Gaertner
Abstract Historically aluminum was recognized as a valuable material to achieve weight reduction targets in engines, vehicle chassis and suspension. Aluminum needs to be also considered in new areas like vehicle electrification to support the overall weight reduction targets. The use of aluminum helps to improve fuel economy and brings down CO2 emissions by reducing weight. This benefit is an attractive option for the wiring harness to replace heavier copper conductors. In addition to large cross section wires for power cable, where aluminum conductors are already in use, the intermediate aluminum cable cross section of 2.5mm2 to 6.0 mm2 provides a good potential for car implementation to hit weight saving targets. The major implementation roadblocks for aluminum technology are the surface oxides Al2O3 which are an insulator and the potential galvanic corrosion of aluminum in combination with the always present copper terminal.
2015-04-14
Technical Paper
2015-01-0249
Kannan Subramanian, Ganesh Kumar Ramakrishnan, Sindhuja Renganathan, Karthik Vssnt, Kumar Prasad Telikepalli, Aravapalli Sriniwas
Abstract Development of Hybrid Electric Vehicles (HEVs) and Battery Electric Vehicles (BEVs) is gaining traction across all geographies to help meet increasing fuel economy regulations and as a pathway to offset concerns due to climate change. But HEVs and EVs have so far been a nascent market for India. These technologies have primarily shifted towards Lithium-ion batteries (LIB) for energy storage due to its high energy and power densities. In order to make actual business sense of these technologies, of which, battery is a major cost driver, it is necessary for these batteries to provide similar performance and life expectancy across the operating boundary of the vehicles, as well as provide the requirements at a competitive cost. In other words, the LIBs have to sustain the normal life cycle requirements and withstand wide range of storage temperatures that the conventional gasoline/diesel vehicles have been good at and still ensure good life.
2015-04-14
Technical Paper
2015-01-0248
Hiroyasu Baba, Koji Kawasaki, Hideomi Kawachi
Abstract We have developed Li-ion battery heating system which is direct resistance heating for hybrid electric vehicles (HEV), plug-in hybrid vehicles (PHEV) and electric vehicles (EV) by use of an inverter and a motor. One relay is added between a positive terminal of Li-ion battery and one-phase (e.g. U-phase) of a three-phase motor. When additional relay is turned on, the motor coils, IGBTs (Insulated-gate bipolar transistor) and diodes in the inverter and a smoothing capacitor for the inverter constitute buck-boost DC to DC converter. IGBTs are controlled to repeat charging and discharging between the battery and the smoothing capacitor. We made a system prototype and examined battery heating capability. And also we optimized charging and discharging frequency from impedance and current to improve heat generation. This method can increase battery temperature from −20 degrees C to 0 degrees C in 5 minutes and can extend EV driving range.
2015-04-14
Technical Paper
2015-01-0258
Venkatesh Kareti, Priti Ranadive, Vinay Vaidya
Abstract Various Advanced Driver Assists Systems (ADAS) are being used today to increase safety of drivers. These systems viz. Forward Collision Warning (FCW), Lane Departure Warning (LDW), Pedestrian Detection (PD), are all based on inputs captured using a front mounted camera. It would be useful to combine all these applications together and process the same input for different application purpose. Additionally, multicore processors are now easily available and can be used for integrating multiple ADAS applications. This would lead to reduced cost and maintenance of ADAS systems with the same performance benefits. Since current ADAS applications are sequential and/or use single core processors there is a need to parallelize these applications so that multiple cores can be utilized optimally. In this paper, we discuss our experiments and results while attempting to integrate two such ADAS applications on a multicore embedded platform.
2015-04-14
Technical Paper
2015-01-1199
Zhenli Zhang, Anthony Rick, Brian Sisk
Abstract The microhybrid electric vehicle (MHEV) has increasingly received attention since it holds promise for significant increases in fuel economy vs. traditional gasoline vehicles at a lower price point than hybrid vehicles. Passive parallel connection of the traditional 12V lead acid battery and a high power lithium ion battery has been identified as a potential architecture that will facilitate fuel economy improvements with minimal changes to the electrical network. Enabling a passive dual-battery connection requires a design match between the two batteries, including characteristics such as battery size and resistance, so that the performance can be optimized. In this work we have developed a hybrid model that couples electrochemical model of lithium ion battery (NMC-Graphite as an example) and an equivalent circuit model of lead acid battery in order to study the behavior of 12V dual-battery microhybrid architectures.
2015-04-14
Technical Paper
2015-01-1191
Jiangong Zhu, Zechang Sun, Xuezhe Wei, Haifeng Dai
Abstract An electrochemical impedance spectroscopy battery model based on the porous electrode theory is used in the paper, which can comprehensively depict the internal state of the battery. The effect of battery key parameters (the radius of particle, electrochemical reaction rate constant, solid/electrolyte diffusion coefficient, conductivity) to the simulated impedance spectroscopy are discussed. Based on the EIS analysis, a lithium-ion battery optimized equivalent circuit model is built. The parameters in the equivalent circuit model have more clear physical meaning. The reliability of the optimized equivalent circuit model is verified by compared the model and experiments. The relationship between the external condition and internal resistance could be studied according to the optimized equivalent circuit model. Thus the internal process of the power battery is better understood.
2015-04-14
Technical Paper
2015-01-1183
Padmanaban Dheenadhayalan, Anush Nair, Mithun Manalikandy, Anurag Reghu, Jacob John, V S Rani
Abstract Hybrid and electric vehicles are becoming increasingly popular these days owing to concerns over exhaustion of conventional fuel sources, pollution from combustion, as well as high carbon foot print of these fuels. Lithium-ion batteries are widely preferred as the source of power for hybrid and electric vehicles because of their high monomer voltage and high energy density. Accurate estimation of the State of Charge (SoC) of battery is crucial in the electric vehicle. It provides the information on the range of operation of the vehicle. It also ensures the safety and reliability of the battery unit. Accurate State of Charge estimation also enables more optimized battery pack design for the electric vehicle. Conventional methods for State of Charge estimation such as Coulomb counting and Open Circuit Voltage (OCV) measurement suffer from inaccuracies and is affected by noise during the vehicle operation.
2015-04-14
Technical Paper
2015-01-1169
Akira Yamashita, Masaaki Kondo, Sogo Goto, Nobuyuki Ogami
Abstract The new Toyota FCV “Mirai” has reduced the weight, size, and cost of the high-pressure hydrogen storage system while improving fueling performance. The four 70 MPa tanks used on the 2008 Toyota FCHV-adv were reduced to two new larger diameter tanks. The laminated structure of the tanks was optimized to reduce weight, and a high-strength low-cost carbon fiber material was newly developed and adopted. The size of the high-pressure valve was reduced by improving its structure and a high-pressure sensor from a conventional vehicle was modified for use in a high-pressure hydrogen atmosphere. These innovations helped to improve the weight of the whole storage system by approximately 15% in comparison with Toyota FCHV-adv, while reducing the number of component parts by half and substantially reducing cost. The time required to fuel the FCV was greatly reduced by chilling the filling gas temperature at the hydrogen filling station to −40°C (as per SAE J2601).
2015-04-14
Technical Paper
2015-01-1197
Chao Chen, Franz Diwoky, Zoran Pavlovic, Johann Wurzenberger
This paper presents a system-level thermal model of a fluid-cooled Li-Ion battery module. The model is a reduced order model (ROM) identified by results from finite element analysis (FEA)/computational fluid dynamic (CFD) coupling simulation using the linear and time-invariant (LTI) method. The ROM consists of two LTI sub-systems: one of which describes the battery temperature response to a transient battery current, and the other of which takes into account of the battery temperature variation due to a heat flux induced by a varied inlet temperature of the battery cooling circuit. The thermal LTI model can be coupled to an electrical model to build a complete system-level battery ROM. Test examples show that the ROM is able to provide as accurate results as those from FEA/CFD coupling simulations.
2015-04-14
Technical Paper
2015-01-1155
Robert Steffan, Peter Hofmann, Bernhard Geringer
Abstract This paper focuses on the potentials of a Belt-Starter-Generator (BSG) in the context of an ultra-light vehicle prototype with a target curb weight of only 600 kg. Therefore, two hybrid approaches with a voltage level below 60 V are described and their potentials regarding electrical driving and CO2 reduction are analysed in detail. Introducing the ‘Cars Ultra-Light Technology’ (CULT) project, the holistic lightweight approach is described as a main requirement for the further hybrid investigations. In addition, a P2-hybrid structure with a 12 V BSG on the transmission input shaft enabled unique features despite the low voltage level and limited electrical power resources. The CO2 reduction for this powertrain combination is described and compared to a conventional stop start configuration. The validation process on a dynamic test rig is presented as well.
2015-04-14
Technical Paper
2015-01-1009
Cameron W. Tanner, Kenneth Twiggs, Tinghong Tao, David Bronfenbrenner, Yoshiaki Matsuzono, Shinichiro Otsuka, Yukio Suehiro, Hiroshi Koyama
Abstract Regulations that limit emissions of pollutants from gasoline-powered cars and trucks continue to tighten. More than 75% of emissions through an FTP-75 regulatory test are released in the first few seconds after cold-start. A factor that controls the time to catalytic light-off is the heat capacity of the catalytic converter substrate. Historically, substrates with thinner walls and lower heat capacity have been developed to improve cold-start performance. Another approach is to increase porosity of the substrate. A new material and process technology has been developed to significantly raise the porosity of thin wall substrates (2-3 mil) from 27-35% to 55% while maintaining strength. The heat capacity of the material is 30-38% lower than existing substrates. The reduction in substrate heat capacity enables faster thermal response and lower tailpipe emissions. The reliance on costly precious metals in the washcoat is demonstrated to be lessened.
2015-04-14
Technical Paper
2015-01-1181
Zhihong Jin, Zhenli Zhang, Timur Aliyev, Anthony Rick, Brian Sisk
Abstract Power limit estimation of a lithium-ion battery pack can be employed by a battery management system (BMS) to balance a variety of operational considerations, including optimization of pulse capability while avoiding damage and minimizing aging. Consideration of cell-to-cell performance variability of lithium-ion batteries is critical to correct estimation of the battery pack power limit as well as proper sizing of the individual cells in the battery. Further, understanding of cell variability is necessary to protect the cell and other system components (e.g., fuse and contactor, from over-current damage). In this work, we present the use of an equivalent circuit model for estimation of the power limit of lithium-ion battery packs by considering the individual cell variability under current or voltage constraints. We compare the power limit estimation by using individual cell characteristics compared to the estimate found using only max/min values of cell characteristics.
2015-04-14
Technical Paper
2015-01-1180
Letao Zhu, Zechang Sun, Haifeng Dai, Xuezhe Wei
Abstract This paper aims at accurately modeling the nonlinear hysteretic relationship between open circuit voltage (OCV) and state of charge (SOC) for LiFePO4 batteries. The OCV-SOC hysteresis model is based on the discrete Preisach approach which divides the Preisach triangle into finite squares. To determine the weight of each square, a linear function system is constructed including a series of linear equations formulated at every sample time. This function system can be solved by computer offline. When applying this approach online, the calculated square weight vector is pre-stored in advance. Then through multiple operations with hysteresis state vector of squares updated online at every sampling time, the SOC considering the influence of OCV-SOC hysteresis is predicted.
2015-04-14
Technical Paper
2015-01-1179
Christopher J. Brooks, Eric Kreidler
Abstract Significant research has been underway for many years to develop technologies to electrochemically power vehicles with limited success. Unfortunately, most technologies fail to achieve theoretical performance and/or are prohibitively too expensive for mass marketed vehicles. Most of the issues with electrochemical technologies can ultimately be attributed to materials issues, whether it is cost, durability, or activity. A broad examination of potential electrochemical technologies is provided identifying key materials issues with each. Included are the results of recent research involving lithium-oxygen batteries. The observations from this research have identified the electrochemical product, lithium peroxide, and its properties to be the most pressing material issue for lithium-oxygen battery. A future research vision is proposed counter to the current research trend of electrocatalyst/electrolyte development.
2015-04-14
Technical Paper
2015-01-1188
Seongjun Yun, SungJin Park, Daekwang Kim, Junyong Lee, Sejun Kim, Kwang-yeon Kim
Abstract The fuel economy of a vehicle can be improved by recuperating the kinetic energy when the vehicle is decelerated. However, if there is no electrical traction component, the recuperated energy can be used only by the other electrical systems of the vehicle. Thus, the fuel economy improvement can be maximized by balancing the recuperated energy and the consumed energy. Also, suitable alternator and battery management is required to maximize the fuel economy. This paper describes a design optimization process of the alternator and battery system equipped with recuperation control algorithms for a mid-sized sedan based on the fuel economy and system cost. A vehicle model using AVL Cruise is developed for cycle simulations and validated with experimental data. The validated model is used for the parametric study and design optimization of the alternator and battery systems with single and dual energy storage.
2015-04-14
Technical Paper
2015-01-1185
Brian Sisk, Timur Aliyev, Zhenli Zhang, Zhihong Jin, Negin Salami, Kem Obasih, Anthony Rick
Abstract Competitive engineering of battery packs for vehicle applications requires a careful alignment of function against vehicle manufacturer requirements. Traditional battery engineering practices focus on flow down of requirements from the top-level system requirements through to low-level components, meeting or exceeding each requirement at every level. This process can easily produce an over-engineered, cost-uncompetitive product. By integrating the key limiting factors of battery performance, we can directly compare battery capability to requirements. Here, we consider a power-oriented microhybrid battery system using coupled thermal and electrochemical modeling. We demonstrate that using dynamic resistance acquired from drive cycle characteristics can reduce the total size of the pack compared to typical static, fixed-duration resistance values.
Viewing 1 to 30 of 6059

Filter