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2017-10-31
White Paper
WP-0003
Actuators are the key to sophisticated machines that can perform complex tasks previously done by humans.
2017-10-08
Technical Paper
2017-01-2408
Lei Zhou, Hongxing Zhang, Zhenfeng Zhao, Fujun Zhang
Abstract The Opposed Piston Two-Stroke (OPTS) engine has many advantages on power density, fuel tolerance, fuel flexibility and package space. A type of self-balanced opposed-piston folded-crank train two-stroke engine for Unmanned Aerial Vehicle (UAV) was studied in this paper. AVL BOOST was used for the thermodynamic simulation. It was a quasi-steady, filling-and-emptying flow analysis -- no intake or exhaust dynamics were simulated. The results were validated against experimental data. The effects of high altitude environment on engine performance have been investigated. Moreover, the matching between the engine and turbocharger was designed and optimized for different altitude levels. The results indicated that, while the altitude is above 6000m, a multi-stage turbocharged engine system need to be considered and optimized for the UAV.
2017-10-08
Technical Paper
2017-01-2215
Mingming Ma
Abstract A lubricating system modeling method based on flight test data is proposed in this paper. ANN model based on a large number of flight test data is trained and validated, and models of 6 lubricating system parameters in all engine operation settings and whole flight envelope are established. Model results are in good agreement with flight test results, which shows feasibility and effectiveness of the presented modeling method. The model results are packaged in dynamic link library, and the coordination between calculating model and GDAS is accomplished. Comparison of model and flight test results in real-time monitoring of flight test comes true, thus on-line trend monitoring of oil parameters is implemented and applied. Additionally, input parameters are gradually decreased as new input parameter group of ANN structure. Oil parameter model is trained and validated again with the new group of parameters, until leading to unacceptable bias between model and flight test results.
2017-10-08
Journal Article
2017-01-2293
Jim Barker, Jacqueline Reid, Sarah Angel Smith, Colin Snape, David Scurr, Graham Langley, Krina Patel, Anastarsia Carter, Cris Lapthorn, Frank Pullen
Abstract Studies of diesel system deposits continue to be the subject of interest and publications worldwide. The introduction of high pressure common rail systems resulting in high fuel temperatures in the system with the concomitant use of fuels of varying solubilizing ability (e.g. ULSD and FAME blends) have seen deposits formed at the tip of the injector and on various internal injector components. Though deposit control additives (DCAs) have been successfully deployed to mitigate the deposit formation, work is still required to understand the nature and composition of these deposits. The study of both tip and internal diesel injector deposits (IDID) has seen the development of a number of bench techniques in an attempt to mimic field injector deposits in the laboratory. One of the most used of these is the Jet Fuel Thermal Oxidation Tester or JFTOT (ASTM D3241).
2017-10-08
Journal Article
2017-01-2293.01
Jim Barker, Jacqueline Reid, Sarah Angel Smith, Colin Snape, David Scurr, Graham John Langley, Krina Patel, Anastarsia C.M. Carter, Cris Lapthorn, Frank Pullen
ABSTRACT
2017-09-19
Technical Paper
2017-01-2019
Rakshath G Poojary, Mohammed Ali Jouhar, Abubakar K
Abstract Human Powered Helicopter which uses man power to operate. The main aim of this paper is to design commercially available vehicle for an Adventure Sporting under 5-6 lakh Indian Rupees. This structural design is extremely lightweight and strong. The product is designed in such a way that it can be easily assembled and dismantled for transportability and storage. We developed an aero-structural optimization scheme for rotor design, including an aerodynamic model with included ground effect prediction, finite-element analysis and integrated composite failure analysis, and a detailed weight estimation scheme. This was solely build on computer CAD models. This design includes the use of gear box to increase the output. The Aerodynamic analysis was done using CFD and BET (blade element theory-Bhramwell) in MATLAB.
2017-09-19
Technical Paper
2017-01-2017
Catherine Ninah, Brian Strevens, Cole Barcia, Isabelle Labbe, Michael Frenna, Austin Faulconer, Keon Habbaba, Katherine Loundy, Louis Schaefer, Alexa Frost, Andrew Foran, Robert Brown, Luis Rabelo
Abstract The National Aeronautics and Space Administration (NASA) is preparing for a manned mission to Mars to test the sustainment of civilization on the planet Mars. This research explores the requirements and feasibility of autonomously producing fuel on Mars for a return trip back to Earth. As a part of NASA’s initiative for a manned trip to Mars, our team’s work creates and analyzes the allocation of resources necessary in deploying a fuel station on this foreign soil. Previous research has addressed concerns with a number individual components of this mission such as power required for fuel station and tools; however, the interactions between these components and the effects they would have on the overall requirements for the fuel station are still unknown to NASA. By creating a baseline discrete-event simulation model in a simulation software environment, the research team has been able to simulate the fuel production process on Mars.
2017-09-19
Technical Paper
2017-01-2022
Katherine Loundy, Louis Schaefer, Andrew Foran, Catherine Ninah, Khristopher Bandong, Robert Brown, Hunter Heston, John-Paul Steed, William Young, Mark Heinrich, Luis Rabelo
Abstract The future of human exploration in the solar system is contingent on the ability to exploit resources in-situ to produce mission consumables. Specifically, it has become clear that the success of a manned mission to Mars will likely depend on fuel components created on the Martian surface. While several architectures for an unmanned fuel production surface facility on Mars exist in theory, a simulation of the performance and operation of these architectures has not been created. In this paper, the framework describing a simulation of one such architecture is defined. Within this architecture, each component of the base is implemented as a state machine, with the ability to communicate with other base elements as well as a supervisor. An environment supervisor is also created which governs low level aspects of the simulation such as movement and resource distribution, in addition to higher-level aspects such as location selection with respect to operations specific behavior.
2017-09-19
Technical Paper
2017-01-2021
Numair Mazgaonkar, Andrew Stankovich
Abstract For large aerospace assemblies in finite element (FE) analysis problems, contact interaction between the surrounding bodies has to be established to simulate the load transferred between the components, like aircraft engine carrying bracket assemblies, spigots assemblies etc., and understand the effects of interaction between respective parts. In some cases, depending upon geometry of the assembly, the region of study may not be contact area but the stresses acting within the parts themselves. If there is no geometric or material non-linearity in such problems, a new contact formulation method known as Fast Contact can be used in these contact regions. In this method, contact non-linearity could be introduced to simulate the problem but friction between the contacting parts should not be present. Currently, there is a scope for applying this method for solving FE problems in the aerospace and rail industry.
2017-09-19
Technical Paper
2017-01-2020
Michael Croegaert
Abstract Modern military aircraft platforms are using more and more power which results in an ever increasing power density (SWaP). This in turn, generates more heat that has to be dissipated from the instrument panel and cockpit of the aircraft. Complicating this further is that the use of structural composites which are not efficient conductors of heat and the mission requirements of small heat signatures. Therefore alternative means of extracting the heat from the avionics systems must be used. Liquid cooled systems have the advantage over air cooled systems of a much higher heat transfer rate and the fact that the heat can be transported a significant distance from the source. Liquid cooled avionics have their own challenges as well.
2017-09-19
Technical Paper
2017-01-2029
Thibaut BILLARD, Cedric Abadie, Bouazza Taghia
Abstract The present paper reports non-electrically intrusive partial discharge investigations on aeronautic and electric vehicle motors fed by SiC inverter drive under variable environmental conditions. A representative test procedure and experimental set-up based on operating aeronautic conditions are essential to ensure the accuracy and reliability of partial discharge test on aircraft systems to make informed decisions on insulation system design choice. The aim of this paper is to demonstrate the feasibility of partial discharge test of the insulation system on a different type of motor under such conditions, both electrically and environmentally. To do so, the paper will start by detailing the innovative experimental set-up to be used in the study. It mainly consists in a high-voltage (1000V) inverter drive using SiC components to provide fast rise time surges.
2017-09-19
Technical Paper
2017-01-2028
Steven Nolan, Patrick Norman, Graeme Burt, Catherine Jones
Abstract Turbo-electric distributed propulsion (TeDP) for aircraft allows for the complete redesign of the airframe so that greater overall fuel burn and emissions benefits can be achieved. Whilst conventional electrical power systems may be used for smaller aircraft, large aircraft (~300 pax) are likely to require the use of superconducting electrical power systems to enable the required whole system power density and efficiency levels to be achieved. The TeDP concept requires an effective electrical fault management and protection system. However, the fault response of a superconducting TeDP power system and its components has not been well studied to date, limiting the effective capture of associated protection requirements. For example, with superconducting systems it is possible that a hotspot is formed on one of the components, such as a cable. This can result in one subsection, rather than all, of a cable quenching.
2017-09-19
Technical Paper
2017-01-2025
Eugenio Rodriguez
Abstract One of the most important activities associated with the Aerospace or Defense industry is maintenance. Maintainability procedures have a direct impact on safety and operational availability of systems. The processes and procedures that are used during maintenance activities, whether removing and replacing a component of a system, or conducting troubleshooting, are generally discrete by design, and in most cases, a maintainer, or a field service representative (FSR), will follow a sequence of steps as part of a maintenance work package or work instruction to complete the necessary tasks. Depending on the system, those maintenance activities could be complex, requiring a large maintenance window and the availability of resources to ensure completion.
2017-09-19
Technical Paper
2017-01-2033
Minh-khoa. Lam, Christopher Buterhaugh, Luis Herrera, Bang Tsao
Abstract The amount of electrical power required for future aircraft is increasing significantly. In this paper, a comprehensive model of a drive shaft with multiple degrees of freedom was developed and integrated to detailed engine and electrical network models to study the impact of higher electrical loads. The overall system model is composed of the engine, shafts, gearbox, and the electric network. The Dynamic Dual Spool High Bypass JT9D engine was chosen for this study. The engine was modeled using NASA’s T-MATS (Toolbox for the Modeling and Analysis of Thermodynamic Systems) software. In the electrical side, one generator was connected to the Low Pressure (LP) shaft and the other to the High Pressure (HP) shaft. A modified model of the shafts between the engine and the accessory gearbox was created.
2017-09-19
Technical Paper
2017-01-2039
Michael Sielemann, Changsoo Lee, Victor-Marie LeBrun, Chiwoo Ahn, Arnaud Colleoni, Dongkyu Lee, JeongSeok Lee, Anh Nguyen, Katrin Proelss, Hyon Min Yoon
Abstract Thermal management on aircraft has been an important discipline for several decades. However, with the recent generations of high performance aircraft, thermal management has evolved more and more into a critical performance and capability constraint on the whole aircraft level. Fuel continues to be the most important heat sink on high performance aircraft, and consequently the requirements on thermal models of fuel systems are expanding. As the scope of modeling and simulation is widened in general, it is not meaningful to introduce a new isolated modeling and simulation capability. Instead, thermal models must be derived from existing model assets and eventually enable integration across several physical domains. This paper describes such an integrated approach based on the Modelica Fuel System Library and the 3DExperience Platform.
2017-09-19
Technical Paper
2017-01-2034
Bailey Hall, Benjamin Palmer, Tyler Milburn, Luis Herrera, Bang Tsao, Joseph Weimer
Abstract Future aircraft will demand a significant amount of electrical power to drive primary flight control surfaces. The electrical system architecture needed to source these flight critical loads will have to be resilient, autonomous, and fast. Designing and ensuring that a power system architecture can meet the load requirements and provide power to the flight critical buses at all times is fundamental. In this paper, formal methods and linear temporal logic are used to develop a contactor control strategy to meet the given specifications. The resulting strategy is able to manage multiple contactors during different types of generator failures. In order to verify the feasibility of the control strategy, a real-time simulation platform is developed to simulate the electrical power system. The platform has the capability to test an external controller through Hardware in the Loop (HIL).
2017-09-19
Technical Paper
2017-01-2052
K Friedman, G Mattos, K Bui, J Hutchinson, A Jafri, J Paver PhD
Abstract Aircraft seating systems are evaluated utilizing a variety of impact conditions and selected injury measures. Injury measures like the Head Injury Criterion (HIC) are evaluated under standardized conditions using anthropomorphic dummies such as those outlined in 14 CFR part 25. An example test involves decelerating one or more rows of seats and allowing a lap-belted dummy to impact components in front of it, which typically include the seatback and its integrated features. Examples of head contact surfaces include video monitors, a wide range of seat back materials, and airbags. The HIC, and other injury measures such as Nij, can be calculated during such impacts. A minimum test pulse, with minimum allowable acceleration vs time boundaries, is defined as part of the regulations for a frontal impact. In this study the effects of variations in decelerations that meet the requirements are considered.
2017-09-19
Technical Paper
2017-01-2044
Mithilesh Kumar Sahu, Tushar Choudhary, Sanjay Y
Abstract Aircraft engines powering propulsion of the aircraft is the key component of the system. In aircraft industry it is desirable that an aircraft engines should supply high speeds (for military fighters) with low maintenance (for civil airplanes). In this regard an integration of gas turbine engines with traditional propeller has been introduced and termed as turboprop engine. In present work, a gas turbine with cooled blading has been proposed to be the turboprop engine which has been exergoeconomically analyzed to assess the performance and economics related to the proposed turboprop engine. Exergo-economic analysis is a tool which combines thermodynamic analysis and economic principles to provide information that is helpful to predict thermodynamic performance and total cost of the engine (thermal system). The methodology includes energy, exergy and cost balance equations for component-wise modelling of whole system.
2017-09-19
Technical Paper
2017-01-2046
Pejman Akbari, Ian Agoos
Abstract The Wave Disk Engine (WDE) is a novel engine that has the potential for higher efficiency and power density of power-generation systems. A recent version of wave disk engine architecture known as the two-stage WDE has been studied to address existing challenges of an existing WDE. After describing the engine operation, a cold air-standard thermodynamic model supporting the physical phenomena occurring inside the device is introduced to evaluate performance of the engine. The developed model is general and does not depend on the shape of the wave rotor, it can be applied to radial and axial combustion wave rotors integrated with turbomachinery devices. The analysis starts with predicting internal waves propagating inside the channels of the engine and linking various flow states to each other using thermodynamics relationships. The goal is to find analytical expressions of work output and efficiency in terms of known pressure and temperature ratios.
2017-09-19
Technical Paper
2017-01-2060
Joseph Dygert, Patrick Browning, Magdalena Krasny
Abstract The dielectric barrier discharge (DBD) has seen significantly increased levels of interest for its applications to various aerodynamic problems. The DBD produces stable atmospheric-pressure non-thermal plasma with highly energetic electrons and a variety of ions and neutral species. The resulting plasma often degrades the dielectric barrier between the electrodes of the device, ultimately leading to actuator failure. Several researchers have studied a variety of parameters related to degradation and time-dependent dielectric breakdown of various polymers such as PMMA or PVC that are often used in actuator construction. Many of these studies compare the degradation of these materials to that of borosilicate glass in which it is claimed that there is no observable degradation to the glass. Recent research at West Virginia University has shown that certain actuator operating conditions can lead to degradation of a glass barrier and can ultimately result in failure.
2017-09-19
Technical Paper
2017-01-2047
Tyler Vincent, Joseph Schetz, K. Lowe
Abstract Analysis and design of total temperature probes for accurate measurements in hot, high-speed flows remains a topic of great interest in aerospace propulsion and a number of other engineering areas. Despite an extensive prior literature on the subject, prediction of error sources from convection, conduction and radiation is still an area of great concern. For hot-flow conditions, the probe is normally mounted in a cooled support, leading to substantial axial conduction along the length of the probe. Also, radiation plays a very important role in most hot, high-speed conditions. One can apply detailed computational methods for simultaneous convection, conduction and radiation heat transfer, but such approaches are not suitable for rapid, routine analysis and design studies. So, there is still a place for low-order approximate methods, and that is the subject of this paper.
2017-09-19
Technical Paper
2017-01-2059
Enrico Cestino, Giacomo Frulla, Renzo Duella, Paolo Piana, Francesco Pennella, Francesco Danzi
Abstract Future generations of civil aircrafts and unconventional unmanned configurations demand for innovative structural concepts to improve the structural performance, and thus reduce the structural weight, but also to allow possible material couplings to be made. Static and dynamic aeroelastic stability can be altered by these couplings. It is therefore necessary to use an accurate and computationally efficient beam model during the preliminary design phase. A stiffened box, made of isotropic material, but with the stiffeners oriented so that they originate the expected bending/torsion coupling, is considered in the present work. The overall equivalent bending, torsional and coupled stiffness is derived by means of homogenization of the shell skin and of the stiffener plate stiffness. A new equivalent homogeneous orthotropic material is determined and introduced into the equivalent plate configuration.
2017-09-19
Technical Paper
2017-01-2062
Tushar Choudhary, Mithilesh Sahu, Shreya KRISHNA
Abstract Gas turbine technology has traditionally been used by the aviation industry for powering the aircraft including acting as APU. Operational unmanned aerial vehicle (UAV) has a gas turbine which is used as Auxiliary Power Unit (APU) which generically have overall efficiency not exceeding 35% which limits the range in terms of time in the air for the same APU fuel carried onboard. Gas turbine exhaust heat energy is largely wasted and there is scope of its utilization by thermally coupling it with a solid-oxide fuel cell (SOFC). By coupling SOFC with the gas turbine (GT) based power system, a hybrid SOFC-GT based APU system has been proposed for thermodynamic analysis, and the thermal efficiency of the proposed system can be enhanced by 77%. This paper focuses on a thermodynamic cycle analysis of an internal reformed solid oxide fuel cell which is integrated with the gas turbine to form a hybrid APU system for an UAV.
2017-09-19
Technical Paper
2017-01-2058
Francesco Noziglia, Paolo Rigato, Enrico Cestino, Giacomo Frulla, Alfredo Arias-Montano
Abstract Innovative aircraft design studies have noted that uncertainty effects could become significant and greatly emphasized during the conceptual design phases due to the scarcity of information about the new aero-structure being designed. The introduction of these effects in design methodologies are strongly recommended in order to perform a consistent evaluation of structural integrity. The benefit to run a Robust Optimization is the opportunity to take into account uncertainties inside the optimization process obtaining a set of robust solutions. A major drawback of performing Robust Multi-Objective Optimization is the computational time required. The proposed research focus on the reduction of the computational time using mathematic and computational techniques. In the paper, a generalized approach to operate a Robust Multi-Objective Optimization (RMOO) for Aerospace structure using MSC software Patran/Nastran to evaluate the Objectives Function, is proposed.
2017-09-19
Technical Paper
2017-01-2071
Keith Miazgowicz
The advent of turbochargers and the Eco-Boost technology at Ford in gasoline engines creates new challenges that need to be addressed with innovative designs. One of them is flow induced noise caused by airflow entering the turbocharger during off design operation. At certain vehicle operation conditions, the mass flow rate and pressure ratio are such that compressor wheel can generate a wide range of acoustic frequencies. Characterization of ‘whistles’ or pure tonal noises, ‘whoosh’ or broad band frequency noise caused by flow separation from the blade surfaces, and chirps, where the frequency increases or decreases with time are a few of the common error states. Understanding the fundamental mechanisms of such noise generation is necessary for developing effective countermeasures for the noise source generation. Computational Aero-Acoustic (CAA) analyses are performed to study the effects of inlet and outlet conditions to find the source of the noise.
2017-09-19
Technical Paper
2017-01-2072
Yilian Zhang, Qingzhen Bi, Nuodi Huang, Long Yu, Yuhan Wang
Abstract Interference-fit riveting is a critical fastening technique in the field of aerospace assembly. The fatigue and sealing performance of the rivet joint are determined by the interference-fit level of the rivet joint. As a result, it is of great importance to measure the interference-fit level accurately and effectively. Conventional interference-fit level measurement methods can be divided into direct measurement (destructive test on test-piece) and indirect measurement (off-line dimensional measurement of upset rivet head). Both methods cannot be utilized in automatic riveting. In this paper, an on-line non-destructive measurement method is developed to measure the interference-fit level. By taking full advantage of servo-driving riveting integrated with force measurement, the force-deformation data of the deformed rivet can be obtained in real time. The recognized feature points from the force-deformation data can reflect the height of the upset rivet head.
2017-09-19
Technical Paper
2017-01-2064
Parvez Alam M, Dinesh Manoharan, Satheesh Chandramohan, Sabarish Chakkath, Sunil MAURYA
Abstract In the present market, multiple sophisticate and expensive Thrust Test Rigs for Brushless Motors (BLDC Motor) are available making it impossible to conduct such thrust analysis on a regular and cost effective basis. Moreover the present test rigs are incapable to measure high Thrust values. This needs specialized thrust testing rig which is more expensive. This paper aims at Design & Development of the Small Scale Test Rig Setup for measurement of the thrust of any Brushless DC motor and helps in refining the Selection of motor and propeller. This is a set up based on cost efficiency factor to implement such rigs, test and for comparing the static thrust produced by the BLDC motor. The fairly simple construction contains a weighing machine, a Tachometer and a Wattmeter to measure the Thrust, RPM and the Current Drawn respectively, and provide comprehensive, accurate and efficient data coming from the BLDC Motor including the Propeller and Electronic Speed Control (ESC).
2017-09-19
Technical Paper
2017-01-2070
Nicholas Anderson, Joseph Gao, Eric Whitman, Srikanth Gururajan
Abstract Recent advances in Small Unmanned Aerial Systems (SUAS) or drone technologies has resulted in their widespread use in a number of civilian applications, such as aerial imaging, infrastructure inspection, precision agriculture, among others. While this technology is accessible for everyone, it still requires a highly skilled operator to be able to successfully operate these drones in a safe and efficient manner. At the same time, developments in Virtual/Augmented Reality (V/AR) technologies present opportunities for combining the two into novel applications and use cases by providing an intuitive interface for interacting with the drones - opening up possibilities for safe and effective use of drones by relatively untrained operators.
2017-09-19
Technical Paper
2017-01-2088
Long Yu, Qingzhen Bi PhD, Yilian Zhang, Yuhan Wang
Abstract A novel normal measurement device for robotic drilling and countersinking has been developed. This device is mainly composed of three contact displacement sensors and a spherically compliant clamp pad. The compliance of the clamp pad allows it to be perpendicular to the part when the Multi-Function End Effector (MFEE) drives it to clamp the part surface prior to drilling, while the displacement sensors are used to measure the movement of the clamp pad relative to the MFEE. Once the sensors’ position is calibrated, the rotation angle of the clamp pad can be calculated by the displacement of the sensors. Then, the normal adjustment of MFEE is obtained, and the adjustment process can be achieved by the Rotation Tool Center Point (RTCP) function of robot. Thus, an innovative method based on laser tracker to identify the position of sensors is proposed.
2017-09-19
Technical Paper
2017-01-2108
Denis Buzdalov, Alexey Khoroshilov
Different modelling techniques intended to deal with complexity of modern IMA systems are widely used now. Models can be used to help developers to lay out relevant information structurally. They can also be used to perform different formal analyses on machine-readable models like schedulability analysis, network load checks, WCET for software parts, FTA and FMEA and etc. For some kinds of analyses, special models are created on different stages of development. We suppose that reuse of models for different aspects and development stages is generally a good thing. In some cases it allows to reduce costs on development process; also it allows to make preservation of consistency between models more automatic. We are aware that using the same model for different stages or aspects can cause additional cost in the model maintenance. In this paper we are trying to make a step to further (including practical) research on this topic.
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