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2015-01-14
Technical Paper
2015-26-0166
Rakesh Kumar, Aditya Malladi, Sridhar lingan Sr
For the purpose of effective occupant restraint, seat belt anchorage test is required to prevent any failure at anchorage locations during vehicle crash. In India seat belt anchorages (SBA) certification test is mandatory for M and N types of category vehicles with regards to forward and rearward facing seats in the vehicle. During the development phase failure at seat anchorage location was observed in physical test, which resulted in vehicle not meeting the regulatory requirement. This phenomenon of anchorage failure was captured through FE simulations and correlation was done to understand the root cause of failure for future development. CAE based design proposals were developed by considering various parameters which influence the load path and force distribution at seat belt and seat anchorage locations. This paper talks about a detailed study done to estimate effects of variation in design, material and thickness properties at anchorage locations.
2015-01-14
Technical Paper
2015-26-0241
Maria de Odriozola, Ignacio Lázaro, Adria Ferrer
Safety is one of the main criteria that is taken into account by new vehicle buyers. Therefore, manufacturers must achieve excellent results in all safety requirements to ensure a successful new vehicle model launching. Additionally, the current safety requirements in the European market are more demanding than ever, especially in consumer tests, as new dummies and crash configurations are being introduced. This paper focusses on the new dummy that will be introduced in the new Euro NCAP Side Impact Testing protocol in 2015, the WorldSID. Furthermore, special attention has been paid on the comparison between this dummy and the dummy that is being currently used, the EuroSID II. For many years, all Side Impact Crash Test studies have been put into practice considering the results achieved from the EuroSID II dummy. The introduction of the WorldSID to the crash test world has become a milestone not only for vehicle manufacturers but also for crash test laboratories.
2015-01-14
Technical Paper
2015-26-0169
Simhachalam Bade, Lakshmanarao C
There is a growing need for improved conceptual vehicle designs along with alternative materials to reduce the damage to the passengers and structures in aerospace and automotive industries. The energy absorption characteristics of materials play a major role in designing a safe vehicle for transport. In this paper, compression behavior and energy absorption of aluminum alloy AA6061 and AA7005 tubes in T4 and T6 conditions are investigated by experimental and numerical methods. The AA7005 and AA6061 tubes are solution heat treated and then aged to achieve the final strength in T6 condition. Experimental compression test results have shown improved energy absorption of tubes in T6 condition compared to tubes in T4 condition. There is less variation of energy among the tested samples. The mean load is compared with the results obtained from analytical formulas. Tensile properties have been obtained from tensile tests using UTM for both AA6061 and AA7005 tubes.
2015-01-14
Technical Paper
2015-26-0154
Anand Ramalingam, Saravanakumar Thangamani
In the highly competitive automotive industry, safety and robustness become indispensable. Vibration requirements and crash-worthiness of automotive components have become stringent over the years. Therefore designers are facing huge challenges for fulfilling both criteria as these requirements become contradictory in some applications. The Fuel Delivery Module (FDM) comprising flange and swirl pot assembly, is mounted on fuel tank. It pumps fuel from tank to the engine. Flange mounted on fuel tank opening, provides proper sealing. Swirl pot assembly comprises of fuel pump, pump holder and fuel level sensor. It is positioned inside the tank by two axially spring loaded struts connected to the flange. During crash, FDM undergoes sudden deceleration. Due to inertia, swirl pot assembly creates bending moment in the flange-strut interface. At such adverse condition, flange should not exhibit crack on the sealing side, as it might expose fuel in the fuel tank to the atmosphere.
2015-01-14
Technical Paper
2015-26-0191
Pablo Cruz, Jose Antonio Muñoz, Jordi Viñas
Abstract Robust and reliable FE-model spotweld characterization has been a challenge since spotweld technology was incorporated extensively into the automotive industry. The innovation required leads to constant enhancement of product performance; reduced time-tomarket, cost and weight. The need for quality requires robust development tools, consistency of design decisions, andrepeatability of the development process. Proper spotweld characterization has a clear impact on the above-mentioned needs and carmakers invest in efforts to increase the efficiency of the development process. Furthermore, the continuoususage of new steel grades increases the complexity of the topic. This paper presents an in-depth spotweld study that involves three different spotweld specimens: KSII; lap shear and peeling, for automotive steel grades and usual part thicknesses for each steel grade.
2014-12-09
WIP Standard
J850
Fixed rigid barrier collisions can represent severe automotive impacts. Deceleration conditions during fixed rigid barrier collisions are more readily reproducible than those occurring during impacts with yielding barriers. Barrier collision tests are conducted on automotive vehicles to obtain information of value in reducing occupant injuries and in evaluating structural integrity. The purpose of this SAE Recommended Practice is to establish sufficient standardization of barrier collision methods so that results of similar tests conducted at different facilities can be compared. The barrier device may be of almost any configuration, such as flat, round, offset, etc.
2014-12-09
WIP Standard
J972
Collision tests are conducted on automotive vehicles to obtain information of value in evaluation of structural integrity and in reducing the risk of occupant injuries. The deformation resulting from a moving rigid barrier impact is more severe at a given speed than that produced by using an actual vehicle, but is more readily reproducible than that occurring during vehicle to vehicle impacts. The purpose of this SAE Recommended Practice is to establish sufficient standardization of such moving barriers and moving barrier collision methods so that results of tests conducted at different facilities may be compared.
2014-11-02
WIP Standard
AS4459C
This SAE Aerospace Standard (AS) establishes the requirements for externally swaged tube-fitting assemblies used in aircraft fluid systems in the following pressure classes: B (1500 psi or 10 500 kPa), and D (3000 psi or 21 000 kPa), and in temperature types I (-65 to 160 °F or -55 to 70 °C), and II (-65 to 275 °F or -55 to 135 °C) of AS2001. This specification covers a common Cres, titanium, and aluminum fittings that may be used for a range of operating pressures up to 3000 psi with different tubing materials and tubing wall thicknesses, and is assembled with the same tooling in accordance with AS5902. Table 10 shows applicable aerospace fitting part number standard and tubing materials and operating pressures.
2014-11-02
WIP Standard
AS5008B
Scope is unavailable.
2014-10-27
WIP Standard
AS6306
create a standard derived from AS4383 but with dry film lube
2014-08-26
WIP Standard
J1624
The SAE Recommended Practice applies to all commercial, self- propelled motor vehicles which transport property or passengers when: gross weight~the vehicle has a gross weight rating of more than 4540 kg (10 000 lb); fuel~the fuel used has a boiling point above 0 °C (32 °F) at normal atmospheric pressure.
2014-08-26
WIP Standard
J703
This SAE Recommended Practice applies to all commercial, self-propelled, or towed motor vehicles which transport property or passengers in interstate commerce in which the gross vehicle weight rating or gross combination weight rating exceeds 4550 kg (10 000 lb).
2014-08-22
WIP Standard
ARP1536B
This Aerospace Recommended Practice (ARP) establishes a method of testing, and criteria for comparative evaluation of the abrasion resistance of chafe guard, and also establishes standard test equipment to be used in conducting these tests. This ARP establishes a standard test criteria for the evaluation of chafe guards intended to afford protection from abrasion and chafing of hose assemblies and adjacent components. For test purposes, a stainless steel wire braided hose assembly, such as MIL-H-25579, shall be used. The information obtained from testing will be applicable to any hose assembly because testing ceases when the chafe guard has worn through to the test assembly.
2014-08-11
Standard
J3026_201408
This SAE Recommended Practice describes the testing procedures that may be used to evaluate the integrity of ground ambulance-based occupant seating and occupant restraint systems for workers and civilians transported in the patient compartment of an ambulance when exposed to a frontal or side impact. This Recommended Practice was based on ambulance patient compartment dynamics and is not applicable to other vehicle applications or seating positions. This Recommended Practice is structured to accommodate seating systems installed in multiple attitudes including but not limited to side-facing, rear-facing, and forward-facing.
2014-07-28
WIP Standard
AS1975F
This SAE Aerospace Standard (AS) defines the requirements for a polytetrafluoroethylene (PTFE) lined, para-aramid fiber reinforced, hose assembly suitable for use up to 4000 psi, and up to 275 °F, aircraft and missile hydraulic and pneumatic systems.
2014-07-14
Standard
J3043_201407
This SAE Recommended Practice describes the dynamic and static testing procedures required to evaluate the integrity of an equipment mount device or system when exposed to a frontal or side impact (i.e. a crash impact). Its purpose is to provide equipment manufacturers, ambulance builders, and end-users with testing procedures and, where appropriate, acceptance criteria that, to a great extent, ensure equipment mount devices or systems meet the same performance criteria across the industry. Prospective equipment mount manufacturers or vendors have the option of performing either dynamic testing or static testing. Descriptions of the test set-up, test instrumentation, photographic/video coverage, test fixture, and performance metrics are included.
2014-07-14
Standard
J3027_201407
This SAE Recommended Practice describes the testing procedures required to evaluate the integrity of a ground ambulance-based patient litter, litter retention system, and patient restraint when exposed to a frontal or side impact. Its purpose is to provide litter manufacturers, ambulance builders, and end-users with testing procedures and, where appropriate, acceptance criteria that, to a great extent ensures the patient litter, litter retention system, and patient restraint utilizes a similar dynamic performance test methodology to that which is applied to other vehicle seating and occupant restraint systems. Descriptions of the test set-up, test instrumentation, photographic/video coverage, test fixture, and performance metrics are included.
2014-07-08
Standard
AS1946D
This SAE Aerospace Standard (AS) defines the requirements for polytetrafluoroethylene (PTFE) lined, metallic reinforced, hose assemblies suitable for use in aerospace hydraulic, fuel and lubricating oil systems at temperatures between -67 °F and 450 °F for Class I assemblies, -67 °F and 275 °F for Class II assemblies, and at nominal pressures up to 1500 psi. The hose assemblies are also suitable for use within the same temperature and pressure limitations in aerospace pneumatic systems where some gaseous diffusion through the wall of the PTFE liner can be tolerated. The use of these hose assemblies in pneumatic storage systems is not recommended. In addition, installations in which the limits specified herein are exceeded, or in which the application is not covered specifically by this standard, for example oxygen, shall be subject to the approval of the procuring activity.
2014-07-07
Standard
AS4141C
Scope is unavailable.
2014-07-07
Standard
AS4140C
Scope is unavailable.
2014-07-07
Standard
AS4138C
Scope is unavailable.
2014-07-07
Standard
AS4139C
Scope is unavailable.
2014-07-07
Standard
AS4137C
Scope is unavailable.
2014-07-02
WIP Standard
J2505
This SAE Recommended Practice provides guidelines for procedures and practices used to obtain and record measurements and to analyze and present results of frictional drag tests of a vehicle with its brakes fully applied at a given roadway location. It is for use at accident sites and test sites and is applicable to straight-line stopping of vehicles such as passenger cars, light trucks and vans under fully braked conditions including locked-wheel skids for vehicles with a conventional braking system and for vehicles with full or partial antilock braking systems (ABS). The average deceleration resulting from a given series of tests is intended to be representative of a frictional drag factor for the conditions under which the test was conducted such as the type of vehicle, type and condition of tires, roadway material and roadway surface conditions. The frictional drag factor is intended to conform to use with the stopping distance formula (Fricke, 1990) as stated in Equation 1.
2014-06-25
Standard
J3044_201406
This SAE Recommended Practice describes the test procedures for conducting rear impact occupant restraint and equipment mounting integrity tests for ambulance patient compartment applications. Its purpose is to describe crash pulse characteristics and establish recommended test procedures that will standardize restraint system and equipment mount testing for ambulances. Descriptions of the test set-up, test instrumentation, photographic/video coverage, and the test fixtures are included.
2014-06-17
Standard
AS24654A
Scope is unavailable.
2014-06-16
Standard
AS24651A
Scope is unavailable.
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