This document describes requirements for standardized processes (and associated technologies) that ensure type design data are retrievable and usable for the life of a type certificate (50+ years). These processes are primarily concerned with, but not limited to, digital type design data retained in threedimensional representations and associated data that is required for complete product definition, such as tolerances, specification call-outs, product structure and configuration control data, etc. This process standard includes process requirements for managing the evolution of technologies required to ensure the availability of the data for the life of the product. This data must be available to meet regulatory, legal, contractual and business requirements. This process standard is not intended to incorporate every company specific requirement and does not dictate specific organizational structures within a company.
This SAE Aerospace Recommended Practice (ARP) provides guidance for the presentation of gas turbine engine transient performance models with the capacity to be implemented as computer programs operating in real time and is intended to complement AS681. Such models will be used in those applications where a transient program must interface with physical systems. These applications are characterized by the requirement for real time transient response. These models require attention to unique characteristics that are beyond the scope of AS681. This document is intended to facilitate the development of mathematical models and the coordination of their requirements with the user. It will not unduly restrict the modeling methodology used by the supplier. The objective of this document is to define a recommended practice for the delivery of mathematical models intended for real time use. Models used in this application may also be contained in deliverable computer programs covered by AS681.
The purpose of this document is to specify the functional requirements for a miniature connector to be used for health monitoring purposes on aircrafts (including harsh environment such as the powerplant). It is actually a family of miniature connectors that is specified in this document for various uses (e.g. pin counts) and environments. This specification will be used by the SAE connector committee to work on a dedicated connector standard.
This standard defines the minimum requirements for conducting Measurement Systems Analysis (MSA) for variable and attribute assessment on characteristics as defined on the drawing or specification. It does not define the detailed analytical methods for each type of study as these can be found in existing published texts (see Section 2 for guidance).
This SAE Recommended Practice presents a series of standard calculations and numerical methods for processing safety test instrumentation data that has been acquired during impact tests with instruments installed in ATD’s (crash test dummies), vehicle structures, and laboratory fixtures. The output data from performing these calculations may have applications that include energy analysis, biomechanical analysis, regulation compliance, or other purposes. However, application of the output data from these calculations is outside the scope of this document. It is the intent of this document to present a basic set of calculations that are applicable to test labs that follow the practices set forth by SAE J211-1, SAE J211-2, SAE J2570, and SAE J1733. For the calculations that are described in other sources, the relevant documents are referenced.
This SAE Aerospace Information Report (AIR) provides a performance station designation system for unconventional propulsion cycles and their derivatives. The station numbering conventions presented herein are for use in all communications concerning propulsion system performance such as computer programs, data reduction, design activities, and published documents. They are intended to facilitate calculations by the program user without unduly restricting the method of calculation used by the program supplier. The contents of this document will follow AS755 where applicable.
This SAE Standard specifies the ESD test methods and procedures necessary to evaluate electronic modules intended for vehicle use. It describes test procedures for evaluating electronic modules in complete vehicles. A procedure for verifying the simulator that is used to generate the electrostatic discharges is given in Appendix A. Functional status classifications for immunity to ESD are given in Appendix B.
This SAE Aerospace Standard (AS) covers combustion heaters used in the following applications: a. Cabin heating (all occupied regions and windshield heating) b. Wing and empennage anti-icing c. Engine and accessory heating (when heater is installed as part of the aircraft) d. Aircraft de-icing
This ARP is intended to promote better understanding of gas system characteristics and operation in order to aid in system selection and design. Various gas systems are classified in a broad sense, component operation is described in moderate detail, pertinent design parameters are discussed, and possible modes for system operation are listed.
Define and develop test parameters, test methods, measurements, and acceptable performance criteria for composite aircraft seat structures.
As a simulation of road driving, wind tunnel testing of full-size vehicles produces certain errors in the aerodynamic forces, aerodynamic moments, and surface pressures. The magnitude of these errors, in general, depends on the following: a.) Flow quality, b.) Determination of the reference dynamic pressure, c.) Wind tunnel floor boundary layer, d.) Test section geometry and position of the car within that geometry, e.) Shape of the vehicle, f.) Blockage ratio: The ratio of the cross-sectional area of the vehicle to the cross-sectional area of the wind tunnel nozzle, g.) Wheel rotation, and h.) Internal flow in the model. The SAE Standards Committee, Open Throat Wind Tunnel Adjustments, had as a goal to document the knowledge of the influence of model interference on wind tunnel test results for automotive open jet wind tunnels. This document contains the following information related to this subject: a.) Design data of open throat wind tunnels, b.)
The ARP shall cover the objectives and activities of Verification & Vallidation Processes required to assure high quality and/or criticality level of an IVHM Systems and Software.
This SAE Aerospace Recommended Practice (ARP) documents a common understanding of terms, compliance issues and occupant injury criteria to facilitate certification of oblique facing seat installations specific to Part 25 aircraft.
This document discusses, in broad general terms, typical present instrumentation practice for post-overhaul gas turbine engine testing. Production engine testing and engine development work are outside the scope of this document as they will typically use many more channels of instrumentation, and in most cases will have requirements for measurements that are never made in post-overhaul testing, such as fan airflow measurements, or strain measurements on compressor blades. The specifications for each parameter to be measured, in terms of measurement range and measurement accuracy, are established by the engine manufacturers. Each test cell instrument system should meet or exceed those requirements. Furthermore, each instrument system should be recalibrated regularly, to ensure that it is still performing correctly.
This specification covers the general requirements for aircraft tank mounted, centrifugal type, fuel booster pumps, used for engine fuel feed and/or fuel transfer.
This document describes the CAD model data of legs and back hardware available from SAE for the HPM-1 three-dimensional H-point machine. The elements of the CAD model include the feet, lower and thighs as well as headroom probe and t-bar. Also included are datum points and lines, and calibration references. The intended purpose for this information is to provide a CAD reference for design and benchmarking as well as a calibration reference for the physical HPM-1 audits. The content and format of the data files that are available are also described. The actual CAD model files are included with this product and are provided in the following formats: CATIA v4 (without parametrics), CATIA v5 (without parametrics), IGES, and STEP.
This document describes guidelines, methods and tools used to perform the ongoing safety assessment process for transport airplanes in commercial service (hereafter, airplane). The process described herein is intended to support an overall safety management program. It is associated with showing compliance with the regulations, and also with assuring a company that it meets its own internal standards. The methods outlined herein identify a systematic means, but not the only means, to assess ongoing safety. This document does not address the economic decision-making associated with the safety management process. While this decision-making is an integral part of the safety management process, this document addresses only the ongoing safety assessment process. To put it succinctly, this document addresses the "Is it safe?" part of safety management. It does not address the "How much does it cost?" part of the safety management.
This Bulletin provides a brief description of tin whisker formation and describes various methods recommended by government and industry to reduce the risk of tin whisker-induced failures in electronic hardware. It is not a mandate nor does it contain any requirements.
This SAE Aerospace Information Report (AIR) examines the need for and the application of a power train usage metric that can be used to more accurately determine the TBO for helicopter transmissions. It provides a formula for the translation of the recorded torque history into mechanical usage. It provides examples of this process and recommends a way forward. This document of the SAE HM-1 IVHM Committee is not intended as a legal document and does not provide detailed implementation steps, but does address general implementation concerns and potential benefits.
This SAE Aerospace Information Report (AIR) provides information on aircraft cabin air quality, including: - Airborne contaminant gases, vapors, and aerosols. - Identified potential sources. - Comfort, health and safety issues. - Airborne chemical measurement. - Regulations and standards. - Operating conditions and equipment that may cause aircraft cabin contamination by airborne chemicals (including Failure Conditions and normal Commercial Practices). - Airborne chemical control systems. It does not deal with airflow requirements.
The purpose of this SAE Information Report is to list and explain major equipment, instrumentation, and procedure variables which can affect inter-laboratory differences and repeatability of photometric measurements of various lighting devices listed in SAE Technical Reports. The accuracy guidelines listed in the report are for the purpose of controlling variables that are not a direct function of the lighting device being measured. The control of these individual variables is necessary to control the overall accuracy of photometric measurements. These accuracy guidelines apply to the measurement of the luminous intensities and reflected intensities of devices at the specified geometrically distributed test points and areas. These guidelines do not apply to photometric equipment used to measure license plate lamps.
This document describes the CAD model data available from SAE for the two-dimensional H-point template (HPM-1).
This SAE Recommended Practice identifies graphic symbols used in electrical circuit diagrams. The symbols aid troubleshooting electrical systems.
Potential Failure Mode and Effects Analysis in Design (Design FMEA), Potential Failure Mode and Effects Analysis in Manufacturing and Assembly Processes (Process FMEA)
This FMEA Standard describes Potential Failure Mode and Effects Analysis in Design (DFMEA) and Potential Failure Mode and Effects Analysis in Manufacturing and Assembly Processes (PFMEA). It assists users in the identification and mitigation of risk by providing appropriate terms, requirements, ranking charts, and worksheets. As a Standard, this document contains requirements "must" and recommendations "should" to guide the user through the FMEA process. The FMEA process and documentation must comply with this Standard as well as any corporate policy concerning this Standard. Documented rationale and agreement with the customer is necessary for deviations in order to justify new work or changed methods during customer or third-party audit reviews.
This ARP provides insights on how to perform a cost benefit analysis (CBA) to determine the return on investment that would result from implementing an integrated Health Management (HM) system on an air vehicle. The word “integrated” refers to the combination or “roll up” of sub-systems health management tools to create a platform centric system. The document describes the complexity of features that can be considered in the analysis, the different tools and approaches for conducting a CBA and differentiates between military and commercial applications. This document is intended to help those who might not necessarily have a deep technical understanding or familiarity with HM systems but want to either quantify or understand the economic benefits (i.e., the value proposition) that a HM system could provide.
This SAE Aerospace Information Report (AIR) provides Nuclear, Biological and Chemical (NBC) protection considerations for environmental control system (ECS) design. It is intended to familiarize the ECS designer with the subject in order to know what information will be required to do an ECS design where NBC protection is a requirement. This is not intended to be a thorough discussion of NBC protection. Such a document would be large and would be classified. Topics of NBC protection that are more pertinent to the ECS designer are discussed in more detail. Those of peripheral interest, but of which the ECS designer should be aware are briefly discussed. Only radiological aspects of nuclear blast are discussed. The term CBR (Chemical, Biological, and Radiological) has been used to contrast with NBC to indicate that only the radiological aspects of a nuclear blast are being discussed.
This SAE Recommended Practice describes how to position and posture the H-point design tool (HPD) described in Appendix B, and how to establish the seating reference point (SgRP), design H-point travel path, and other key reference points that are used in the design and specification of both driver and passenger seat positions. This practice also provides a method for determining the length of the seat track for a driver seat that adjusts fore/aft. The seat track length is based on a desired level of driver accommodation, assuming a U.S. population containing an equal number of male and female drivers. The procedure can be used to establish driver seat track accommodation for new vehicle designs or to evaluate accommodation in existing vehicles. A general method for determining driver seat track length for any driver population (male and female stature distribution) at any selected accommodation percentile and gender mix is given in Appendix A.
This document provides dimension definitions that facilitate geometric quantification and evaluation of seats. This document has been designed for use in CAD, however, many dimensions require establishing HPM position and attitude. Refer to the appropriate document for these procedures. These dimensions are package independent in that they do not require use of the HPM-ll supplemental thigh/leg/shoe. Three types of seat geometry reference points and measurements have been developed. 1. Simple reference points and measurements not related to H-point 2. H-point dependent reference points and measurement that utilize the seat characterization capabilities of the HPM to quantify seat measurements 3. Cross sectional seat trim outlines For convenience and simplicity, many terms associated with H-point devices use human body parts in their name.
Methods will be developed to characterize In Flight Entertainment (IFE) component impact performance separate from seat design. These methods will address both initial seat head impact criterion (HIC) testing and subsequent IFE component changes. Methods will evaluate head blunt trauma, post-impact sharp edges, and egress impediment. Criteria development will involve defining test methods, test parameters, measurements, and acceptance criteria. Particular emphasis on evaluating IFE changes that require coordination and evaluation per SAE ARP 6448, Appendix B.
This SAE Recommended Practice establishes a uniform procedure for a flat-road simulation of a mountain-fade test of the brake systems of light-duty trucks and multipurpose passenger vehicles up to and including 4500 kg (10 000 lb) GVW and all classes of passenger cars. The purpose of this test code is to establish brake system characteristics while simulating a mountain descent. This procedure is intended to be used to evaluate the following characteristics of a brake system: a. Brake temperature relative to fluid boil b. Fade resistance and reserve pedal travel c. Overall structural durability d. Subjective stability