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CURRENT
2016-04-05
Standard
J217_201604
This SAE Recommended Practice covers a high-quality corrosion-resisting steel wire, cold drawn, formed, and heat treated to produce uniform mechanical properties. It is magnetic in all conditions. It is intended for the manufacture of springs and wire forms that are to be heat treated after forming to enhance the spring properties. This document also covers processing requirements of the springs and forms fabricated from this wire.
CURRENT
2016-04-05
Standard
J230_201604
This SAE Recommended Practice covers a high-strength corrosion-resisting steel wire, uniform in mechanical properties, intended for the manufacture of springs and wire forms. It also covers processing requirements of springs and forms fabricated from this wire.
CURRENT
2016-04-05
Standard
J510_201604
NOTE—For leaf springs made to metric units, see SAE J1123. This SAE Standard is limited to concise specifications promoting an adequate understanding between spring maker and spring user on all practical requirements in the finished spring. The basic concepts for the spring design and for many of the details have been fully addressed in HS-J788, SAE Information Report, Manual on Design and Application of Leaf Springs, which is available from SAE Headquarters.
2016-04-05
Journal Article
2016-01-1468
Gray Beauchamp, Dana Thornton, William Bortles, Nathan Rose
Abstract Previous work demonstrated that the orientation of tire mark striations can be used to infer the braking actions of the driver [1]. An equation that related tire mark striation angle to longitudinal tire slip, the mathematical definition of braking, was presented. This equation can be used to quantify the driver’s braking input based on the physical evidence. Braking input levels will affect the speed of a yawing vehicle and quantifying the amount of braking can increase the accuracy of a speed analysis. When using this technique in practice, it is helpful to understand the sensitivity and uncertainties of the equation. The sensitivity and uncertainty of the equation are explored and presented in this study. The results help to formulate guidelines for the practical application of the method and expected accuracy under specified conditions. A case study is included that demonstrates the analysis of tire mark striations deposited during a real-world accident.
2016-04-05
Journal Article
2016-01-1479
Gray Beauchamp, David Pentecost, Daniel Koch, Nathan Rose
Abstract Tire mark striations are discussed often in the literature pertaining to accident reconstruction. The discussions in the literature contain many consistencies, but also contain disagreements. In this article, the literature is first summarized, and then the differences in the mechanism in which striations are deposited and interpretation of this evidence are explored. In previous work, it was demonstrated that the specific characteristics of tire mark striations offer a glimpse into the steering and driving actions of the driver. An equation was developed that relates longitudinal tire slip (braking) to the angle of tire mark striations [1]. The longitudinal slip equation was derived from the classic equation for tire slip and also geometrically. In this study, the equation for longitudinal slip is re-derived from equations that model tire forces.
2016-04-05
Journal Article
2016-01-1477
Pamela D'Addario, Ken Iliadis, Gunter Siegmund
Abstract The ability to accurately calculate a snowmobile’s speed based on measured track marks in the snow is important when assessing a snowmobile accident. The characteristics and length of visible snowmobile track marks were documented for 41 locked-track braking tests and 38 rolldown tests using four modern snowmobiles on a groomed/packed snow surface. The documented track mark lengths were used to quantify the uncertainty associated with using track mark length to estimate initial speed. Regression models were developed for both data sets. The regression model of the locked-track tests revealed that using an average deceleration of 0.36g over the length of the locked track mark provides a good estimate of the best-fit line through the data, with the upper and lower 95th percentile prediction interval bounds best represented by using deceleration rates of 0.23g and 0.52g respectively.
2016-04-05
Journal Article
2016-01-1526
Daniel V. McGehee, Cheryl A. Roe, Linda Ng Boyle, Yuqing Wu, Kazutoshi Ebe, James Foley, Linda Angell
Abstract Pedal misapplications may be rare, but the outcomes can be tragic. A naturalistic driving study with 30 drivers was conducted to gain a better understanding of foot pedal behaviors. Foot movements were observed from the moment subjects entered and positioned themselves in their vehicle, and continued through starting the ignition, shifting into gear, accelerating to driving speed, and finally, resting their foot after parking the vehicle. A coding methodology was developed to categorize the various foot movements and behaviors. Over 3,300 startup and parking sequences were coded. This paper describes the unique challenges involved in classifying foot movements and behaviors when drivers’ intentions are not known. For example, hesitant or interrupted foot movements often occurred when a driver was transitioning from a gas pedal press to a brake pedal press.
2016-04-05
Technical Paper
2016-01-1480
Jakub Zebala, Wojciech Wach, Piotr Ciępka, Robert Janczur
Abstract This article presents the results of an analysis of the yaw marks left by a car with normal pressure in all tires and then normal pressure in three tires and zero in one rear tire. The analysis is a continuation of research on influence of reduced tire pressure on car lateral dynamics in a passing maneuver, discussed in the SAE paper No. 2014-01-0466. Preliminary analysis of yaw marks has shown, that a wheel with zero pressure deposits a yaw mark whose geometry differs from the yaw mark made by a wheel with normal pressure based on which we could calculate: critical speed, slip angle and longitudinal wheel slip. The aim of the presented research was to analyze the yaw marks left by car with zero pressure in one rear wheel in order to check the possibility of determining the vehicle critical speed, slip angle and longitudinal wheel slip. It was reached by performing bench and road tests during which the vehicle motion parameters were recorded using GPS Data Logging System.
2016-04-05
Technical Paper
2016-01-1638
Eunhyek Joa, Kyongsu Yi, Kilsoo Kim
Abstract This paper presents the integrated chassis control(ICC) of four-wheel drive(4WD), electronic stability control(ESC), electronic control suspension(ECS), and active roll stabilizer(ARS) for limit handling. The ICC consists of three layers: 1) a supervisor determines target vehicle states; 2) upper level controller calculates generalized forces; 3) lower level controller, which is contributed in this paper, optimally allocates the generalized force to chassis modules. The lower level controller consists of two integrated parts, 1) longitudinal force control part (4WD/ESC) and 2) vertical force control part (ECS/ARS). The principal concept of both algorithms is optimally utilizing the capability of the each tire by monitoring tire saturation, with tire combined slip. By monitoring tire saturation, 4WD/ESC integrated system minimizes the sum of the tire saturation, and ECS/ARS integrated system minimizes the variance of the tire saturation.
2016-04-05
Technical Paper
2016-01-1627
Liangxiu Zhang, Guangqiang Wu
Abstract In order to improve the robustness and stability of autonomous vehicle at high speed, a path tracking approach which combines front steering and differential braking is investigated in this paper. A bicycle model with 3-DOFs is established and a linear time-varying predictive model using front steering as its control input can be derived. Based on model predictive theory, the path tracking issue using linear time-varying model predictive control can be transformed into an online quadratic programming problem with constraints. The expected front steering angle can be obtained from online moving optimization. Then the direct yawing control is adopted to treat two types of differential braking control. The first one investigates steady-state gain of yaw rate in linear 2-DOFs vehicle model, and designs a stable differential braking controller which is based on reference yaw rate.
2016-04-05
Technical Paper
2016-01-1647
Jing Li, Xiong Yang, Hui Miao, Zheng Tang Shi
Abstract A program of integrated electro-hydraulic braking system is proposed, and its structural composition and working principle are analyzed. According to the structural and mechanical characteristics of all key components, through some reasonable assumptions and simplifications, a motor, a brake master cylinder, four brake wheel cylinders, solenoid valves and an ESP (Electronic Stability Program) algorithm model is set up and simulations of typical braking conditions are carried out based on the Matlab/Simulink. Finally, after the assembly of each sub-model is complete and combining a vehicle which is set up in CarSim software environment, simulation tests and comprehensive performance analysis of the active safety stability control for a vehicle in double lane change and single lane change situations are carried out respectively.
2016-04-05
Technical Paper
2016-01-1640
Zhuoping Yu, Songyun Xu, Lu Xiong, Wei Han
Abstract An integrated-electro-hydraulic brake system (I-EHB) is presented to fulfill the requirements of active safety. Because I-EHB can control the brake pressure accurately and fast. Furthermore I-EHB is a decoupled system, so it could make the maximum regenerative braking while offers the same brake pedal feeling and also good for ADAS and unmanned driving application. Based on the analysis of current electrohydraulic brake systems, regulation requirements and the requirements for brake system, the operating mode requirements of I-EHB are formed. Furthermore, system topological structure and a conceptual design are proposed. After the selection of key components, the parameter design is accomplished by modeling the system. According to the above-mentioned design method, an I-EHB prototype and test rig is made. Through the test rig, characteristics of the system are tested. Results show that this I-EHB system responded rapidly.
2016-04-05
Technical Paper
2016-01-1354
Dejian Meng, Lijun Zhang, Zhuoping Yu
Abstract The transient thermo-mechanical coupling dynamic model of ventilated disc brake with asymmetrical outer and inner thickness was established by means of Msc-marc software. In the model, pad backplate is simplified as a rigid surface with the same shape of brake lining and is bonded together with brake lining. Control node is associated with the rigid surface and the equivalent force that replaces the pressure is applied on the control nodes, of which the degrees of freedom in radial and rotational directions are constrained. With distribution characteristics of disc temperature field, normal stress field and lateral thermo-elastic deformation and thickness for the evaluation, the impacts of brake pad constraints on brake thermomechanical coupling characteristics were analyzed. The simulation results show that the brake pad back plate is an important structure in brake thermo-mechanical coupling analysis, which can’t be ignored in simulation computing.
2016-04-05
WIP Standard
J1301
The scope and purpose of this SAE Recommended Practice is to provide a classification system for deformation sustained by trucks involved in collisions on the highway. Application of the document is limited to medium trucks, heavy trucks, and articulated combinations. The TDC classifies collision contact deformation, as opposed to induced deformation, so that the deformation is segregated into rather narrow limits or categories. Studies of collision deformation can then be performed on one or many data banks with assurance that data under study are of essentially the same type. Many of the features of the SAE J224 MAR80 have been retained in this document, although the characters within specific columns vary. Each document must therefore be applied to the appropriate vehicle type. It is also important to note that the Truck Deformation Classification (TDC) does not identify specific vehicle configurations and body types.
2016-04-05
Technical Paper
2016-01-1063
George Nerubenko
Abstract Up to 30% of engine noise is delivered by front end pulley combined with torsional vibration damper, and technically it is the main contributor to recorded engine noise level. So the novel solutions in terms of improving the design and performance of torsional vibration damper would help to reduce radically this component of engine noise. The results of dynamical study of patented torsional vibration damper combined with pulley are presented. Design and structure of torsional vibration damper is based on author’s US Patent 7,438,165 having the self-tuning control system for all frequencies in running engine in all operational regimes. Mathematical model has been used for the analysis of the emitting noise of engine having proposed torsional vibration damper. Attention is paid to mitigation of the sound power levels contributing by engine subsystem “end of crankshaft - torsional vibration damper - pulley”.
2016-04-05
Journal Article
2016-01-0277
Xingxing Feng, Kaimin Zhuo, Jinglai Wu, Vikas Godara, Yunqing Zhang
Abstract Interval inverse problems can be defined as problems to estimate input through given output, where the input and output are interval numbers. Many problems in engineering can be formulated as inverse problems like vehicle suspension design. Interval metrics, instead of deterministic metrics, are used for the suspension design of a vehicle vibration model with five degrees of freedom. The vibration properties of a vehicle vibration model are described by reasonable intervals and the suspension interval parameters are to be solved. A new interval inverse analysis method, which is a combination of Chebyshev inclusion function and optimization algorithm such as multi-island genetic algorithm, is presented and used for the suspension design of a vehicle vibration model with six conflicting objective functions. The interval design of suspension using such an interval inverse analysis method is shown and validated, and some useful conclusions are reached.
2016-04-05
Journal Article
2016-01-0305
Subhash Hanmant Bhosale, Aditya Malladi, Abhijit Londhe
Abstract Designing a vehicle chassis involves meeting numerous performance requirements related to various domains such as Durability, Crashworthiness and Noise-Vibration-Harshness (NVH) as well as reducing the overall weight of chassis. In conventional Computer Aided Engineering (CAE) process, experts from each domain work independently to improve the design based on their own domain knowledge which may result in sub-optimal or even non-acceptable designs for other domains. In addition, this may lead to increase in weight of chassis and also result in stretching the overall product development time and cost. Use of Multi-Disciplinary Optimization (MDO) approach to tackle these kind of problems is well documented in industry. However, how to effectively formulate an MDO study and how different MDO formulations affect results has not been touched upon in depth.
2016-04-05
Journal Article
2016-01-0387
Yunkai Gao, Jingpeng Han, Jianguang Fang, Shihui Wang
Abstract A compiled method of the programmed load spectrum, which can simplify and accelerate the fatigue bench test of a car body, is proposed and its effectiveness is checked by the fatigue simulation. By using the multi-body dynamics model with a satisfactory accuracy, the virtual iteration is applied to cascade body loads from the wheel hubs. Based on the rain-flow counting method and statistics theory, the distributions of the body loads are analyzed, and then the programmed load spectrum is compiled and simplified. Through comparative study, the simulation results of random and programmed load spectrum are found to agree well with each other in terms of the damage distribution and fatigue life, which demonstrates the effectiveness of the presented method.
2016-04-05
Journal Article
2016-01-0426
Francisco C. Cione, Armando Souza, Luiz Martinez, Jesualdo Rossi, Evandro Giuseppe Betini, Fabio Rola, Marco A. Colosio
Abstract Studying the formation and distribution of residual stress fields will improve the wheel safety operational criteria among other gains. Many engineering specifications, manufacturing procedures, inspection and quality control have begun to require that the residual stress of a particular component to be evaluated. It is known that these residual stress fields could be added to the effects of a system load (tare weight plus occupation of vehicle, traction, braking and torque combined). The mathematical tools for modeling and simulations using finite elements had evolved following the increasing computing power and hardware cost reduction. On the other hand, the experimental testing, offers specific physical component behavior and with the use of statistical tools, it is possible to predict the real behavior of the component when in operation. The experiments undertaken used the X-ray diffraction technique and the drilling method with rosette type strain gages.
2016-04-05
Journal Article
2016-01-0420
Frank Anthony Cuccia, James Pineault, Mohammed Belassel, Michael Brauss
Abstract It is well known that manufacturing operations produce material conditions that can either enhance or debit the fatigue life of production components. One of the most critical aspects of material condition that can have a significant impact on fatigue life is residual stress (RS) [1, 2]. When springs are manufactured, the spring stock may undergo several operations during production. Additional operations may also be introduced for the purpose of imparting the spring with beneficial surface RS to extend its fatigue life and increase its ability to execute the task it was designed to perform. The resultant RS present in production springs as a result of the various fabrication and processing operations applied can be predicted and modeled, however, RS measurements must be performed in order to quantify the RS state with precision.
2016-04-05
Journal Article
2016-01-0438
Ye Yuan, Junzhi Zhang, Chen Lv, Yutong Li
Abstract A novel type of regenerative braking system for electric vehicles is proposed in this paper. Four pressure-difference-limit valves, two relief valves and two brake pedal simulators, are added to the layout of a conventional four-channel hydraulic modulator. The cooperation of relief valves and hydraulic pumps provides a stabilized high-pressure source. Pressure-difference-limit valves ensure that the pressure in each wheel cylinder can be modulated separately at a high precision. Besides, the functions of anti-lock braking system and electronic stability program are integrated in this regenerative braking system. The models of regenerative braking controller and vehicle dynamics are built in MATLAB/Simulink. Hydraulic brake model is built in AMESim through a parameterized and modularized method. Meanwhile, the control strategy of hydraulic brake modulation and brake force distribution are designed.
2016-04-05
Journal Article
2016-01-0433
Tao Sun, Eungkil Lee, Yuping He
Abstract This paper presents nonlinear bifurcation stability analysis of articulated vehicles with active trailer differential braking (ATDB) systems. ATDB systems have been proposed to improve stability of articulated vehicle systems to prevent unstable motion modes, e.g., jack-knifing, trailer sway and rollover. Generally, behaviors of a nonlinear dynamic system may change with varying parameters; a stable equilibrium can become unstable and a periodic oscillation may occur or a new equilibrium may appear making the previous equilibrium unstable once the parameters vary. The value of a parameter, at which these changes occur, is known as “bifurcation value” and the parameter is known as the “bifurcation parameter”. Conventionally, nonlinear bifurcation analysis approach is applied to examine the nonlinear dynamic characteristics of single-unit vehicles, e.g., cars, trucks, etc.
2016-04-05
Journal Article
2016-01-0444
Kemal Çalışkan, Mina M.S. Kaldas, Roman Henze, Ferit Küçükay
Abstract This paper presents a performance analysis study for the Rule-Optimized controller of a semi-active suspension system. The Rule-Optimized controller is based on a Fuzzy Logic control scheme which offers new opportunities in the improvement of vehicle ride performance. An eleven degree of freedom full vehicle ride dynamics model is developed and validated through laboratory tests performed on a hydraulic four-poster shaker. An optimization process is applied to obtain the optimum Fuzzy Logic membership functions and the optimum rule-base of the semi-active suspension controller. The global optima of the cost function which considers the ride comfort and road holding performance of the full vehicle is determined through discrete optimization with Genetic Algorithm (GA).
2016-04-05
Technical Paper
2016-01-0172
Tim Tudor, Kerry Tudor
This paper presents an investigation into the effect of front wheel steer geometry on steer induced load transfer. An inhouse mathematical model has been developed which quantifies and illustrates these effects. The model has also been used to predict how common geometry variables affect the resulting steer induced load transfer. It is shown that the effect of steer on overall load transfer is significant, especially for high roll stiffness vehicles, and that the effect may be used to manipulate vehicle handling balance. The paper also shows that the resulting load transfer can be controlled by utilising an upright mounted pushrod design and how such a configuration may also be used to control front ride height with steer. The relationships between common design variables and the resulting steer effect have been determined.
2016-04-05
Journal Article
2016-01-0236
Forrest Jehlik, Eric Rask, Michael Duoba
Abstract It is widely understood that cold ambient temperatures negatively impact vehicle system efficiency. This is due to a combination of factors: increased friction (engine oil, transmission, and driveline viscous effects), cold start enrichment, heat transfer, and air density variations. Although the science of quantifying steady-state vehicle component efficiency is mature, transient component efficiencies over dynamic ambient real-world conditions is less understood and quantified. This work characterizes wheel assembly efficiencies of a conventional and electric vehicle over a wide range of ambient conditions. For this work, the wheel assembly is defined as the tire side axle spline, spline housing, bearings, brakes, and tires. Dynamometer testing over hot and cold ambient temperatures was conducted with a conventional and electric vehicle instrumented to determine the output energy losses of the wheel assembly in proportion to the input energy of the half-shafts.
2016-04-05
Journal Article
2016-01-0457
Yutong Li, Junzhi Zhang, Chen Lv, Ye Yuan
Abstract This paper presents a coordinated controller for comprehensive optimization of vehicle dynamics performance and energy consumption for a full drive-by-wire electric vehicle, which is driven by a four in-wheel motor actuated (FIWMA) system and steered by a steer-by-wire (SBW) system. In order to coordinate the FIWMA and SBW systems, the mechanisms influencing the vehicle dynamics control performance and the energy consumption of the two systems are first derived. Second, the controllers for each subsystem are developed. For the SBW system, a triple-step control technique is implemented to decouple the yaw rate and sideslip angle controls. The FIWMA system controller is designed with a hierarchical control scheme, which is able not only to satisfy the yaw rate and sideslip angle tracking demands, but also to deal with actuation redundancy and constraints.
2016-04-05
Journal Article
2016-01-0462
Chunlei Wang, Xinjie Zhang, Konghui Guo, Fangwu Ma, Dong Chen
Abstract With the development of the advanced driver assistance system and autonomous vehicle techniques, a precise description of the driver’s steering behavior with mathematical models has attracted a great attention. However, the driver’s steering maneuver demonstrates the stochastic characteristic due to a series of complex and uncertain factors, such as the weather, road, and driver’s physiological and psychological limits, generating negative effects on the performance of the vehicle or the driver assistance system. Hence, this paper explores the stochastic characteristic of driver’s steering behavior and a novel steering controller considering this stochastic characteristic is proposed based on stochastic model predictive control (SMPC). Firstly, a search algorithm is derived to describe the driver’s road preview behavior.
2016-04-05
Journal Article
2016-01-0461
Wenfei Li, Haiping Du, Weihua Li
Abstract This paper proposes a new braking torque distribution strategy for electric vehicles equipped with a hybrid hydraulic braking and regenerative braking system. The braking torque distribution strategy is proposed based on the required braking torque and the regenerative braking system’s status. To get the required braking torque, a new strategy is designed based on the road conditions and driver's braking intentions. Through the estimated road surface, a robust wheel slip controller is designed to calculate the overall maximum braking torque required for the anti-lock braking system (ABS) under this road condition. Driver's braking intentions are classified as the emergency braking and the normal braking. In the case of emergency braking, the required braking torque is to be equal to the overall maximum braking torque. In the case of normal braking, the command braking torque is proportional to the pedal stroke.
2016-04-05
Journal Article
2016-01-0467
Haizhen Liu, Weiwen Deng, Rui He, Jian Wu, Bing Zhu
Abstract This paper presents a unified novel function-based brake control architecture, which is designed based on a top-down approach with functional abstraction and modularity. The proposed control architecture includes a commands interpreter module, including a driver commands interpreter to interpret driver intention, and a command integration to integrate the driver intention with senor-guided active driving command, state observers for estimation of vehicle sideslip, vehicle speed, tire lateral and longitudinal slips, tire-road friction coefficient, etc., a commands integrated control allocation module which aims to generate braking force and yaw moment commands and provide optimal distribution among four wheels without body instability and wheel lock or slip, a low-level control module includes four wheel pressure control modules, each of which regulates wheel pressure by fast and accurate tracking commanded wheel pressure.
2016-04-05
Journal Article
2016-01-0466
Daan Roethof, Tarik Sezer, Mustafa Ali Arat, Barys Shyrokau
Research of the past century has demonstrated that wheel camber regulation provides great potential to improve vehicle safety and performance. This led to the development of various prototypes of the camber mechanisms over the last decade. An overview of the existing prototypes is discussed in the presented paper. Most of the investigations related to camber control cover open-loop maneuvers to evaluate a vehicle response. However, a driver’s perception and his reaction can be the most critical factor during vehicle operation. Therefore, the research goal of the presented study is to assess an influence of active camber control on steering feel and driving performance using a driving simulator. In the proposed investigation, a dSPACE ASM vehicle model has been extended by introducing advanced models of steering system and active camber regulation. The steering system describes dynamics of steering components (upper and lower columns, torsion bar, steering rack and others).
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