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WIP Standard
2014-04-14
The purpose of this SAE Aerospace Information Report (AIR) is to provide management, designers, and operators with information to assist them to decide what type of power train monitoring they desire. This document is to provide assistance in optimizing system complexity, performance and cost effectiveness. This document covers all power train elements from the point at which the gas generator energy is transferred to mechanical energy for propulsion purposes. The document covers engine power train components, their interfaces, transmissions, gearboxes, hanger bearings, shafting and associated rotating accessories, propellers and rotor systems as shown in Figure 1. This document addresses application for rotorcraft, turboprop, and propfan drive trains for both commercial and military aircraft. Information is provided to assist in; a. Defining technology maturity and application risk b. Cost benefit analysis (Value analysis) c. Selection of system components d. Selection of technology e.
Standard
2014-04-09
To define a list of anomalies related to OBD Communications. Misinterpretations of various OBD Communications Standards and Recommended Practices have resulted in OBD “no-communications” situations in the field. This Information Report identifies the most prevalent of these.
Technical Paper
2014-04-01
Rasoul Salehi, Aria Alasty, Gholam-Reza Vossoughi
Proper operation of an internal combustion engine is required by demands of a vehicle driver and governmental legislations. Therefore it is necessary to monitor, within an online technique, the engine and detect any fault which disrupts its normal operation. In this paper, the air-charge path, as a key element in a turbocharged engine, is monitored for an air leakage fault. At first, a robust algorithm to estimate unmeasured turbocharger rotational speed is presented. The sliding mode methodology is used to design the estimator which is shown to be robust to the compressor modeling uncertainties. The estimation error from the sliding mode observer (SMO) is then used to detect abnormal behavior of the turbocharger along with the engine due to a leakage fault in the air-charge path. Experimental results from a modern turbocharged SI engine indicate the designed monitoring technique is able to detect a leakage fault, of 7 mm or higher sizes, in the air-charge path.
Technical Paper
2014-04-01
Gopal Athani, Prasad Yerraguntla, Anand Gajaraj, Kapil Dongare
Abstract Micro Hybrid Systems are a premier approach for improving fuel efficiency and reducing emissions, by improving the efficiency of electrical energy generation, storage, distribution and consumption, yet with lower costs associated with development and implementation. However, significant efforts are required while implementing micro hybrid systems, arising out of components like Intelligent Battery Sensor (IBS). IBS provides battery measurements and battery status, and in addition mission critical diagnostic data on a communication line to micro hybrid controller. However, this set of data from IBS is not available instantly after its initialization, as it enters into a lengthy learning phase, where it learns the battery parameters, before it gives the required data on the communication line. This learning period spans from 3 to 8 hours, until the IBS is fully functional and is capable of supporting the system functionalities. This scenario poses a great challenge to conduct the system performance checks at End of Line testing stations in assembly lines, and also in after sales service stations, as the battery data is not available, without which the micro hybrid systems cannot perform their full set of functions.
Technical Paper
2014-04-01
Alex Beresnev, Max Beresnev
The article provides the rationale for, and describes a new internal combustion engine (ICE) diagnosing method, which involves obtaining a signal within the audio frequency range and its examination together with engine performance through the use of algorithms of high resolution time-and-frequency analysis and techniques involving partial signal reconstruction in the phase space. Examples of how the method may be applied to reveal defects and faults of various units and systems are also described in the article. The paper shows that the method may also be used for other assemblies and units of cars (apart from engines) to analyze patterns for periodic wave structures.
Technical Paper
2014-04-01
Peter Subke
Abstract In the past, the automotive industry has learned the lesson that competition on the level of bits and bytes, proprietary bus systems, data communication and diagnostic protocols is unrewarding. Too much time and money has been spent on the development of proprietary diagnostic tools. Vehicle manufacturers and suppliers realized that standardization would be the best way to overcome this situation. Furthermore, regulatory requirements in the US and the EU for such standardization have strengthened this lesson. As a result, the automotive industry has standardized the technology for the communication of external test equipment with electronic control units (ECUs) in road vehicles. Standardization serves the price, the quality and the maintainability via scale and training curve effects. This paper contains a technical introduction of internationally standardized diagnostic protocols (UDS on CAN, WWH-OBD, UDSonIP and DoIP), the D-Server (MVCI) with D-Server API and D-PDU API, the diagnostic data format (ODX) and the open test sequence exchange format (OTX).
Technical Paper
2014-04-01
Håkan Warnquist, Mattias Nyberg, Jonas Biteus
When a truck or bus suffers from a breakdown it is important that the vehicle comes back on the road as soon as possible. In this paper we present a prototype diagnostic decision support system capable of automatically identifying possible causes of a failure and propose recommended actions on how to get the vehicle back on the road as cost efficiently as possible. This troubleshooting system is novel in the way it integrates the remote diagnosis with the workshop diagnosis when providing recommendations. To achieve this integration, a novel planning algorithm has been developed that enables the troubleshooting system to guide the different users (driver, help-desk operator, and mechanic) through the entire troubleshooting process. In this paper we formulate the problem of integrated remote and workshop troubleshooting and present a working prototype that has been implemented to demonstrate all parts of the troubleshooting system.
Technical Paper
2014-04-01
Rui Chen, Xinlei Wang
Abstract In this paper, a model-based diagnostic system was developed to detect and isolate the dosing fault and the outlet NOx sensor fault for the SCR system. The dosing fault is treated as an actuator additive fault, while the outlet NOx sensor drift and/or offset fault is treated as a sensor additive fault. First, a 0-D SCR model was developed to facilitate the model-based approach. A parity equation residual generator was designed based on the linearized SCR model and the fault transfer function matrix. The diagnostic algorithm is then implemented in the Matlab/Simulink environment for validation. A high fidelity nonlinear 1-D SCR model is used to generate system outputs and to simulate the plant. The simulation results show that the model-based fault diagnosis system succeeds in detecting and isolating the outlet NOx sensor and dosing faults with good sensitivity and robustness
Technical Paper
2014-04-01
Cosmin Emil Dumitrescu, Christopher Polonowski, Brian T. Fisher, A. S. (Ed) Cheng, Gregory K. Lilik, Charles J. Mueller
Natural luminosity (NL) and chemiluminescence (CL) imaging diagnostics are employed to investigate fuel-property effects on mixing-controlled combustion, using select research fuels-a #2 ultra-low sulfur emissions-certification diesel fuel (CF) and four of the Fuels for Advanced Combustion Engines (FACE) diesel fuels (F1, F2, F6, and F8)-that varied in cetane number (CN), distillation characteristics, and aromatic content. The experiments were performed in a single-cylinder heavy-duty optical compression-ignition (CI) engine at two injection pressures, three dilution levels, and constant start-of-combustion timing. If the experimental results are analyzed only in the context of the FACE fuel design parameters, CN had the largest effect on emissions and efficiency. Low-CN fuels had higher indicated specific nitrogen oxides (ISNOx) emissions, but up to 9 and 33 times lower smoke emissions, ∼ 0.01 filter smoke number (FSN), at 80 MPa and 180 MPa injection pressure, respectively, independent of intake oxygen concentration, relative to the high-CN fuels.
Technical Paper
2014-04-01
Antonino La Rocca, Gianluca Di Liberto, Paul Shayler, Christopher Parmenter, Mike Fay
The determination of size distribution of soot particles and agglomerates in oil samples using a Nanosight LM14 to perform Nanoparticle Tracking Analysis (NTA) is described. This is the first application of the technique to sizing soot-in-oil agglomerates and offers the advantages of relatively high rates of sample analysis and low cost compared to Transmission Electron Microscopy (TEM). Lubricating oil samples were drawn from the sump of automotive diesel engines run under a mix of light duty operating conditions. The oil samples were diluted with heptane before analysing. Results from NTA analysis were compared with the outputs of a more conventional analysis based on Dynamic Light Scattering (DLS). This work shows that soot-in-oil exists as agglomerates with average size of 115 nm. This is also in good agreement with TEM analysis carried out in a previous work. NTA can measure soot particles in polydisperse oil solutions and report the size distribution of soot-in-oil aggregates. NTA allows for an estimation of soot mass contained in the soot-laden oil samples.
Technical Paper
2014-04-01
Johan Hult, Simon Matlok, Stefan Mayer
A combination of optical and laser based methods have been employed for simultaneously studying fuel jet penetration and ignition behaviour of fuel jets inside the cylinder of a large marine two-stroke diesel engine during operation. Tests were performed on a four-cylinder Diesel engine with a bore diameter of 0.5 meter. Optical access was obtained through a custom designed engine cover. A double pulsed laser was employed for global illumination of the liquid fuel jet. For detection a dual camera set-up was employed, which allowed both simultaneous fuel jet and flame emission imaging, or dual frame fuel jet imaging for velocity measurements. From the data recorded the liquid penetration, jet cone angle, jet penetration velocity, ignition location, ignition time and flame lift-off could be extracted. Data was recorded for two different charge densities and temperatures, for two different atomizer designs, and for two different fuels. The fuel jet was observed to ignite at a position around 1/4 of the length downstream.
Technical Paper
2014-04-01
Olof Lindgarde, Rune Prytz
Abstract This paper presents an approach to fault detection and isolation that is based on off-board 1D simulation tools such as GT-power or AVL Boost. The proposed method enables engineers to develop diagnostic functions early on in a development project. The proposed algorithm is evaluated based on measurements from the air path system of the new Volvo FH truck. The results are encouraging. The paper discusses pros and cons of the method and concludes that it has clear potential to be used for on-board diagnostics.
WIP Standard
2014-03-10
This SAE Standard encompasses connectors between two cables or between a cable and an electrical component and focuses on the connectors external to the electrical component. This document provides environmental test requirements and acceptance criteria for the application of connectors for direct current electrical systems of 50 V or less in the majority of heavy-duty applications typically used in off-highway machinery. Severe applications may require higher test levels, or field-testing on the intended application.
WIP Standard
2014-02-21
SAE ARP 5120 provides recommended best practices, procedures, and technology to guide the physical and functional development, integration, verification, and validation of highly reliable Engine Health Management System (EHMS) for gas turbine engines, including aircraft engines and Auxiliary Power Units (APUs). This ARP also serves as a concise reference of considerations, approaches, activities, and requirements for producing the end-to-end engine health monitoring system comprised of both on and off-board subsystems for the sensing, acquisition, analysis, detection, and data handling functions of an EHMS. These functions and related maintenance activities promote engine safety. These functions may also be used to effect continued operation or return to service decisions when demonstrated as compliant with the applicable airworthiness requirements defined by the responsible Aviation Authority. Where practical, this document delineates between military and commercial practices.
Book
2014-01-01
James E. Duffy
Modern Automotive Technology details the construction, operation, diagnosis, service, and repair of late-model automobiles and light trucks. This comprehensive book uses a building-block approach that starts with the fundamental principles of system operation and progresses gradually to complex diagnostic and service procedures. Short sentences, concise definitions, and thousands of color illustrations help readers learn quickly and easily. The new edition of Modern Automotive Technology provides coverage of the latest developments in the automotive field and is correlated to the 2012 NATEF Task List. A new Fundamentals of Electricity and Electronics section provides the background needed to troubleshoot and repair the complex electrical/electronic systems found on today’s vehicles. Updated information on hybrid drive systems has been integrated throughout the book, and a new hybrid drive system service chapter details the diagnosis and repair of these important systems.
WIP Standard
2013-12-19
This SAE Aerospace Recommended Practice (ARP) provides best practices and guidance for creating an architecture for integrated vehicle health management systems. Where possible, this document will also provide references to tools to conduct architectural trades. Finally, this document will provide use cases to expose considerations and stakeholders to be included in these trades and utilization of an IVHM system (which may lead to new functional or non-functional requirements).
Technical Paper
2013-11-27
Rajesha Kundrukote
A vehicle electronic control unit consists of various high side power stages for driving different loads. Common faults such power stages experience are Short Circuit to Battery (SCB), Short Circuit to Ground (SCG) and Open Load (OL). These faults can occur during either on-state or off-state of power stage output. It is essential to diagnose a fault such as SCB during switch off-state, SCG during switch on-state and OL during both on and off-state of the switch in order to avoid system malfunction, power-stage damage etc. A high-side power-stage mainly consists of a switching power MOSFET and its driver section. Quite often the semiconductor manufacturers provide diagnostic information through a digital status (ST) output. A logic low level on the ST pin indicates a fault. The limitation the ST signal is its inability to distinguish faults SCG, SCB and OL. For high-side switches (HSS), to overcome these drawbacks, there is a need of proper diagnosing technique. The diagnosis technique should address i Detect a fault of power stage.ii Clearly distinguish the kind of fault.
WIP Standard
2013-11-13
SAE J1939-73 Diagnostics Application Layer defines the SAE J1939 messages to accomplish diagnostic services and identifies the diagnostic connector to be used for the vehicle service tool interface. Diagnostic messages (DMs) provide the utility needed when the vehicle is being repaired. Diagnostic messages are also used during vehicle operation by the networked electronic control modules to allow them to report diagnostic information and self-compensate as appropriate, based on information received. Diagnostic messages include services such as periodically broadcasting active diagnostic trouble codes, identifying operator diagnostic lamp status, reading or clearing diagnostic trouble codes, reading or writing control module memory, providing a security function, stopping/starting message broadcasts, reporting diagnostic readiness, monitoring engine parametric data, etc. California, EPA, or EU regulated OBD requirements are satisfied with a subset of the specified connector and the defined messages.
Book
2013-11-01
Ian K. Jennions
Although the concept of Integrated Vehicle Health Management (IVHM) can be complex in its implementation, it is essentially based upon a simple idea: the more you know about a particular machine’s ability to function, the quicker you can act to prevent malfunctioning. This rapidly developing area of engineering seeks to enable better management of both the vehicle and vehicle fleet health. Use of IVHM can improve vehicle reliability, safety, and reduce unnecessary, unscheduled maintenance through the use of diagnostic and prognosis systems that monitor data and overall vehicle health. From an initial idea by the SAE IVHM Steering Group, these books have been collaboratively written by experts from academia, research and industry, and represent the collective voice of the most qualified authorities in the field. This groundbreaking set addresses both basic and advanced concepts critical for the understanding of IVHM, along with the commercial justification for the adoption of a new modus operandi in asset health management, and its impact on business strategy and technology.
Technical Paper
2013-10-14
Chao Liu, Changfu Zong, Lei He, Chunshan Li, Minghui Liu
A fault detection and diagnosis (FDD) algorithm of 4WID/4WIS Electric Vehicles has been proposed in this study aiming to find the actuator faults. The 4WID/4WIS EV is one of the promising architectures for electric vehicle designs which is driven independently by four in-wheel motors and steered independently by four steering motors. The 4WID/4WIS EVs have many potential abilities in advanced vehicle control technologies, but diagnosis and accommodation of the actuator faults becomes a significant issue. The proposed FDD approach is an important part of the active fault tolerant control (AFTC) algorithm. The main objective of the FDD approach is to monitor vehicle states, find the faulty driving motor and then feedback fault information to the controller which would adopt appropriate control laws to accommodate the post-fault vehicle control system. The unique character of the proposed FDD approach is that it is a system-level method, namely it tries to locate the faulty motor and motor driver systems, while it does not need to identify which part of the motor and motor driver systems has a failure.
Technical Paper
2013-10-07
Hélio Rocha Pegorer, João Vilan Júnior, Max Mauro Dias Santos
The increasing application of embedded electronic components in vehicles brings the need to use diagnostic systems for track and control of parameters. Development, manufacturing and after-sales are all fields that use diagnostic systems' help to execute their tasks. Applying communication protocols such as KWP2000, SAEJ1939/73 and UDS makes diagnostic device and automotive network communicate to each other according to standards. This work aims to present an overview about a few communication protocols for diagnostic and services, by showing their specific tools and applications.
Book
2013-09-25
Ian K. Jennions
Integrated Vehicle Health Management (IVHM) is a relatively new subject, with its roots back in the space sector of the early 1990s. Although many of the papers written around that time did not refer to it as IVHM, the fundamental principles of considering an integrated end-to-end system to monitor the overall health of the asset were clearly visible. As the subject of Integrated Vehicle Health Management (IVHM) and its associated technologies have grown up, businesses are making the transformation from selling a product to selling a service. This can be viewed as a positive disruption, as a relatively small technology breakthrough is being brought to market for a large business benefit. The sequence “sense—acquire—transfer—analyze—act “ feeds the information (processed data) on the asset’s health into the Operations or Management control center. Here, decisions can be made on maintenance actions with knowledge of the supply chain status, MRO loading, etc., provided by Maintenance and Logistics systems.
Technical Paper
2013-09-24
Arnold Taube, Michael Mercier
Adoption of a new Electronic Systems Computer-Aided Design (ECAD) system for modeling electrical systems design by Product Engineering offers the promise of improved accuracy and productivity for Service Publication's authors to create wiring diagrams and to standardize their format; while improving the comprehension and functionality of those documents for service technicians. It is also potentially disruptive, requiring new workflows, processes, standards and lines of communication to be developed. This paper describes how to structure and organize a project for effectively and efficiently bringing a new ECAD system for modeling electrical system design into Service Publications. It also provides insight into some lessons learned.
Technical Paper
2013-09-24
Tomi Krogerus, Mika Hyvönen, Kalevi Huhtala
In this paper, the operating states of a wheel loader were studied for diagnostics purposes using a real time simulation model of an articulated-frame-steered wheel loader. Test drives were carried out to obtain measurement data, which were then analyzed. The measured time series data were analyzed to find the sequences of operating states using two different data sets, namely the variables of hydrostatic transmission and working hydraulics. A time series is defined as a collection of observations made sequentially in time. In our proposed method, the time series data were first segmented to find operating states. One or more segments build up an operating state. A state is defined as a combination of the patterns of the selected variables. The segments were then clustered and classified. The operating states were further analyzed using the quantization error method to detect anomalies. The recognized operating states define the operation of the machine so the analysis can be focused on specific sections and situations in time series and to identify which kinds of operating situations generate anomalies.
Standard
2013-09-19
This document is applicable to civil aerospace airframe structural applications where stakeholders are seeking guidance on the definition, development and certification of Structural Health Monitoring (SHM) technologies for aircraft health management applications. For the purpose of this document, SHM is defined as “the process of acquiring and analyzing data from on-board sensors to evaluate the health of a structure.” The suite of on-board sensors could include any presently installed aircraft sensors as well as new sensors to be defined in the future.
Technical Paper
2013-09-17
Faisal Khan, Ian Jennions, Tarapong Sreenuch
In today's aircraft the diagnostic and prognostic systems play a crucial part in aircraft safety while reducing the operating and maintenance costs. Aircraft are very complex in their design and require consistent monitoring of systems to establish the overall vehicle health status. Most diagnostic systems utilize advanced algorithms (e.g. Bayesian belief networks or neural networks) which usually operate at system or sub-system level. The sub-system reasoners collect the input from components and sensors to process the data and provide the diagnostic/detection results to the flight advisory unit. Several sources of information must be taken into account when assessing the vehicle health, to accurately identify the health state in real time. These sources of information are independent system-level diagnostics that do not exchange any information/data with the surrounding systems. This limits the system by preventing cross check or health status information exchange amongst the related sub-systems.
Technical Paper
2013-09-17
Marc Olivas, Jérôme Genoulaz, Luca Incarbone
In this paper, we present a new application of electromagnetic topology to model the channel formed by an aircraft harness to develop fault detection and localization. This method allows the numerical simulation of reflectometry signals for any kind of wired uniform and non-uniform.
Technical Paper
2013-09-17
Christian Modest, Frank Thielecke
This paper presents a model-based approach for the multi-objective design of optimized diagnosis functions for high lift actuation systems. These systems are used to augment lift at low speed during takeoff and landing, and are safety critical. This demands requirements to the detection of failures and the isolation of root causes in order to provide a high availability at low risk. Dedicated functions cover the determination of features, the detection of symptoms and the isolation of root causes by means of inference and resolution. The aim of the design approach is to provide these functions in an optimal manner with respect to multiple objectives. In order to be clear and traceable the approach consists of separate consecutive steps. These are arranged by using systems engineering principles. With respect to requirements, models of different levels of detail are developed and used to design stepwise all required functions. This is done by evaluating cause-effect matrices, temporal information about the appearance of effects, and a configuration graph.
Technical Paper
2013-09-17
Nayeff Najjar, James Hare, Paul D'Orlando, Gregory Leaper, Krishna Pattipati, Andre Silva, Shalabh Gupta, Rhonda Walthall
This paper addresses the issue of fault diagnosis in the heat exchanger of an aircraft Air Conditioning System (ACS). The heat exchanger cools the air by transferring the heat to the ram-air. Due to a variety of biological, mechanical and chemical reasons, the heat exchanger may experience fouling conditions that reduces the efficiency and could considerably affect the functionality of the ACS. Since, the access to the heat exchanger is limited and time consuming, it is preferable to implement an early fault diagnosis technique that would facilitate Condition Based Maintenance (CBM). The main contribution of the paper is pre-flight fault assessment of the heat exchanger using a combined model-based and data-driven approach of fault diagnosis. A Simulink model of the ACS, that has been designed and validated by an industry partner, has been used for generation of sensor data for various fouling conditions. A total of nine different fouling levels are simulated including the nominal condition.
Book
2013-09-05
Ian K. Jennions
The third volume in the Integrated Vehicle Health Management (IVHM) series focuses on the technology that actually supports the implementation of IVHM in real-life situations. Edited by Ian K. Jennions, Director of the IVHM Center at Cranfield University, UK, this book was written collaboratively by twenty-seven authors from industry, academia and governmental research agencies. Topics include: -Sensors, instrumentation and signal processing -Fault detection and diagnostics -Prognostics and metrics -Architecture -Data Management -Vehicle level reasoning systems -System's design -Applications and disruptive technologies Integrated Vehicle Heath Management: The Technology follows two bestsellers, also published by SAE International, which cover the fundamentals aspects of this new body of knowledge (Integrated Vehicle Health Management: Perspectives on an Emerging Field), and the business justification needed so that investments in the technology make sense (Integrated Vehicle Health Management: Business Case Theory and Practice).
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