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2016-06-15
Technical Paper
2016-01-1836
Sylvestre Lecuru, Pascal Bouvet, Jean-Louis Jouvray, Shanjin Wang
The recent use of electric motors for vehicle propulsion has stimulated the development of numerical methodology to predict their noise and vibration behaviour. These simulations generally use models based on an ideal electric motor. But sometimes acceleration and noise measurements on electric motors show unexpected harmonics that can generate acoustic issues. These harmonics are mainly due to the deviation of the manufactured parts from the nominal dimensions of the ideal machine. The most recent VIBRATEC investigations have shown that the rotor eccentricities have the most relevant impact on acoustics of E-machines. Thus, the measurement of the rotor eccentricity becomes relevant to understand the phenomenon, quantify the deviation and then to use this data as an input in the numerical models.
2016-04-22
WIP Standard
ARP6904
In order to realize the benefits of Integrated Vehicle Health Management (IVHM) within the aerospace and defense industry there is a need to address five critical elements of data interoperability within and across the aircraft maintenance ecosystem, namely • Approach • Trust • Context • Value • Security In Integrated Vehicle Health Management (IVHM) data interoperability is the ability of different authorized components, systems, IT, software, applications and organizations to securely communicate, exchange data, interpret data, use the information and derive consistent insight from the data that has been exchanged to derive value.
2016-04-08
WIP Standard
J1930
This SAE Recommended Practice supersedes SAE J1930 Apr 2002, and is technically equivalent to ISO 15031-2. This document is applicable to all light-duty gasoline and diesel passenger vehicles and trucks, and to heavy-duty gasoline vehicles. Specific applications of this document include diagnostic, service and repair manuals, bulletins and updates, training manuals, repair data bases, underhood emission labels, and emission certification applications. This document should be used in conjunction with SAE J1930-DA Digital Annexes, which contains all of the information previously contained within the SAE J1930 tables. These documents focus on diagnostic terms applicable to electrical/electronic systems, and therefore also contains related mechanical terms, definitions, abbreviations, and acronyms.
2016-04-05
Technical Paper
2016-01-0054
Eduard Lyubimov, Sergey Gladyshev, Dmitriy Istselemov, Nikolay Belyaev
The synchronous electrical machines are used in regular cars, electrical, and hybrid cars as generators or motors. They need to be tested after fabrication and also during maintenance. For this purpose can be used suggested measurement complex. The software structure of the considered measurement complex was defined according: Russian, IEC, and IEEE standards for testing synchronous machines. The software of measurement complex was designed by using Lab VIEW development modules and is orientated to work with National Instruments hardware. It consist of nine interconnected Virtual Instruments (VIs) to carry out: the no-load test, the sustained short-circuit test, the V-curve test, the load angle test, to plot Potier diagram, the sudden short circuit test, to acquire the transient response characteristic and determine optimal PID controller parameters, to generate test report, to control the testing process.
2016-04-05
Technical Paper
2016-01-0865
R. Lockett, Mahesh Jeshani, Kassandra Makri, Richard Price
Abstract High-speed planar laser Mie scattering and Laser Induced Fluorescence (PLIF) were employed for the determination of Sauter Mean Diameter (SMD) distribution in non-evaporating diesel sprays. The effect of rail pressure, distillation profile, and consequent fuel viscosity on the drop size distribution developing during primary and secondary atomization was investigated. Samples of conventional crude-oil derived middle-distillate diesel and light distillate kerosene were delivered into an optically accessible mini-sac injector, using a customized high-pressure common rail diesel fuel injection system. Two optical channels were employed to capture images of elastic Mie and inelastic LIF scattering simultaneously on a high-speed video camera at 10 kHz. Results are presented for sprays obtained at maximum needle lift during the injection. These reveal that the emergent sprays exhibit axial asymmetry and vorticity.
2016-04-05
Technical Paper
2016-01-0376
Yunkai Gao, Zhaoxuan Feng, Jianguang Fang, Shihui Wang
Abstract The performance of the rear axle plays an important role in the performance of vehicle, and its fatigue durability is an integral part in the vehicle development. Taking a SUV model as the research subject, a new methodology of multi-channel spindle coupled road simulator and fatigue simulation analysis for rear axle assembly was introduced in the paper, aiming to address the fatigue design and its verification for the rear axle in the development phase. Firstly, road loads in the proving ground was collected by arranging proper sensors. Secondly, physical iteration was performed on the multichannel spindle coupled road simulator by taking six component forces at the wheel hub as the target signals. Then, after the time waveform replication of the loads the durability test was conducted. Finally, the validated simulation model was successfully implemented to improve the fatigue life of the axle.
2016-04-05
Technical Paper
2016-01-0073
Peter Subke, Muzafar Moshref
Abstract Passenger cars are equipped with an OBD connector according to SAE J1962 / ISO 15031-3. Passenger cars that support ISO UDS on DoIP use the same connector with Ethernet pins according to ISO/DIS 13400-4 (Ethernet diagnostic connector). If external test equipment is connected to the Ethernet diagnostic connector via a 100BASE-TX cable with the RJ45 connector at the tester, a VCI is not necessary anymore. With a device that fits the Ethernet diagnostic connector physically and acts as a converter between the Ethernet signals and WLAN, external test equipment that supports wireless communication, can be connected to the vehicle. Examples for such wireless external test equipment include Android/iOS- based smart phones and tablets with purpose-made applications (APPs). The software components of external test equipment are standardized in ISO 22900 (MVCI). The MVCI D-Server processes data in ODX (ISO 22901) and sequences in OTX (ISO 13209).
2016-04-05
Technical Paper
2016-01-0072
Jihas Khan
Abstract Unified Diagnostic Service and On Board Diagnostics require a client side device with necessary software to implement certain specific algorithms. This paper proposes a highly optimized and generic model based architecture to implement client side algorithms used in Unified Diagnostic Service systems and with On Board Diagnostics which can be reused for any hardware target. The proposed method can implement particular algorithms which include flow control, timing control, database parsing, logging of messages, diagnostic database parsing, security unlock, intuitive HMI layer, DTC display with textual information, frame control, multi network - multi ECU support, software flashing, physical-functional message handling, and interfacing for multiple hardware host devices. Re-usability of this model based product ensures that it can be ported to the diagnostic tool used by a work shop engineer or by a diagnostics validation engineer working at OEM or Tier 1suppliers.
2016-04-05
Journal Article
2016-01-0076
Mostafa Anwar Taie, Eman Magdy Moawad, Mohammed Diab, Mohamed ElHelw
Abstract New challenges and complexities are continuously increasing in advanced driver assistance systems (ADAS) development (e.g. active safety, driver assistant and autonomous vehicle systems). Therefore, the health management of ADAS’ components needs special improvements. Since software contribution in ADAS’ development is increasing significantly, remote diagnosis and maintenance for ADAS become more important. Furthermore, it is highly recommended to predict the remaining useful life (RUL) for the prognosis of ADAS’ safety critical components; e.g. (Ultrasonic, Cameras, Radar, LIDAR). This paper presents a remote diagnosis, maintenance and prognosis (RDMP) framework for ADAS, which can be used during development phase and mainly after production. An overview of RDMP framework’s elements is explained to demonstrate how/when this framework is connected to database servers and remote analysis servers.
2016-04-05
Journal Article
2016-01-0639
Brian C. Kaul, Benjamin Lawler, Akram Zahdeh
Abstract Engine acoustics measured by microphones near the engine have been used in controlled laboratory settings for combustion feedback and even combustion phasing control, but the use of these techniques in a vehicle where many other noise sources exist is problematic. In this study, surface-mounted acoustic emissions sensors are embedded in the block of a 2.0L turbocharged GDI engine, and the signal is analyzed to identify useful feedback features. The use of acoustic emissions sensors, which have a very high frequency response and are commonly used for detecting material failures for health monitoring, including detecting gear pitting and ring scuffing on test stands, enables detection of acoustics both within the range of human hearing and in the ultrasonic spectrum. The high-speed acoustic time-domain data are synchronized with the crank-angle-domain combustion data to investigate the acoustic emissions response caused by various engine events.
2016-03-14
Journal Article
2016-01-9151
Somnath Sengupta, Alok Deb, Siddhartha Mukhopadhyay
Abstract Model based approaches for engine fault diagnosis mostly address the faults external to cylinder since they predominantly use simplified averaged models which do not capture within cycle dynamics. Hence, by using an instantaneous engine model which distinctly characterizes the cylinder’s modes, the events occurring within the cycle can be captured. The events happening across various modes and the engine subsystems can be due to normal operation or faults whose symptoms can be seen as features. In this work, which involves detection and classification of faults occurring in cylinders, is carried out in simulation environment, where, a Kalman filter for state estimation incorporating a nominal instantaneous mode based engine model is considered. Using this estimator as base, faults occurring repetitively (every cycle) are addressed whose features are seen across relevant modes of a cycle.
2016-02-18
Standard
J2403DA_201602
This document is intended to supplement SAE J2403 by providing the content of Table 1, Table 2, and Table 3 from SAE J2403 in a form that can be sorted and searched for easier use. It is NOT intended as a substitute for the actual document, and any discrepancies between this Digital Annex and the published SAE J2403 document must be resolved in favor of the published document. This document provides the content of Table 1 and Table 2 published in SAE J2403 into the single table in the 'Term' tab, while the 'Recommended Term Definitions' tab provides the content of Table 3 in SAE J2403 and the 'Glossary' tab provides the content of Table 4 in SAE J2403.
2016-02-11
WIP Standard
AIR1839D
This Aerospace Information Report (AIR) is a general overview of typical airborne engine vibration monitoring (EVM) systems applicable to fixed or rotary wing aircraft applications, with an emphasis on system design considerations. It describes EVM systems currently in use and future trends in EVM development. The broader scope of Health and Usage Monitoring Systems, (HUMS ) is covered in SAE documents AS5391, AS5392, AS5393, AS5394, AS5395, AIR4174.
2016-02-09
WIP Standard
J1939/73
SAE J1939-73 Diagnostics Application Layer defines the SAE J1939 messages to accomplish diagnostic services and identifies the diagnostic connector to be used for the vehicle service tool interface. Diagnostic messages (DMs) provide the utility needed when the vehicle is being repaired. Diagnostic messages are also used during vehicle operation by the networked electronic control modules to allow them to report diagnostic information and self-compensate as appropriate, based on information received. Diagnostic messages include services such as periodically broadcasting active diagnostic trouble codes, identifying operator diagnostic lamp status, reading or clearing diagnostic trouble codes, reading or writing control module memory, providing a security function, stopping/starting message broadcasts, reporting diagnostic readiness, monitoring engine parametric data, etc.
2016-02-01
WIP Standard
J2012
This document supersedes SAE J2012 DEC2007, and is technically equivalent to ISO 15031-6:2010 with the exceptions described in Section 1.2. This document is intended to define the standardized Diagnostic Trouble Codes (DTC) that On-Board Diagnostic (OBD) systems in vehicles are required to report when malfunctions are detected. SAE J2012 may also be used for decoding of enhanced diagnostic DTCs and specifies the ranges reserved for vehicle manufacturer specific usage. This document includes: a. Diagnostic Trouble Code format. b. A description of the standardized set of Diagnostic Trouble Codes and descriptions contained in SAE J2012-DA. The two most significant bytes of a DTC may be decoded according to two different lists; DTC Format Identifier 0x00 and 0x04. c. A description of the standardized set of Diagnostic Trouble Codes subtypes known as Failure Types contained in SAE J2012-DA (applies only when three byte DTCs are used).
2016-01-22
Standard
J1939/73_201601
SAE J1939-73 Diagnostics Application Layer defines the SAE J1939 messages to accomplish diagnostic services and identifies the diagnostic connector to be used for the vehicle service tool interface. Diagnostic messages (DMs) provide the utility needed when the vehicle is being repaired. Diagnostic messages are also used during vehicle operation by the networked electronic control modules to allow them to report diagnostic information and self-compensate as appropriate, based on information received. Diagnostic messages include services such as periodically broadcasting active diagnostic trouble codes, identifying operator diagnostic lamp status, reading or clearing diagnostic trouble codes, reading or writing control module memory, providing a security function, stopping/starting message broadcasts, reporting diagnostic readiness, monitoring engine parametric data, etc.
2016-01-03
WIP Standard
AIR6900
This AIR will address the need for a strategy to achieve aircraft operating certificate holder maintenance efficiencies within the existing regulatory environment as well as the need for regulation, policy, and guidance changes in the long-term to accommodate more complex IVHM solutions. This document will analyse which IVHM solutions can be incorporated within existing maintenance procedures and which also comply with regulations, policy, and guidance. One of the AIR’s objectives is to define best practices for aircraft operating certificate holders to engage with regulators to get approval for simpler IVHM applications leading to maintenance efficiencies. Additionally, this document will analyse the barriers that existing regulations, policy, and guidance present to the implementation of more advanced IVHM solutions. The result is a set of recommendations to certify and implement end-to-end IVHM solutions for the purpose of gaining maintenance efficiencies.
2015-11-17
Technical Paper
2015-32-0748
Nobuyuki Kawahara, Shota Hashimoto, Eiji Tomita
The objective of this study is to investigate the initial flame propagation characteristics of turbulent flame in an engine cylinder through time-series analysis of radical emissions. A spark plug with optical fiber was developed in this study. The plug sensor is M12 type that makes it possible to mount in practical engine. The spark plug sensor can detect radical emissions in time-resolved spectra through time-series spectroscopic measurement. In this spectra, some kinds of radical emissions such as OH*(306nm), CH*(431nm) and C2*(517nm) based on principle of chemiluminescence are observed. In this study, the spark plug sensor was applied to both compression-expansion machine (CEM) and practical engine. As a result of CEM with bottom viewed high-speed camera, three kinds of spectra could be detected.
2015-11-17
Technical Paper
2015-32-0783
Yong Fu Syu, Jia Siou Wu, Jhih Si Syu, Bo-Chiuan Chen, Yuh-Yih Wu
In this paper, the off-line analysis method is applied to develop three-way catalytic converter (TWC) diagnostic strategy including oxygen sensor (O2 sensor) diagnostic strategy with common narrow band oxygen sensor (EGO sensor) in Matlab/Simulink software. Moreover, Mototron ECU (Engine Control Unit) is used for monitoring catalyst deterioration. However, aged catalyst is difficult to possess so the different catalytic conversion efficiency (CCE) is simulated by using exhaust by-pass valve. The CEC (China Engine Corporation) 1L V2, four stroke, water-cooled engine is selected as target engine to conduct engine dynamometer test. After making sure O2 sensor operates normally, the catalyst diagnostic strategy test is executed. The experimental result shows that the catalyst deterioration accurately can be detected when the failure phenomenon takes place.
2015-11-05
Standard
J1939/75_201511
SAE J1939-75 Generator Sets and Industrial Applications defines the set of data parameters (SPNs) and messages (PGNs) for information predominantly associated with monitoring and control generators and driven equipment in electric power generation and industrial applications. The data parameters (SPNs) and messages (PGNs) previously published within this document are now published in SAE J1939DA. Applications using the SAE J1939-75 document may need to reference SAE J1939DA for the SAE J1939 parameters and messages for monitoring and controlling the power units, e.g. engines and turbines, that power the generators and driven industrial equipment.
2015-10-12
WIP Standard
J1699/3
The main purpose of this Recommended Practice is to verify that vehicles are capable of communicating a minimum subset of information, in accordance with the diagnostic test services specified in SAE J1979: E/E Diagnostic Test Modes, or the equivalent document ISO 15031-5: Communication Between Vehicle and External Equipment for Emissions-Related Diagnostics – Part 5: Emissions-related diagnostic services. Any software meeting these specifications will utilize the vehicle interface that is defined in SAE J2534, Recommended Practice for Pass-Thru Vehicle Programming.
2015-09-29
Journal Article
2015-01-2846
Chunshan Li, Guoying Chen, Changfu Zong, Wenchao Liu
Abstract This paper presents a fault-tolerant control (FTC) algorithm for four-wheel independently driven and steered (4WID/4WIS) electric vehicle. The Extended Kalman Filter (EKF) algorithm is utilized in the fault detection (FD) module so as to estimate the in-wheel motor parameters, which could detect parameter variations caused by in-wheel motor fault. A motion controller based on sliding mode control (SMC) is able to compute the generalized forces/moments to follow the desired vehicle motion. By considering the tire adhesive limits, a reconfigurable control allocator optimally distributes the generalized forces/moments among healthy actuators so as to minimize the tire workloads once the actuator fault is detected. An actuator controller calculates the driving torques of the in-wheel motors and steering angles of the wheels in order to finally achieve the distributed tire forces. If one or more in-wheel motors lose efficacy, the FD module diagnoses the actuator failures first.
2015-09-29
Technical Paper
2015-01-2879
Evandro Silva
Abstract In recent years the commercial vehicle industry, specifically the heavy duty truck product line, has seen a rapid increase in the replacement of pure mechanical systems by electronic controlled systems. Engine, transmission, brakes, lighting, clusters, etc. are all monitored and/or controlled electronically. The adoption of electronic systems created a substantial change in the complexity of the heavy duty trucks systems. Currently Diagnostic Trouble Codes (DTC) displayed on instrument clusters, in the majority of the cases, are no longer generated by a single sensor/component failure, instead these DTCs are triggered by a system monitor flag, as the result of a below average performance or a failure of an entire system. This new level of complexity makes it very difficult for the current diagnostic methods and tools, to identify what is causing the equipment to operate below ideal conditions.
2015-09-22
Technical Paper
2015-36-0281
Marcelo Vandresen, James Silveira, Milton Pereira, Richard Chaplin, Gustavo Fernandes
Abstract Integrated controls for commercial dynamometers do not have appropriate characteristics to perform research and teaching tasks. These are developed to perform quick tests and its logic is prepared to obtaining the information in accordance with the technical standards. This way, the use for research is hindered because it does not have an interface that allows a refinement to the desired data ranges, t data sampling and the type of load that is applied. Its use for teaching is limited because these "standard" controls does not allow to analyze or to determine engines characteristics that are not covered through tests specified by the standards, so the use of this tool as an important part in professional training formed by the institution.
2015-09-16
Collection
This collection of technical papers addesses health management - subsystems; IVHM business case; health monitoring - structures; vehicle level health management; and prognostics and diagnostics.
2015-09-15
Technical Paper
2015-01-2583
James Hare, Shalabh Gupta, Nayeff Najjar, Paul D'Orlando, Rhonda Walthall
Abstract This paper addresses the issues of Fault Detection and Isolation (FDI) in complex networked systems such as the Environmental Control System (ECS) of an aircraft. The ECS controls and supplies pressurized air to the aircraft and consists of multiple subsystems that in turn consist of interconnected components, heterogeneous sensing devices, and feedback controllers. These complex interconnections and feedback control loops make fault detection and isolation a very challenging task in the ECS. For example, a faulty component yields off-nominal outputs which are inputs to the other coupled components. This coupling leads to off-nominal outputs from otherwise healthy components, thus causing unwanted false-alarms. Secondly, due to off-nominal inputs, the healthy components are driven beyond their normal operating conditions, leading to cascading failures.
2015-09-15
Technical Paper
2015-01-2582
Andre Silva, Nayeff Najjar, Shalabh Gupta, Paul D'Orlando, Rhonda Walthall
Abstract The Environmental Control System (ECS) of an aircraft provides thermal and pressure control of the engine bleed air for comfort of the crew members and passengers onboard. For safe and reliable operation of the ECS under complex operating environments, it is critical to detect and diagnose performance degradations in the system during early phases of fault evolution. One of the critical components of the ECS is the heat exchanger, which ensures proper cooling of the engine bleed air. This paper presents a wavelet-based fouling diagnosis approach for the heat exchanger.
2015-09-15
Technical Paper
2015-01-2589
Julien Feau, Philippe Chantal, Jayant Sen Gupta
Abstract Modern aircraft, such as A380 or A350 for Airbus, are very well connected in flight to ground stations through wireless communications. For maintenance and operations purpose, the aircraft is programmed to send regularly information such as flight reports based on the BITE messages (Built-In Test Equipment) or standard reports based on the value of physical parameters. Moreover, Airbus is capable of sending requests (called uplinks) to the aircraft to retrieve the value of different parameters in almost real-time. This ability, associated with adequate process, improves significantly the reaction time of the diagnostic and prognostic solutions that Airbus can provide to its customers. Traditionally Health Monitoring is considered useful when the Potential to Functional failure (P-F) interval is greater than one flight cycle.
2015-09-15
Technical Paper
2015-01-2592
Joao Pedro Malere, Wlamir Olivares Loesch Vianna
Abstract This paper presents a method to determine the root cause of an aircraft component failure by means of the aircraft fault messages history. The k-Nearest Neighbors (k-NN) and the Tree-Augmented naive Bayes (TAN) methods were used in order to classify the failure causes as a function of the fault messages (predictors). The contribution of this work is to show how well the fault messages of aircraft systems can classify specific components failure modes. The training set contained the messages history from a fleet and the root causes of a butterfly valve reported by the maintenance stations. A cross-validation was performed in order to check the loss function value and to compare both methods performance. It is possible to see that the use of just fault messages for the valve failure classification provides results that close to 2/3 and could be used for faster troubleshooting procedures.
2015-09-15
Technical Paper
2015-01-2587
Matthew Smith, Peter F. Sulcs, Rhonda Walthall, Mark Mosher, Gregory Kacprzynski
Abstract The Aircraft System Health Management (ASHM) tool is a UTC developed web application that provides access to Aircraft Condition Monitoring Function (ACMF) reports and Flight Deck Effects (FDE) records for Boeing 787®, A320®, and A380® aircraft. The tool was built with a flexible architecture to field a range of off-board diagnostics and prognostics modules designed to transform an abundance of data into actionable and timely knowledge about fleet health. This paper describes the system architecture and implementation with a focus on “lessons learned” in applying diagnostic and prognostics algorithms to available fleet data. Key topics include ensuring analytic robustness, design for cross-enterprise collaboration and defining a workable approach to testing, validating and deploying prognostics and diagnostics models with various degrees of complexity. A case study is provided related to fluid leak detection within an environmental control subsystem.
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