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Book
2014-10-27
Ian K. Jennions
Integrated Vehicle Health Management: Implementation and Lessons Learned is the fourth title in the IVHM series published by SAE International. This new book introduces a variety of case studies, lessons learned, and insights on what it really means to develop, implement, or manage an integrated system of systems. Integrated Vehicle Health Management: Implementation and Lessons Learned brings to the reader a wide set of hands-on stories, made possible by the contribution of twenty-three authors, who agreed to share their experience and wisdom on how new technologies are developed and put to work. This effort was again coordinated by Dr. Ian K. Jennions, Director of the IVHM Centre at Cranfield University (UK), and editor of the previous books in the series. Integrated Vehicle Health Management: Implementation and Lessons Learned, with seventeen, fully illustrated chapters, covers diverse areas of expertise such as the impact of trust, human factors, and evidential integrity in system development.
Book
2014-10-22
Kirsten M. Koepsel
Electronic parts are used throughout industry to run everyday products, such as cell phones, and also highly technical products, such as aircraft, missiles, and spacecraft. Unlike cell phones, which are often replaced every year, the highly technical products may remain in service from 20 to more than 80 years. But what happens if the original electronic part, with a life cycle of 18 months, is no longer available? Some manufacturers have discovered that they have unwittingly purchased counterfeit ones. Counterfeit Electronic Parts and Their Impact on Supply Chains examines how these items are negatively affecting the aviation, spacecraft, and defense sectors and what can be done about it. As the inflow of counterfeit electronic parts does not appear to be slowing down, Counterfeit Electronic Parts and Their Impact on Supply Chains investigates the possible solutions to combat the issue, including legislation and standards, and other solutions that are government driven but that may be impacted by continuing budget cuts.
Technical Paper
2014-10-13
Cheng Tan, Hongming Xu, He Ma, Jianyi Tian, Akbar Ghafourian
Automotive engines especially turbocharged diesel engines produce higher level of emissions during transient operation than in steady state. Therefore, the study of engine transients has received increasing attention for meeting the new emission legislations. In order to improve understanding of the engine transients and develop advanced technologies to reduce the transient emissions, the engine researchers require accurate data acquisition and appropriate post-processing techniques which are capable of dealing with noise and synchronization issues. The objective of this study is to develop a methodology for the measurement and processing of data during transient engine tests concerning the noise in time-resolved data during the transient which requires proper filtering. A common practice in engine tests is ensemble averaging the data of a number of cycles for the steady state experiments but this method is not suitable for the transient cases. In this study, four alternative automated methods were implemented on in-cylinder pressure data of each individual cycle to compare and analyze the suitability of combustion diagnostic.
Technical Paper
2014-10-13
Ramadhas Arumugam Sakunthalai, Hongming Xu, Dai Liu, Jianyi Tian, Miroslaw Wyszynski, Jakub Piaszyk
The cold start performance of diesel engines has been receiving more attention when the European Commission emission regulations directed to include the cold start emissions in the legislative emission driving cycles. The cold start performance of diesel engines is influenced by the ambient conditions, engine design, fuel, lubricant and engine operating conditions. The present research work investigates the effect of the cold ambient conditions on the engine idle speed stability and the exhaust emissions (gaseous and particle emissions) from the diesel engine during the cold start and followed by idle conditions. The engine startability and idling tests were carried out on the diesel engine in the cold cell at the different ambient temperatures ranges between +20 ºC and -20 ºC. The higher fuel consumption and peak speed observed at very cold ambient temperatures have been compared to those at ambient conditions. The exhaust emissions of the engine were higher at cold start and then it started decreasing during idle.
Technical Paper
2014-10-13
Chunshan Li, Guoying Chen, Changfu Zong
This paper presents a fault-tolerant control (FTC) approach for four-wheel independently driven and steered (4WID/4WIS) electric vehicles. An adaptive control-based passive fault-tolerant controller is designed to improve vehicle safety, performance and maneuverability when an actuator fault happens. The proposed fault tolerant control method consists of the following three parts: 1) a fault detection and diagnosis (FDD) module that monitors vehicle driving condition, detects and diagnoses actuator failures with the inequality constraints ; 2) a motion controller that computes the generalized forces/moments to track the desired vehicle motion using Model Predictive Control (MPC); 3) a reconfigurable control allocator that redistributes the generalized forces/moments to four wheels with equality constrained optimization. The FTC approach is based on the reconfigurable control allocation which reallocates the generalized forces/moments among healthy actuators once the actuator failures is detected.
Technical Paper
2014-10-13
Ramdas Ugale
Abstract Emerging markets like India is very cost sensitive for small engines like motorcycle. Capacitive discharge Ignition (CDI) with carburetor is popular low cost solution with good engine performance. CDI system accumulates charge inside the ignition capacitor, until a point at which a signal allows to release discharge of the stored charge to the spark plug through high tension coil. This paper will focus on single spark digital two teeth DC CDI solution and below design challenges with two sparks. 1 Higher power dissipation in step up fly back converter2 Need higher CPU speed, flash size and restrictions on engine map profile for advance angles This paper will elaborate above problems and their solutions with test results for optimizing solution cost and achieve performance. Solutions include, exploring 8 bit microcontroller peripherals usage and smart software to boost MCU performance for engine dynamic conditions and to achieve lower losses in flyback converter.
Technical Paper
2014-10-13
Xianjing Li, Liguang Li
Gasoline Direct Injection (GDI) engines have attracted interest as automotive powerplants because of their potential advantages in down-sizing, fuel efficiency and in emissions reduction. In modern gasoline combustion concepts the application of direct injection combined with stratification is one of the most promising strategies. However, GDI engines suffer from elevated unburned hydrocarbon (HC) emissions at the start up process, which are sometimes worsened by misfires and partial burns. Moreover, as the engine is cranked to idle speed quickly in HEV mode, the transients are more dramatically than that in traditional vehicle, which are harmful to combustion and emission performance. This paper concerned about the GDI engine performances for ISG HEVs during the start-up process. A servo motor was connected directly to the engine output shaft to simulate the ISG. Based on the test system, cycle-controlled of the fuel injection mass, fuel injection timing, ignition timing and so on, can be obtained, as well as the cycle-resolved measurement of the HC concentrations and NO emissions.
Technical Paper
2014-10-13
Nicolas Arnault, Guy Monsallier
Cold weather is a challenge for compression ignition engines. As Diesel fuel creates wax crystals and gel when temperature goes down enough (sometimes just below 0°C), it comes to plug the fuel filter and the fuel injection system, leading to undesirable effects like loss of power, engine stall after start or even engine not starting at all. Side effects like fuel feeding pump durability can also be linked to it. Moreover, it has been shown that BioDiesel, and especially FAME coming from Palm, Tallow or Used Kitchen Oil has negative impacts on vehicle cold flow operability. Literature has even identified the key fuel components which impact the cold flow properties. Fuel cold flow properties can be improved through additives, which can be already included in the fuel at the pump, or manually added by the driver. But, obviously this cannot be easily controlled on the field and car manufacturers cannot handle in advanced where the fuel fill-up will be done, nor the quality of the fuel fed in the vehicle tank.
Technical Paper
2014-10-13
Antonino La Rocca, David MacMillan, Paul Shayler, Michael Murphy, Ian Pegg
Cold idle operation of a modern design light duty diesel engine and the effect of multiple pilot injections on stability were investigated. Magnitude and cycle-to-cycle variation of indicated parameter have been used as key indicators of cold idle performance. The utility of different injection strategies, up to three pilot injections before a main, is investigated. The investigation was initially carried out experimentally at 1000rpm, a speed representative of idle conditions, and at -20ºC. Benefits of mixture preparation were initially explored by a heat release analysis performed for each case. A CFD investigation was then used to visualise the effect of multiple pilots on in-cylinder mixture distribution, with particular emphasis on how the injection patterns affect the mixture distribution in the proximity of the glow plug. Kiva 3v was used to model the combustion system and fuel injections. A 60º mesh was used taking advantage of rotational symmetry. Combustion system and injector arrangements mimic the HPCR diesel engine used in the experimental investigation.
Technical Paper
2014-10-13
Dai Liu, Hongming Xu, Ramadhas Arumugam Sakunthalai, Jianyi Tian
Cold start is a critical operating condition for diesel engines because of the resultant pollutant emissions produced by the unstable combustion at lower temperatures. In this research work, a light-duty, turbocharged diesel engine equipped with a common rail injection system was tested on a transient engine testing bed for an investigation of the starting process in terms of engine performance and emissions. The engine (including engine coolant, engine oil and fuel) was soaked in a cold cell at -7°C for at least 8 hours before starting of the test. The engine operating parameters such as engine speed, air/fuel ratio and EGR rate were recorded during the tests. Pollutant emissions (HC, NOx and particles both in mode of nucleation and accumulation) were measured before and after DOC. The results showed that conversion efficiency of NOx was higher during acceleration period at -7°C start than the case at 20°C start. The reduction of NOx and THC by DOC was less during idle period at -7°C cold start.
Technical Paper
2014-10-13
Mario Farrugia, Andrew Briffa, Michael Farrugia
Abstract A conversion to LPG of a SI engine that was originally carbureted gasoline is reported in this work. The conversion was implemented on a 1988 Skoda 120L with a 1174cc rear engine. The conversion to run on Liquefied Petroleum Gas (LPG) was carried out using a programmable Engine Control Unit (ECU) that operated a single point fuel injection system. The LPG used was a commercially available mixture of butane and propane. The fuel injection system was designed to operate with the LPG in the liquid state. A circulating pump was used to maintain availability of LPG in liquid state at the inlet to the fuel injector. This made possible the use of similar fuel injection parts as in a gasoline system. Injection of the fuel in the liquid state provided cooling to the intake air as measured during driving of the vehicle and also on chassis dynamometer runs. Engine power output measured on the chassis dynamometer showed equal power between gasoline and LPG around mid RPM of 2500 RPM with a slight decline (4%) in power of the LPG system at 5000 RPM.
Technical Paper
2014-10-13
Haichao Fu, Yinhui Wang, Xinyan Li, Shi-Jin Shuai
Abstract An experimental study of particulate matter (PM) emission was conducted on four cars from Chinese market. Three cars were powered by gasoline direct injection (GDI) engines and one car was powered by a port fuel injection (PFI) engine. Particulate mass, number and size distribution were measured based on a chassis dynamometer over new European driving cycle (NEDC). The particulate emission behaviors during cold start and hot start NEDCs were compared to understand how the running conditions influence particulate emission. Three kinds of gasoline with RON 91.9, 94.0 and 97.4 were tested to find the impact of RON on particulate emission. Because of time and facilities constraints, only one cold/hot start NEDC was conducted for every vehicle fueled with every fuel. The test results showed that more particles were emitted during cold start condition (first 200s in NEDC). Compared with cold start NEDC, the particulate mass and number of hot start NEDC decreased by a wide margin. The particulate mass and number reductions of hot start NEDC mainly resulted from ECE cycle sections.
Technical Paper
2014-10-13
Boru Jia, Zhengxing Zuo, Huihua Feng, Guohong Tian, A. P. Roskilly
Abstract The free-piston engine generator (FPEG) is a novel type of energy conversion device; it integrates a two stroke combustion engine and a linear electric machine into a single unit. As an alternative to conventional engines, the FPEG is a promising power generation system due to its simplicity and high thermal efficiency and has attracted considerable research interests recently. This paper presents the development for a spark-ignited free-piston engine generator prototype, and the design of major sub-systems is introduced. The electrical linear machine is operated as a motor to start the engine and switched to a generator after successful ignition. Ignition is one of the most crucial problems for the generating process, thus a unique control sub-system to generate ignition signals at the correct ignition timing based on the piston position was completed. Then experiments of the starting process were carried out with the prototype. The results indicate that with a fixed motor force of 110N, the maximum in-cylinder gas pressure can reach 12 bar and the compression ratio can reach 8:1.
Technical Paper
2014-10-13
Krzysztof Jan Siczek
Abstract Conditions of the bacterial battery have been presented in the article. The models of different design configurations of bacterial battery and its assembly with electric circuit has been elaborated. The obtained values of voltage and currents obtained in such models has been compared with the case of similar circuit using lithium-ion battery and presented in the paper.
Technical Paper
2014-10-13
Lukasz Grabowski, Konrad Pietrykowski, Michal Geca, Grzegorz Baranski
Abstract City buses are equipped with an increasing number of electrical devices that are designed to improve the driver work and increase passengers' comfort. The alternator must therefore meet the requirements of increased levels of electric energy demand. In this paper, the focus is set on the amount of chemical energy in the fuel transformed into electric energy by the alternator, especially in the case of urban transport. The article presents the results of operating states of the alternator in the city bus while driving. During the study waveforms of rotational speed and load current of power generation system were recorded. The results of measurements made it possible to draw histograms showing the share of working time in different points of the alternator work. Only about 43% of the total working time corresponds to the bus stop and the operation of the idle speed of the alternator 2250 rpm. The remaining time corresponds to the average speed about 4200 rpm and does not exceed 6600 rpm.
Technical Paper
2014-10-13
Albert Albers, Kevin Matros, Matthias Behrendt, Johannes Henschel, Heidelinde Holzer, Wolfram Bohne
The requirement of the start of the internal combustion engine (ICE) not only at vehicle standstill is new for full hybrid electric vehicles in comparison to conventional vehicles. However, the customer will not accept any deterioration with respect to dynamics and comfort. ICE-starting-systems and -strategies have to be designed to meet those demands. Within this research, a method was developed which allows a reproducible maneuver-based analysis of ICE-starts. In the first step, a maneuver catalogue including a customer-oriented maneuver program with appropriate analysis criteria was defined. Afterwards, the maneuvers were implemented and verified in a special test bench environment. Based on the method, two sample hybrid vehicles were benchmarked according to the maneuver catalogue. The benchmarking results demonstrate important dependencies between the criteria-based assessment of ICE-starts and the embedded ICE-starting-system and -strategy. Those findings led to recommendations regarding the selection of suitable starting-systems and the design of the starting-strategy.
Standard
2014-10-01
This SAE recommended practice provides procedures and methods for testing service, spring applied parking and combination brake actuators for air disc brake applications. Methods and recommended samples for testing durability, function and environmental performance are listed in 1.1 and 1.2.
Article
2014-09-30
SkyVis provides helicopter pilots with a conformal “head out” view, displaying flight, vehicle, and navigation symbology for day and night operation, in limited weather conditions.
Standard
2014-09-30
This document provides test performance requirements for air disc brake actuators for service and combination service parking brake actuators with respect to function, durability and environmental performance when tested according to SAE J2902.
WIP Standard
2014-09-30
This SAE Aerospace Information Report (AIR) examines the need for and the application of a power train usage metric that can be used to more accurately determine the TBO for helicopter transmissions. It provides a formula for the translation of the recorded torque history into mechanical usage. It provides examples of this process and recommends a way forward. This document of the SAE HM-1 IVHM Committee is not intended as a legal document and does not provide detailed implementation steps, but does address general implementation concerns and potential benefits.
WIP Standard
2014-09-30
It is intended that this ARP will set down guidelines for the development and test of reliable rotary vane and/or linear gas actuators. Specific operational and test requirements shall be specified in a detail specification. The areas to be discussed are: requirements (performance, environment, life, and reliability), design and fabrication, and test considerations.
Technical Paper
2014-09-30
Antoine Delorme, Jason L. Robert, William Eli Hollowell, Andre M. Strobel, Jason T. Krajewski
Abstract In the recent years, Automated Manual Transmissions have become more popular for class 8 heavy trucks. Besides the benefits of smoother gear changes and reduced driver fatigue, AMTs can also greatly reduce fuel consumption by using optimized shifting strategies and advanced controls. The Detroit DT12 AMT demonstrated its ability to save fuel over a standard AMT, due in part to its eCoast feature. eCoast relies on intelligent and advanced electronic controls to safely allow the vehicle to coast on downgrades. While the engine is idling, the drag parasitic energy losses are decreased and the vehicle can fully use its momentum to travel further up and down hill. As one could expect, the type of route profile can greatly affect the fuel savings due to eCoast, since more hilly terrains might offer more opportunities to activate eCoast than flatter roads. In addition, when combined with different vehicle and driving parameters such as vehicle weight and driver desired cruise set speed, the fuel consumption reduction of eCoast is always there, but becomes a more complicated function.
Technical Paper
2014-09-30
Alexander Sappok, Leslie Bromberg
Abstract Diesel Particulate Filters (DPF) are a key component in many on- and off-road aftertreatment systems to meet increasingly stringent particle emissions limits. Efficient thermal management and regeneration control is critical for reliable and cost-effective operation of the combined engine and aftertreatment system. Conventional DPF control systems predominantly rely on a combination of filter pressure drop measurements and predictive models to indirectly estimate the soot loading state of the filter. Over time, the build-up of incombustible ash, primarily derived from metal-containing lubricant additives, accumulates in the filter to levels far exceeding the DPF's soot storage limit. The combined effects of soot and ash build-up dynamically impact the filter's pressure drop response, service life, and fuel consumption, and must be accurately accounted for in order to optimize engine and aftertreatment system performance. This work applied a radio frequency (RF) sensor to directly monitor diesel particulate filter soot and ash levels, thereby enabling direct feedback control of the filter based on its actual loading state.
Technical Paper
2014-09-30
Daofei Li, Lei Wang, Huanxiang Xu, Zhipeng Fan, Xiaoli Yu
Abstract Braking energy recovery can significantly contribute to fuel economy and emission reduction, particularly for commercial vehicles driving in urban environment. By using the compressed air storage, rather than expensive and vulnerable batteries, this paper proposes a pneumatic hybrid system with an integrated compressor/expander unit (CEU) for commercial vehicles, in order to achieve stop/start function and braking energy recovery. During braking, the compressed air is recovered by CEU working in compressor mode and is charged to the air tanks. When the vehicle starts from stop, the CEU works as an expander to crank the engine with compressed air. The compressed air can also be used to supply the air tank of brake boost system, thus reducing its energy consumption. The mathematical models of energy conversion units, including the two modes of CEU and the air brake system, are established and analyzed. A preliminary case study of an urban bus application shows that, in an urban driving cycle, the compressed air recovered from braking is sufficient both for engine cranking and air brake system.
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