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WIP Standard
2014-08-18
This SAE Standard is intended to be used as a guide for manufacturers and users of general purpose industrial machines to provide a reasonable degree of protection for personnel during normal operation and servicing. This document excludes skid steers which are covered by SAE J1388. Avoidance of accidents also depends upon the care exercised by such persons (see SAE J153). Inclusion of this standard instate, federal, or any laws or regulations where flexibility of revision is lacking is discouraged.
Standard
2014-07-09
The guidelines for operator and bystander protection in this recommended practice apply to towed, semimounted or mounted flail mowers and flail power rakes when powered by a propelling tractor or machine of at least 15 kw (20 hp), intended for marketing as industrial mowing equipment and designed for cutting grass and other growth in public use areas such as parks, cemeteries and along roadways and highways. The use of the word "industrial" is not to be confused with "in-plant industrial equipment". This document does not apply to: 1. Turf care equipment primarily designed for personal use, consumption or enjoyment of a consumer in or around a permanent or temporary household or residence. 2. Machines designed primarily for agricultural purposes but which may be used for industrial use. 3. Self powered or self propelled mowers or mowing machines. Where other standards are referenced, such reference applies only to the document identified, not revisions thereof. 1.1 Purpose—To establish guidelines for operator and bystander protection for flail mowers and flail power rakes whose intended use falls within the scope of this document.
Standard
2014-07-09
This SAE Standard establishes performance criteria for towed, semi-mounted, or mounted and arm type rotary mowers with one or more blade assemblies of 77.5 cm blade tip circle diameter or over, mounted on a propelling tractor or machine of at least 15 kW, intended for marketing as industrial mowing equipment and designed for cutting grass and other growth in public use areas such as parks, cemeteries, and along roadways and highways. The use of the word “industrial” is not to be confused with “in-plant industrial equipment.” This document does not apply to: a. Turf care equipment primarily designed for personal use, consumption, or enjoyment of a consumer in or around a permanent or temporary household or residence. b. Equipment designed primarily for agricultural purposes but which may be used for industrial use. c. Self-powered or self-propelled mowers or mowing machines.
Technical Paper
2014-05-07
Frederico A. A. Barbieri, Vinicius de Almeida Lima, Leandro Garbin, Joel Boaretto
Abstract Brazil presents a very diverse road and traffic conditions and due to several factors the number of truck accidents is very high. Inside truck accidents group, the one that causes the highest number of losses and fatalities is the rollover crash and understanding rollover dynamics is very important to prevent such events. The diversity of cargo vehicles arrangements requires a detailed study regarding the dynamic behavior these vehicle combinations in order to increase operation safety. The same tractor unit can be used with different types and numbers of trailers and/or semi-trailers, each one with different suspension configurations. These truck combinations have distinct dynamic performances that need evaluation. In this sense, this work presents a first phase study on the dynamic behavior of different types of cargo vehicle configuration. A 6×2 tractor is combined with a two distinct grain semi-trailer with different types of suspension: pneumatic and leaf spring. The study is conducted in order to verify the difference in dynamic behavior and the resulting stability of the two configurations in different conditions of speed and maneuvers.
Technical Paper
2014-04-01
P. Prasad, D. Dalmotas, A. German
Abstract This paper presents the analysis of a series of frontal crash tests conducted by the Insurance Institute of Highway Safety that are commonly referred to as Small Overlap Impacts (SOI). The occurrence and severity of such frontal impacts in the real world were estimated using two different methods. Both methods used the National Automotive Sampling Scheme (NASS), which is a stratified sample of crashes in the US. The first method utilized an algorithm commonly known as Frontal Impact Taxonomy (FIT). The second method was based on comparison of deformation patterns of vehicles involved in frontal crashes in the NASS data files with those produced in tests conducted by the IIHS. FIT analysis of the data indicate that approximately 7.5% of all 11-1 o'clock frontal crashes in NASS are represented by the IIHS SOI test condition and they account for 6.1% of all serious-to-fatal injuries to front seat occupants restrained by seat belts and airbags. Based on the analysis of test and crash front end damage data, it is estimated that the IIHS SOI test mode represents 3% to 8% of all fatal crashes and 4.6 to 9% of all MAIS3+F injury producing frontal crashes.
Technical Paper
2014-04-01
Jan Vychytil, Jaroslav Manas, Hana Cechova, Stanislav Spirk, Ludek Hyncik, Ludek Kovar
Abstract The paper concerns the development of a new scalable virtual human body model. The model has been developed to assess safety risk during various complex crash scenarios including impacts from different directions. The novel approach described couples the basic multi-body structure with deformable segments, resulting in short calculation time. Each multi-body structure segment carries the particular surface parts that are linked to the segment with non-linear springs representing the behavior of related soft tissues. The response of particular body segments (head, thorax, pelvis, lower extremities) is validated in known impact scenarios and the response of the model is tuned to the experimental corridors obtained from literature. The tuning process involved the adjustment of both model material and numerical parameters in order to get the correct response for all the tests. Several energy level impacts from different directions are usually considered in order to generalize the model; to test its robustness and correct biofidelic performance.
Technical Paper
2014-04-01
James Nelsen, Chang Su Seo
Abstract This paper outlines an improved methodology to perform calculations to verify the compliance of automotive door latch systems to minimum legal requirements as well as to perform additional due diligence calculations necessary to comprehend special cases such as roll over crashes and locally high inertial loadings. This methodology builds on the calculation method recommended by SAE J839 and provides a robust and clear approach for application of this method to cable release systems, which were not prevalent at the time J839 was originally drafted. This method is useful in and of itself but its utility is further increased by the application of the method to a Computer Aided Design (CAD) template (in this case for Catia V5), that allows some automation of the calculation process for a given latch type. This will result in a savings of time, fewer errors and allows for an iterative concurrent analysis during the design process.
Technical Paper
2014-04-01
Ishika Zonina Towfic, Jennifer Johrendt
Abstract The development of a collision severity model can serve as an important tool in understanding the requirements for devising countermeasures to improve occupant safety and traffic safety. Collision type, weather conditions, and driver intoxication are some of the factors that may influence motor vehicle collisions. The objective of this study is to use artificial neural networks (ANNs) to identify the major determinants or contributors to fatal collisions based on various driver, vehicle, and environment characteristics obtained from collision data from Transport Canada. The developed model will have the capability to predict similar collision outcomes based on the variables analyzed in this study. A multilayer perceptron (MLP) neural network model with feed-forward back-propagation architecture is used to develop a generalized model for predicting collision severity. The model output, collision severity, is divided into three categories - fatal, injury, and property damage only.
Technical Paper
2014-04-01
Alan R. Wedgewood, Patrick Granowicz, Zhenyu Zhang
Abstract Materials used in automotive components play a key role in providing crash safety to passengers and pedestrians. DuPont's lightweight hybrid material technology, which combines injection molded fiber reinforced plastics with drape molded woven composite materials, provides safety engineers with stiff energy absorbing alternatives. In an effort to validate the hybrid material's crash performance while avoiding expensive crash testing, numerical tools and methodologies are applied in evaluation of a hybrid composite test beam. Multi-scale material models capturing nonlinear strain-rate dependency, anisotropic characteristics, and failure criteria, are calibrated on a fiber reinforced plastic and a woven fabric. The fiber orientation and warp/weft angles were extracted from injection and drape molding simulation. The material laws and orientation information are coupled in a single finite element analysis to predict the performance of the hybrid composite beam under a dynamic three point bending load.
Technical Paper
2014-04-01
Xin Xie, Yaqian Zheng, Xiaona Li, Bernard Sia, Ping Zhong, Guobiao Yang, Lianxiang Yang
Measuring deformation under dynamic loading is still a key problem in the automobile industry. The first spatial phase-shift shearography system for relative deformation measurement is reported. Traditional temporal phase-shift technique-based shearography systems are capable of measuring relative deformation by using a reference object. However, due to its low acquisition rate, the existing temporal phase-shift shearography system can be only used under static loading situations. This paper introduces a digital shearography system which utilizes the spatial phase-shift technique to obtain an extremely high acquisition rate. The newly developed spatial phase-shift shearography system uses a Michelson-Interferometer as the shearing device. A high power laser at 532nm wavelength is used as the light source. A one mega pixels high speed CCD camera is used to record the speckle pattern interference. The spatial frequency carrier is introduced by tilting one of the mirrors in the Michelson-Interferometer.
Technical Paper
2014-04-01
Horst Lanzerath, Niels Pasligh
Abstract Structural adhesives are widely used across the automotive industry for several reasons like scale-up of structural performance and enabling multi-material and lightweight designs. Development engineers know in general about the effects of adding adhesive to a spot-welded structure, but they want to quantify the benefit of adding adhesives on weight reduction or structural performance. A very efficient way is to do that by applying analytical tools. But, in most of the relevant non-linear load cases the classical lightweight theory can only help to get a basic understanding of the mechanics. For more complex load cases like full car crash simulations, the Finite Element Method (FEM) with explicit time integration is being applied to the vehicle development process. In order to understand the benefit of adding adhesives to a body structure upfront, new FEM simulation tools need to be established, which must be predictive and efficient. Therefore new FEM crash methods for structural adhesives have been investigated and validated with the help of test results.
Technical Paper
2014-04-01
Mathias Poklitar, Lothar Seybold
As part of the launch of the refrigerant R-1234yf there were a number of studies done regarding the ignition behavior of this new refrigerant in passenger cars. These tests were conducted by a number of automobile manufacturers, component suppliers, and the refrigerant supplier under laboratory conditions at the component and vehicle level. In November 2009 the international automotive industry concluded that the R-1234yf can be used safely in automotive air conditioning systems. Further tests were conducted by different automobile manufacturers, suppliers, and the refrigerant supplier under various laboratory and vehicle operation conditions means hot surfaces in the engine compartment. A number of vehicle manufactures have conducted full vehicle crash tests. In this paper, real world accidents are analyzed using the German In-Depth Accident Study (GIDAS) database as well as the thermal parameters for ignition of R-1234yf, i.e. concentration and surface temperature to create a worst-case scenario.
Technical Paper
2014-04-01
Pit Schwanitz, Sebastian Werner, Johannes Zerbe, Dietmar Göhlich
Abstract A new methodology for crash sensitive vehicle structures has been developed to be used during the early stage of the Product Development Process (PDP). By frontloading significant and simplified CAE simulations and the use of stochastic optimization methods in conjunction with highly parametric CAD models, new concepts can be quickly identified and evaluated based on reliable product insight. Vehicle crashboxes have been chosen for verification of the methodology. An analysis of different but comparable vehicles showed a large variety of designs although they all absorb the energy of low speed crashes within a velocity of up to 15km/h. A powerful optimization model with a parametric geometry engine, a crash-solver and suitable optimization software, used within a batch process, has been established. The optimal results for one particular crashbox concept are presented to demonstrate the methodology and the benefit of the approach. Due to the relocation of the variant calculation at early stage, the optimization potential can be used extensively.
Technical Paper
2014-04-01
Stacy M. Imler, Michelle F. Heller, Christine C. Raasch, Heather N. Watson, Ke Zhao
Abstract The risk of sustaining injury in rear impact collisions is correlated to collision severity as well as other factors such as restraint usage. The most recent National Automotive Sampling System-Crashworthiness Data System (NASS-CDS) data available (1997 to 2011) were analyzed to identify accidents involving passenger vehicles that have experienced an impact with a principal direction of force (PDOF) between 5:00 and 7:00, indicating a rear impact collision. The Abbreviated Injury Scale (AIS) was used as an injury rating system for the involved vehicle occupants who were at least sixteen years old and were seated in the outboard seating positions of the front row. These data were further analyzed to determine injury risk based on resultant delta-V and restraint system use. Each body region (head, spine, thorax, abdomen, upper extremity, and lower extremity) was considered separately. Risk of injury for each of these regions was examined based on delta-V, which is an indicator of crash severity in the absence of intrusion into the occupant compartment.
Technical Paper
2014-04-01
Dietmar Otte, Birgitt Wiese
This study deals with the risk of injury to the bicyclist's head and the benefits of wearing a bicycle helmet in terms of reduction of injury severity or even injury avoidance. The accident data of 4,245 injured bicyclists as a randomized sample, collected by a scientific research team within the GIDAS project (German In-Depth Accident Study) were analyzed. Given that head injuries result in approximately 40% of bicycle-related crashes, helmet usage provides a sensible first-level approach for improving incidence and severity of head injuries. The effectiveness of the bicycle helmet was examined using descriptive and multivariate analysis for 433 bicyclists with a helmet and 3,812 bicyclists without a helmet. Skull fractures, severe brain injuries and skull base fractures were up to 80% less frequent for bicyclists wearing a helmet. Among individuals 40 years of age and older, a significant increase of severe head injuries occurred if no helmet was used compared to younger persons with helmet.
Technical Paper
2014-04-01
Lisa P. Gwin, Herbert Guzman, Enrique Bonugli, William Scott, Mark Freund
Abstract There is a paucity of recent data quantifying the injury risk of forces and accelerations that act on the whole body in a back-to-front direction. The purpose of this study was to quantify the level of back-to-front accelerations that volunteers felt were tolerable and non-injurious. Instrumented volunteers were dropped supine onto a mattress, and their accelerations during the impact with the mattress were measured. Accelerometers were located on the head, upper thoracic and lower lumbar regions. Drop heights started at 0.6 m (2 ft) and progressed upward as high as 1.8 m (6 ft) based on the test subjects' consent. The test panel was comprised of male and female subjects whose ages ranged from 25 to 63 years of age and whose masses ranged from 62 to 130 kg (136 to 286 lb). Peak head, upper thoracic and lower lumbar accelerations of 25.9 g, 29.4 g and 39.6 g were measured. There was considerable restitution in the impacts with the mattress and the test subjects experienced changes in velocity (ΔVs) of 5.2-11.4 m/s (11.6-25.5 mph).
Technical Paper
2014-04-01
Bethany L. Suderman, Irving S. Scher, Randal P. Ching
Abstract Previous studies have shown that occupant kinematics in lateral impacts are different for near- and far-side occupants. Additionally, injuries to far-side occupants in high-speed lateral impacts have been better documented in the scientific literature; few studies have looked at low-speed far-side occupants. The purpose of this study was to determine the risk of lumbar spine injury for restrained and unrestrained far-side occupants in low- to moderate- speed lateral impacts. The NASS/CDS database was queried for far-side occupants in lateral impacts for different levels of impact severity (categorized by Delta-V): 0 to 8 km/h, 8 to 16 km/h, 16 to 24 km/h and 24 to 32 km/h. To further understand the lumbar spine injuries sustained by occupants in real-world impacts, far-side lateral impact tests with ATDs from the NHTSA Biomechanics Test Database were used to estimate lumbar loads in generic far-side sled tests. From the NASS-CDS data, the risk of an AIS2+ lumbar spine injury was less than 0.2% for lateral impacts with Delta-V's less than 32 km/h.
Technical Paper
2014-04-01
Wade D. Bartlett, Duane Meyers
Abstract The evasive capabilities of motorcycles and riders are often an important consideration when analyzing a motorcycle crash. Specifically, the longitudinal distance or time required for a motorcycle to move laterally some distance can be of critical interest. Previous publications on this topic have not all measured the same thing and have often included limited test data so their results can be difficult to compare or apply. In addition to reviewing some of the literature on the topic, this paper will present the results of a series of tests conducted with four riders on four motorcycles swerving 2 m (6.5 ft) to their left after passing through a gate at speeds of 40 to 88 km/h (25 to 55 mi/h). The most recent testing involved relatively skilled riders who had faster transitions and greater willingness to lean than the “average” rider generally described in the literature. Separating the perception-reaction time from the evaluation of the turn-away maneuver itself simplifies the analysis, though wide individual performance variation still exists.
Technical Paper
2014-04-01
Nathan A. Rose, Neal Carter
Abstract In a 2012 paper, Brach, Brach, and Louderback (BBL) investigated the uncertainty that arises in calculating the change in velocity and crush energy with the use of the CRASH3 equations (2012-01-0608). They concluded that the uncertainty in these values caused by variations in the stiffness coefficients significantly outweighed the uncertainty caused by variations in the crush measurements. This paper presents a revised analysis of the data that BBL analyzed and further assesses the level of uncertainty that arises in CRASH3 calculations. While the findings of this study do not invalidate BBL's ultimate conclusion, the methodology utilized in this paper incorporated two changes to BBL's methodology. First, in analyzing the crash test data for several vehicles, a systematic error that is sometimes present in the reported crush measurements was accounted for and corrected. This systematic error arises when a vehicle's plastic bumper fascia rebounds more than the underlying structure, creating an air gap and causing the reported crush measurements both to underestimate the actual deformation and to exhibit more scatter than they otherwise would.
Technical Paper
2014-04-01
Raed E. El-jawahri, Tony R. Laituri, Agnes S. Kim, Stephen W. Rouhana, Para V. Weerappuli
In the present study, transfer equations relating the responses of post-mortem human subjects (PMHS) to the mid-sized male Hybrid III test dummy (HIII50) under matched, or nearly-identical, loading conditions were developed via math modeling. Specifically, validated finite element (FE) models of the Ford Human Body Model (FHBM) and the HIII50 were used to generate sets of matched cases (i.e., 256 frontal impact cases involving different impact speeds, severities, and PMHS age). Regression analyses were subsequently performed on the resulting age-dependent FHBM- and HIII50-based responses. This approach was conducted for five different body regions: head, neck, chest, femur, and tibia. All of the resulting regression equations, correlation coefficients, and response ratios (PHMS relative to HIII50) were consistent with the limited available test-based results.
Technical Paper
2014-04-01
R. Matthew Brach, Raymond M. Brach, Katherine Pongetti
Little experimental data have been reported in the crash reconstruction literature regarding high-speed sideswipe collisions. The Insurance Institute for Highway Safety (IIHS) conducted a series of high-speed, small overlap, vehicle-to-barrier and vehicle-to-vehicle crash tests for which the majority resulted in sideswipe collisions. A sideswipe collision is defined in this paper as a crash with non-zero, final relative tangential velocity over the vehicle-to-barrier or vehicle-to-vehicle contact surface; that is, sliding continues throughout the contact duration. Using analysis of video from 50 IIHS small overlap crash tests, each test was modeled using planar impact mechanics to determine which were classified as sideswipes and which were not. The test data were further evaluated to understand the nature of high-speed, small overlap, sideswipe collisions and establish appropriate parameter ranges that can aid in the process of accident reconstruction. An example reconstruction of a small overlap, sideswipe collision using optimization methods based on the planar impact mechanics model is included in the paper.
Technical Paper
2014-04-01
Nathan A. Rose, Neal Carter, David Pentecost
Abstract PC-Crash™, a widely used crash analysis software package, incorporates the capability for modeling non-constant vehicle acceleration, where the acceleration rate varies with speed, weight, engine power, the degree of throttle application, and the roadway slope. The research reported here offers a validation of this capability, demonstrating that PC-Crash can be used to realistically model the build-up of a vehicle's speed under maximal acceleration. In the research reported here, PC-Crash 9.0 was used to model the full-throttle acceleration capabilities of three vehicles with automatic transmissions - a 2006 Ford Crown Victoria Police Interceptor (CVPI), a 2000 Cadillac DeVille DTS, and a 2003 Ford F150. For each vehicle, geometric dimensions, inertial properties, and engine/drivetrain parameters were obtained from a combination of manufacturer specifications, calculations, inspections of exemplar vehicles and full-scale vehicle testing. In each case, the full-throttle acceleration of the vehicles modeled in PC-Crash showed good agreement with the acceleration of the real vehicles in our road tests.
Collection
2014-04-01
This technical paper collection focuses on the latest research related to methods and techniques for reconstructing vehicular crashes involving wheeled and tracked vehicles, pedestrians, and roadside features. Emphasis is placed on experimental data and theoretical methods that will enable reconstructionists to identify, interpret and analyze physical evidence from vehicular crashes.
Technical Paper
2014-04-01
Greg A. Sullenberger
Abstract A well-established methodology has often been used to calculate a speed-at-impact from the overall distance that a pedestrian is thrown as a result of a vehicle-pedestrian impact. (Searle, SAE #831622 and SAE #930659). The formulae were derived for use on typical road surfaces, such as asphalt, concrete, and grass. Significant testing has been done to validate the formulae on these normal surfaces. The current research was completed to assess if the same formulae are also applicable to lower-friction surfaces, e.g. snow, ice. Test dummies were impacted by automobiles or launched from a ramp in order to simulate the airborne trajectory of a vehicle-pedestrian collision. Speeds were measured with a radar unit and/or the analysis of high speed video. The overall distance traveled by the dummy from impact/launch to final rest was measured. A calculated friction value for the overall throw distance was based upon the known speed and distance and a known or approximated angle of takeoff.
Standard
2013-12-17
This practice applies to guarding of engine cooling fans used on Off-Road Self-Propelled Work Machines defined in SAE J1116. It does not include guarding for belts, pulleys, or other rotating equipment used on these machines.
Book
2013-11-01
This title carries the papers developed for the 2013 Stapp Car Crash Conference, the premier forum for the presentation of research in impact biomechanics, human injury tolerance, and related fields, advancing the knowledge of land-vehicle crash injury protection. The conference provides an opportunity to participate in open discussion the causes and mechanisms of injury, experimental methods and tools for use in impact biomechanics research, and the development of new concepts for reducing injuries and fatalities in automobile crashes. The topics covered this year include: • Thoracic biomechanics • Neck injury biomechanics • Computational injury biomechanics • Biomechanical injury data analysis • Restraint and protective system injury assessment and evaluation • Development of future vehicle safety features
WIP Standard
2013-10-25
Develop a test procedure for the small female ball slider low speed test similar to J2876 for the 50th male.
WIP Standard
2013-10-22
This procedure establishes a recommended practice for performing a Low Speed Knee Slider test to the Hybrid III 50th Male Anthropomorphic Test Device (ATD or crash dummy). This test was created to satisfy the demand by the industry to have a certification test which resulted in similar results to an actual low energy automotive impact test. An inherent problem exists with the current certification procedure because the normal (2.75 m/s) knee slider test has test corridors that are not representative to these low energy impact tests. The normal test corridors specify a force requirement at 10 mm and at 18 mm and the low speed test needs to have a peak displacement around 10 mm.
Book
2013-10-14
J. Kirk Russell, John Melvin
For many years, the evolution of safety improvements in motorsports was the result of a combination of science and perceived safe practices. Most safety developments were not based on rigorous laboratory testing, but rather on intuition and a “let’s try it and see what happens” approach. During the last few decades, motorsports has benefited from the organized research efforts made possible by academia, manufacturers, and sanctioning bodies, leading to present-day motorsports safety methodologies based on solid data and testing. This compendium, edited by some of the foremost racing safety experts, comprises selected technical papers that document the development and implementation of key motorsports safety technologies now in use. It is intended to provide racing professionals and enthusiasts with a concise overview of the significant engineering developments in motorsports driver safety that has occurred during the past two decades. The 13 papers chosen for this compendium, published between 1990 and 2013, reflect landmark safety studies and developments of that time.
Technical Paper
2013-10-07
Eduardo Santos, Tiago Soares, Diana Vieira, Anthony Pimentel
In the past few years the automotive industry has shown an increasing concern on safety issues and predicting the right behavior of vehicle structures under crash situations has been a great preoccupation. CAE has a major role in crash validations, especially when predicting the rupture of fuel tanks, since avoiding any leaks has a great importance on the occupant's safety. Crash simulation of fuel tanks is a standard when developing this kind of product. However, with the increasing demand on more accurate models, new necessities appear. Accounting for the changes that the fabrication process makes on material properties is beginning to be a reality, especially with metal forming that brings local thinning and residual stresses to the fuel tank. In an attempt to build a more accurate model and to study the effect of local changes of material properties on the output of a crash analysis, this paper combines stamping and crash simulations. This is done by mapping the output results of an incremental metal forming simulation on the FEA model that will be input for the crash analysis.
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