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Technical Paper
2014-09-28
Kyung-Jung Lee, Jae-Min Kwon, Jae Seung Cheon, Hyun-Sik Ahn
Abstract This paper proposes a design approach for the network configuration of brake-by-wire (BBW) systems using the FlexRay communication protocol. Owing to the absence of mechanical or hydraulic back-ups, the BBW system needs to be highly reliable and fault-tolerant. The FlexRay network is shown to be very effective for such requirements of BBW systems by using hardware in-the-loop simulation (HILS), which allows developing and testing various algorithms and faithfully reproduces the actual system. The FlexRay protocols are designed using the FIBEX configuration tool appropriately for the control of BBW systems, and they are analyzed using the FlexRay communication monitoring tool. The results of HILS illustrate that the braking performance of a controller area network (CAN)-based network and that of a FlexRay-based network for BBW systems are very similar, however, the FlexRay-based network system is more reliable and ensures better fault diagnosis by monitoring more variables.
Technical Paper
2014-09-28
Zhizhong Wang, Liangyao Yu, Yufeng Wang, Kaihui Wu, Ning Pan, Jian Song, Liangxu Ma
Abstract The four-wheel-independent Electro-hydraulic Braking system (4WI EHB) is a wet type Brake-by-Wire system for passenger vehicle and is suitable for electric vehicle (EV) and hybrid electric vehicle (HEV) to cooperate with regenerative braking. This paper gives a review on the design concepts of the 4WI EHB from the following three aspects. 1. Hydraulic architectures. 2. Design concepts of the brake actuator. 3. Installation of the components on the vehicle. Simulations and experiments are carried out to further explore the performance of hydraulic backup and implicit hardware redundancy (IHR). A method to integrate the IHR with hydraulic backup without increasing the total amount of valves is proposed, making the IHR cost and weight competitive. By reviewing various design concepts and analyzing their advantages and drawbacks, a cost and weight competitive design concept of the 4WI EHB with good fail-safe and fault-tolerant performance is proposed.
Article
2014-09-18
In this week's SAE Eye on Engineering, Senior Editor Lindsay Brooke questions if the so-called "driverless" cars of the future will also drive our car insurance rates down. SAE Eye on Engineering can be viewed at http://youtu.be/ecIWPopESAA.
Article
2014-09-16
Intrepid Control Systems’ new book Automotive Ethernet - The Definitive Guide describes the technology behind the biggest revolution in automotive networking since the 1980s.
Technical Paper
2014-09-16
Jon Zumberge, John Mersch
Cost and performance requirements are driving military and commercial systems to highly integrated, optimized systems which require more sophisticated, highly complex controls. To realize benefits and make confident decisions, the validation of both plant and control models becomes critical. To quickly develop controls for these systems, it is beneficial to develop models and determine the uncertainty of those models so as to predict performance and stability. A process of model validation for a boost circuit based on acceptance sampling is presented here. The validation process described in this paper includes the steps of defining requirements, performing a screening and exploration of the system, completing a system and parameter identification, and finally executing a validation test. To minimize the cost of experimentation and simulation, design of experiments is used extensively to limit the amount of data taken without losing information. One key contribution in this paper is the use of tolerance intervals as an estimation of model accuracy.
Technical Paper
2014-09-16
Joseph Dygert, Melissa Morris, Patrick Browning
Abstract The high demand for traditional air traffic as well as increased use of unmanned aerial systems (UAS) has resulted in researchers examining alternative technologies which would result in safer, more reliable, and better performing aircraft. Active methods of aerodynamic flow control may be the most promising approach to this problem. Research in the area of aerodynamic control is transitioning from traditional mechanical flow control devices to, among other methods, plasma actuators. Plasma actuators offer an inexpensive and energy efficient method of flow control. Dielectric Barrier Discharge (DBD), one of the most widely studied forms of plasma actuation, employs an electrohydrodynamic (EHD) device which uses dominant electric fields for actuation. Unlike traditional flow control methods, a DBD device operates without moving components or mass injection methods. Publications discussing the optimization of DBD flow control versus a single variable such as gap width, voltage, dielectric constant, etc., have been widely published, and instigated a 2003 paper published by the IEEE-DEIS-EHD Technical Committee titled “Recommended International Standard for Dimensionless Parameters Used in Electrohydrodynamics.”
Technical Paper
2014-09-16
Shweta Sanjeev, Goutham Selvaraj, Patrick Franks, Kaushik Rajashekara
Abstract The transition towards More Electric Aircraft (MEA) architectures has challenges relating to integration of power electronics with the starter generator system for on-engine application. To efficiently operate the power electronics in the hostile engine environment at high switching frequency and for better thermal management, use of silicon carbide (SiC) power devices for a bi-directional power converter is examined. In this paper, development of a 50 kVA bi-directional converter operating at an ambient temperature of about 2000C is presented. The design and operation of the converter with details of control algorithm implementation and cooling chamber design are also discussed.
Technical Paper
2014-09-16
David Gras, Christophe Pautrel, Amir Fanaei, Gregory Thepaut, Maxime Chabert, Fabien Laplace, Gonzalo Picun
Abstract In this paper we present a set of integrated circuits specifically designed for high temperature power applications such as isolated power transistor drivers and high efficiency power supplies. The XTR26010 is the key circuit for the isolated power gate drive application. The XTR26010 circuit has been designed with a high focus in offering a robust, reliable and efficient solution for driving a large variety of high-temperature, high-voltage, and high-efficiency power transistors (SiC, GaN, Si) existing in the market. The XTR40010 is used for isolated data communication between a microcontroller or a PWM controller and the power driver (XTR26010). The isolated power transistor driver features a dual turn-on channel, a turn-off channel and a Miller Clamp channel with more than 3A peak current drive strength for each channel. The dV/dt immunity between XTR26010 and XTR40010 exceeds 50kV/μs. To demonstrate the performance and reliability at system level, a half-bridge driver test-board has been developed for driving SiC MOSFETs.
Technical Paper
2014-09-16
Brian C. Raczkowski, Benjamin Loop, Jason Wells, Eric Walters, Oleg Wasynczuk, Sean Field, Jason Gousy
Abstract Future more electric aircraft (MEA) architectures that improve electrical power system's (EPS's) source and load utilization will require advance stability analysis capabilities. Systems are becoming more complex with bidirectional flows from power regeneration, multiple sources per channel and higher peak to average power ratios. Unknown load profiles with large transients complicate common stability analysis techniques. Advancements in analysis are critical for providing useful feedback to the system integrator and designers of multi-source, multi-load power systems. Overall, a framework for evaluating stability with large displacement events has been developed. Within this framework, voltage transient bounds are obtained by identifying the worst case load profile. The results can be used by system designers or integrators to provide specifications or limits to suppliers. Subsystem suppliers can test and evaluate their design prior to integration and hardware development. By identifying concerns during the design phase, a more streamlined approach to hardware development can save on rework, integration delays and cost.
Technical Paper
2014-09-16
Fei Gao, Serhiy Bozhko, Greg Asher
Abstract Stability is a great concern for the Electrical Power System (EPS) in the More Electric Aircraft (MEA). It is known that tightly controlled power electronic converters and motor drives may behave as constant power loads (CPLs) which may produce oscillations and cause instability. The paper investigates the stability boundaries for dc multi-source EPS under different power sharing strategies. For each possible strategy the corresponding reduced-order models are derived. The impedance criterion is then applied to study the EPS stability margins and investigates how these margins are influenced by different parameters, such as main bus capacitance, generator/converter control dynamics, cabling arrangements etc. These results are also illustrated by the root contours of reduced-order EPS models. Theoretical results achieved in the paper are confirmed by the time-domain simulations.
Technical Paper
2014-09-16
Steven David Angus Fletcher, Patrick Norman, Stuart Galloway, Graeme Burt
Abstract The development of the More-Electric Engine (MEE) concept will see an expansion in the power levels, functionality and criticality of electrical systems within engines. However, to date, these more critical electrical systems have not been accounted for in existing engine certification standards. To begin to address this gap, this paper conducts a review of current engine certification standards in order to determine how these standards will impact on the design requirements of More-Electric Engine (MEE) electrical system architectures. The paper focuses on determining two key architectural requirements: the number of individual failures an architecture can accommodate and still remain functional and the rate at which these failures are allowed to occur. The paper concludes by discussing how the derived failure rates begin to define a set of design requirements for MEE electrical architectures, considering various operating strategies, and demonstrates their application to example MEE electrical system architecture designs.
Technical Paper
2014-09-16
Jennifer C. Shaw, Patrick Norman, Stuart Galloway, Graeme Burt
Abstract Radical new electrically propelled aircraft are being considered to meet strict future performance goals. One concept design proposed is a Turboelectric Distributed Propulsion (TeDP) aircraft that utilises a number of electrically driven propulsors. Such concepts place a new and significant reliance on an aircraft's electrical system for safe and efficient flight. Accordingly, in addition to providing certainty that supply reliability targets are being met, a contingency analysis, evaluating the probability of component failure within the electrical network and the impact of that failure upon the available thrust must also be undertaken for architecture designs. Solutions that meet specified thrust requirements at a minimum associated weight are desired as these will likely achieve the greatest performance against the proposed emissions targets. This paper presents a Fault Tree Analysis (FTA) based design approach for the electrical system and thrust reliability analysis of TeDP aircraft architectures.
Technical Paper
2014-09-16
Michael L. Zierolf, Thomas Brinson, Andrew Fleming
Abstract Recent emphasis on optimization of engine technologies with ancillary subsystems such as power and thermal management has created a need for integrated system modeling. These systems are coupled such that federated design methods may not lead to the most synergetic solution. Obtaining an optimal design is often contingent on developing an integrated model. Integrated models, however, can involve combining complex simulation platforms into a single system of systems, which can present many challenges. Model organization and configuration control become increasingly important when orchestrating various models into a single simulation. Additionally, it is important to understand such details as the interface between models and signal routing to ensure the integrated behavior is not contaminated or biased. This paper will present some key learnings for model integration to help alleviate some of the challenges with system-based modeling.
Technical Paper
2014-09-16
Janice Meraglia, Mitchell Miller
Abstract Counterfeit items can be viewed as the by-product of a supply chain which has been compromised. While many industries are impacted, certain types of products can mean the difference between life and death. Electronics are of special interest, however, mechanical parts can also have dire consequences. The point is that the counterfeiting community is very diverse. The business model is fluid and unrestricted. Electronics today…hardware tomorrow. All of this leads to the need for an authentication platform that is agnostic to product. Most supply chains would benefit from a technical way to have assurance of authenticity - a benefit that could be shared by all. A comprehensive marking program, such as SigNature DNA, offers value to all supply chain participants as outlined below: Manufacturers will have the ability to effectively monitor their legacy components Authorized distributors will have an absolute way to verify and accept returns Defense contractors and agencies will have forensically authentic and traceable inventory at their disposal End users will have the power to authenticate stock to the component level
Technical Paper
2014-09-16
Andre Hessling
Abstract Advanced technologies in LED's have the potential to reduce maintenance and improve aircraft safety. Aircrafts need adequate illumination for night time landing. New technology such as high-power LEDs allow for better suited light distributions, more whitish light compatible for mesopic lighting conditions and reduced glare in adverse weather conditions. LEDs and the associated electronics are more susceptible to harsh environmental conditions and this needs to be accounted for in the design of the equipment. Highly conductive metal core PCBs (MCPCB) allow for adequate cooling in a mirror telescopic optical arrangement when coupled with robust active cooling. Closed loop optical feedback of output flux ensures constant performance over the lifetime of the light unit and allows for indication of remaining useful life to the operator to plan maintenance activities. Parylene coating inhibits premature degradation of the LEDs induced by water vapor and corrosive gases.
Technical Paper
2014-09-16
Fidele Moupfouma, Amadou Ndoye, Mohsen Jalali, William Tse
Abstract Advanced commercial aircraft increasingly use more composite or hybrid (metal and composite) materials in structural elements and, despite technological challenges to be overcome, composites remain the future of the aviation industry. Composite and hybrid aircraft today are equipped with digital systems such as fly by wire for reliable operations no matter what the flying environment is. These systems are however very sensitive to electromagnetic energy. During flight, aircraft can face High Intensity Radiated Fields (HIRF), static electricity, or lightning. The coupling of any of these threats with airframe structure induces electromagnetic energy that can impair the operation of avionics and navigation systems. This paper focuses on systems susceptibility in composite aircraft and concludes that the same electromagnetic rules dedicated to all metal aircraft for systems and wiring integration cannot be applied directly as such for composite aircraft.
Technical Paper
2014-09-16
Ephraim Suhir, Alain Bensoussan
Abstract The attributes of and challenges in the recently suggested probabilistic design for reliability (PDfR) concept, and the role of its major constituents - failure oriented accelerated testing (FOAT) and physically meaningful predictive modeling (PM) - are addressed, advanced and discussed. The emphasis is on the application of the powerful and flexible Boltzmann-Arrhenius-Zhurkov (BAZ) model, and particularly on its multi-parametric aspect. The model can be effectively used to analyze and design optoelectronic (OE) devices and systems with the predicted, quantified, assured, and, if appropriate and cost-effective, even maintained probability of failure in the field. The numerical example is carried out for an OE system subjected to the combined action of the ionizing radiation and elevated voltage as the major stimuli (stressors). The measured leakage current is used as a suitable characteristic of the degree of degradation. It is concluded that the suggested methodology can be accepted as an effective means for the evaluation of the operational reliability of the aerospace electronics and OE systems and that the next generation of qualification testing (QT) specifications and best practices for such systems could be viewed and conducted as a “quasi-FOAT,” a sort of an “initial stage of FOAT” that adequately replicates the initial non-destructive segment of the previously conducted comprehensive “full-scale” FOAT.
Technical Paper
2014-09-16
Vincent Metzger, Douglas Parker, Alain Philippe, Sebastien Claudot
Abstract Fiber optic physical contact connection technology has been used with multimode fiber in civilian aircraft for over 30 years with very good proven reliable performance. The extensive use of singlemode fiber (SMF) in FTTx Telecom market rollouts speeds up the development of passive optical components which significantly decreases the cost, expands capability and increases the reliability level of singlemode components. SMF transmission seems mandatory for future applications even in mil-aero and other harsh environment applications due to increased data rate requirements and new sensors applications. In harsh environment applications, is it realistic to use SMF with cores that are 30 times smaller in area compared to multimode fiber (MMF) when highly exposed to contamination? The present paper presents a technology of beam expansion interconnection that mixes a physical contact (PC) with an expanded optical surface. The optical connector brings together benefits of both technologies resulting in a reliable connection requiring low maintenance for SMF fiber optic applications.
Technical Paper
2014-09-16
Karl Strauss
Abstract “Today's electronic components rely on principles of physics and science with no manufacturing precedence and little data on long term stability and reliability.” [1] Yet many are counting on their reliable performance years if not decades into the future, sometimes after being literally abandoned in barns or stored neatly in tightly sealed bags. What makes sense? To toss everything away, or use it as is and hope for the best? Surely there must be a middle ground! With an unprecedented number of missions in its future and an ever-tightening budget, NASA faces the daunting task of doing more with less. One proven way for a project to save money is to use already screened and qualified devices from the spares of its predecessors. But what is the risk in doing so? How can a project reliably count on the value of spare devices if the risk of using them is not, in itself, defined? With hundreds of thousands of devices left over from previous missions, the parts bins of NASA hold a wealth of electronic components, (possibly) ready for use many years after their production.
Technical Paper
2014-09-16
Prashant Vadgaonkar, Ullas Janardhan, Adishesha Sivaramasastry
Abstract Performance of Avionics systems is dictated by the timely availability and usage of critical health parameters. Various sensors are extensively used to acquire and communicate the desired parameters. In today's scenario, sensors are hardwired. The number of sensors is growing due to automation which increases the accuracy of intended Aircraft functions. Sensors are distributed all over the Aircraft and they are connected through wired network for signal processing and communication. LRUs (Line Replaceable Unit) which are integrating various sensors also use a wired approach for communication. The use of a wired network approach poses challenges in terms of cable routing, stray capacitances, noise, mechanical structure and added weight to the structure. The weight of cables contributes significantly to the overall weight of the aircraft. As the weight of Aircraft increases, the required fuel quantity also increases. The Key driver for Airline operational cost is fuel. Fuel quantity is a direct function of weight.
Technical Paper
2014-09-16
Serhiy Bozhko, Seang Shen Yeoh, Fei Gao, Tao Yang, Christopher Hill
Abstract The paper reports the control design for an aircraft electric starter-generator system based-on high-speed permanent magnet machine operated in a flux-weakening mode and controlled by an active front-end rectifier. The proposed system utilizes advances of modern power electronics allowing the use of novel machine types and the introduction of controlled power electronics into the main path of energy flow. The paper focuses on control design for such system and includes development of flux weakening control of high-speed permanent magnet machine and droop control of the system output dc-link current. The achieved analytical design results and the expected system performance are confirmed by time-domain simulations.
Technical Paper
2014-09-16
Marco Amrhein, Jason Wells, Eric Walters, Seana McNeal, Brett Jordan, Peter Lamm
Abstract Transient operating conditions in electrical systems not only have significant impact on the operating behavior of individual components but indirectly affect system and component reliability and life. Specifically, transient loads can cause additional loss in the electrical conduction path consisting of windings, power electronic devices, distribution wires, etc., particularly when loads introduce high peak vs. average power ratios. The additional loss increases the operating temperatures and thermal cycling in the components, which is known to reduce their life and reliability. Further, mechanical stress caused by dynamic loading, which includes load torque cycling and high peak torque loading, increases material fatigue and thus reduces expected service life, particularly on rotating components (shaft, bearings). This article investigates the aforementioned stress mechanisms and provides analysis techniques and metrics to quantify the impact of transient operating conditions onto system and component reliability and life.
Technical Paper
2014-09-16
Rudolf Neydorf, Sergey Novikov, Nikita Kudinov
Abstract Airship designers research application versions of systems with several ballonets for adjustment of airship roll and/or pitch as a whole. This requires effective automatic status management of each separate ballonet. But multi-ballonet system control issue encounters the absence of industrially measurable variables of each separate ballonet status. Thus status control issue of the system becomes uncertain. The fact requires the issue studying and shaping new scientific and technical solutions. This publication represents research results implying that fairly simple implementation and effective result can be achieved by application of fuzzy control concept. Its application is built on generating the representative quantity of fuzzy production rules. They are based on present set evaluation of known parameters and measured variables. This results in fuzzy but meaningful image of ballonet system status and airship as a whole. Thus achieving fairly good control over multi-ballonet system.
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