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Viewing 91 to 120 of 10615
2016-04-05
Technical Paper
2016-01-1658
Jie Huang, Lu Xiong, Songyun Xu, Zhuoping Yu
Abstract With the development of vehicle electrification, electronic hydraulic brake system is gradually applied. Many companies have introduced products related to integrated electronic hydraulic brake system (I-EHB). In this paper, an I-EHB system is introduced, which uses the motor to drive the reduction mechanism as a power source for braking. The reduction mechanism is composed of a turbine, a worm, a gear and a rack. A control method based on command feed-forward is proposed to improve the hydraulic pressure control of I-EHB. Based on previous research, we simplify the system to first order system, and the theoretical design of the command feed-forward compensator is carried out. The feed-forward controller is applied, including the velocity feed-forward and the acceleration feed-forward, to improve the response speed and tracking effect of the system.
2016-04-05
Technical Paper
2016-01-1552
Renato Galluzzi, Andrea Tonoli, Nicola Amati, Gabriele Curcuruto, Piero Conti, Giordano Greco, Andrea Nepote
Abstract The development of suspension systems has seen substantial improvements in the last years due to the use of variable dampers. Furthermore, the efficiency increase in the subsystems within the automotive chassis has led to the use of regenerative solutions, in which electric machines can be employed as generators to recover part of the energy otherwise dissipated. However, the harvesting capability of regenerative suspensions is often limited by friction and inertial phenomena. The former ones waste mechanical energy into heat, while the latter ones hamper the shock absorption by locking the suspension when subject to dynamic excitation. Besides a suitable design and sizing of components, recent research works highlight the use of the so-called motion rectifier to improve energy recovery by constraining the motion of the electric motor to a single sense of rotation.
2016-04-05
Journal Article
2016-01-1553
Akihito Yamamoto, Wataru Tanaka, Takafumi Makino, Shunya Tanaka, Ken Tahara
Abstract This paper reports that estimation accuracy of suspension stroke velocity is increased by considering the damping force delay characteristics to an observer. Thereby ride comfort is improved, using the simple and low-cost semi active suspension systems that use only three vertical acceleration sensors.
2016-04-05
Technical Paper
2016-01-1549
Nicola Bartolini, Lorenzo Scappaticci, Francesco Castellani, Alberto Garinei
Knocking noise is a transient structural noise triggered by piston rod vibrations in the shock absorber that excite the vibration of chassis components. Piston rod vibrations can be caused by valve motion (opening and closing) and dry friction during stroke inversions. This study investigates shock absorber knocking noise in twin tube gas-filled automotive shock absorbers and its aim is to define an acceptance criterion for a sample check of the component. If, in fact, the damper comes from a large mass production, it may happen that small mounting differences lead to different behaviors that result in higher or lower levels of knocking noise. To achieve this goal, experimental tests were carried out using a hydraulic test bench; accelerometers were placed in proximity to the rebound valve and on the piston rod. The vibration phenomenon was then isolated through a post-processing analysis and a damped and unforced lumped mass model was used to characterize the vibration.
2016-04-05
Technical Paper
2016-01-1550
Ming Peng, Xuexun Guo, Junyi Zou, Chengcai Zhang
Abstract This paper presents a novel application of hydraulic electromagnetic energy-regenerative shock absorber (HESA) into commercial vehicle suspension system and vehicle road performance are simulated by the evaluating indexes (e.g. root-mean-square values of vertical acceleration of sprung mass, dynamic tire-ground contact force, suspension deflection and harvested power; maximum values of pitch angle and roll angle). Firstly, the configuration and working principle of HESA are introduced. Then, the damping characteristics of HESA and the seven-degrees-of-freedom vehicle dynamics were modeled respectively before deriving the dynamic characteristics of a vehicle equipped with HESA. The control current is fixed at 7A to match the similar damping effect of traditional damper on the basis of energy conversion method of nonlinear shock absorber.
2016-04-05
Technical Paper
2016-01-1557
Francesco Castellani, Nicola Bartolini, Lorenzo Scappaticci, Davide Astolfi, Matteo Becchetti
Abstract Shock absorber is one of the most relevant sub-systems of the suspension system for a wide range of vehicles. Although a high level of development and tuning has been reached, in order to ensure high safety standards in almost every situation, some dynamic phenomena affecting vehicle handling or NHV (Noise Vibration Harshness) can appear. The aim of present work is to improve a mathematical model using experimental data from a prototype of monotube shock absorber developed for research purposes. The model takes into account all the main features affecting the global performance of the device, such as non-linear behaviour and the presence of hysteresis loops. Actually, the most important parameters are analyzed, such as flow and orifice coefficients of the valves, coefficients of mechanical compliance of the chambers and oil compressibility, dry and viscous friction coefficients.
2016-04-05
Technical Paper
2016-01-1559
Francesco Vinattieri, Tim Wright, Renzo Capitani, Claudio Annicchiarico, Giacomo Danisi
Abstract The adoption of Electrical Power Steering (EPS) systems has greatly opened up the possibilities to control the steering wheel torque, which is a critical parameter in the subjective and objective evaluation of a new vehicle. Therefore, the tuning of the EPS controller is not only becoming increasing complicated, containing dozens of parameters and maps, but it is crucial in defining the basic DNA of the steering feeling characteristics. The largely subjective nature of the steering feeling assessment means that EPS tuning consists primarily of subjective tests on running prototypes. On account of that, this paper presents an alternative test bench for steering feeling simulation and evaluation. It combines a static driving simulator with a physical EPS assisted steering rack. The end goal is to more accurately reproduce the tactile feedback to the driver by including a physical hardware in lieu of complicated and difficult to obtain software models.
2016-04-05
Technical Paper
2016-01-1554
Cheng Gu, Xinbo Chen, Jun Yin
Abstract A novel geared electromagnetic active suspension is proposed in this paper. A pushing rod and a rocker are introduced to transfer the suspension vertical motion to the rotational motion of the motor. Comparing with the common ball-screw active suspension, it presents advantages of simple structure, easy manufacturing and module design. As the state variables of the suspension system cannot be all obtained for the sake of cost, taking the suspension deflection as the measurement, an output feedback LQR optimal controller is adopted, and it is concluded that the system can be stable with damping. Considering the nonlinearity of equivalent stiffness and unsprung mass caused by the system structure, parameter perturbation ranges are concluded through dynamic analysis, and robust H∞ control algorithm is proposed to realize the multi-objective optimization.
2016-04-05
Technical Paper
2016-01-1555
Jack Ekchian, William Graves, Zackary Anderson, Marco Giovanardi, Olivia Godwin, Janna Kaplan, Joel Ventura, James R. Lackner, Paul DiZio
Abstract It is widely anticipated that autonomous vehicles will offer increased productivity and convenience by freeing occupants from the responsibility of driving. However, studies indicate that the occurrence of motion sickness in autonomous vehicles will be substantially higher than in conventionally driven vehicles. Occupants of autonomous vehicles are more likely to be involved in performing tasks and activities, such as reading, writing and using a computer or tablet, that typically increase the occurrence of motion sickness. The authors present a novel high bandwidth active suspension system, GenShock®, and tailored control algorithms targeted toward mitigating motion sickness in autonomous vehicles. GenShock actuators can actively push and pull the wheels of a vehicle in order to keep the chassis level and reduce heave, pitch, and roll motion.
2016-04-05
Technical Paper
2016-01-1564
Shyama Ashok kumar S
Abstract Field Oriented Control (FOC) has been widely used for controlling Brushless DC motors (BLDC) used in Electric Power Assisted Steering (EPAS) systems. This is majorly because FOC provides better performance at lower speed, compared to other algorithms available in market. But the design complexities and cost of EPAS ECUs are much higher due to transformations and the rotor position sensor involved. This paper suggests the use of Direct Torque Control (DTC) over FOC, due to its quicker dynamic response, lower complexity and better response at higher speed. A simple Ripple Reduction Strategy (RRS) with data smoothening and filtering is introduced to improve the performance at lower speed. The DTC with RRS is modeled in MATLAB /Simulink. The Simulation results are compared with that of FOC, to prove the effectiveness of DTC.
2016-04-05
Technical Paper
2016-01-1565
Joydeep Banerjee, John McPhee
Abstract Dynamic modelling of the contact between the tires of automobiles and the road surface is crucial for accurate and effective vehicle dynamic simulation and the development of various driving controllers. Furthermore, an accurate prediction of the rolling resistance is needed for powertrain controllers and controllers designed to reduce fuel consumption and engine emissions. Existing models of tires include physics-based analytical models, finite element based models, black box models, and data driven empirical models. The main issue with these approaches is that none of these models offer the balance between accuracy of simulation and computational cost that is required for the model-based development cycle. To address this issue, we present a volumetric approach to model the forces/moments between the tire and the road for vehicle dynamic simulations.
2016-04-05
Technical Paper
2016-01-1561
Xinxin Shao, Haiping Du, Fazel Naghdy
Abstract Development of a passive anti-pitch anti-roll hydraulically interconnected suspension (AAHIS) with the advantage of improving vehicle directional stability and handling quality is presented. A 7 degrees-of-freedom full car model and a 20 degrees-of-freedom anti-pitch anti-roll hydraulically interconnected suspension model dynamically coupled together through boundary conditions are developed and used to evaluate vehicle handing dynamic responses under steering/braking maneuvers. The modeling of mechanical subsystem is established based on the Newton’s second law and the fluid subsystem is modelled using a nonlinear finite-element approach. A motion-mode energy method (MEM) based on the calculation of the motion-mode energy is employed to investigate the effects of an anti-pitch anti-roll hydraulically interconnected suspension (AAHIS) system on vehicle body-wheel motion-mode energy distribution.
2016-04-05
Journal Article
2016-01-1571
Harsh Patel, Michael Casino, David Noakes, Nicholas Kauffman, Daniel Rohwedder, Jugal Popat, Aneesh Nabar, Peter Thomas Tkacik
Abstract This paper is part of a bigger research effort that aims to capture the influences of static wheel alignment measurement accuracy for road going vehicles. Vehicle alignments can and often are the bottleneck in automotive and truck assembly lines and a greater understanding of the issues are very valuable. The alignment equipment in this research has been tuned and adjusted to minimize external variables and the team of authors have 300+ vehicle measurements. Of the many things that influence the accuracy and repeatability of vehicle suspension alignment measurement and adjustment, the measurement procedures can be the most significant. This includes but is not limited to alignment machine setup and vehicle tire pressures.
2016-04-05
Journal Article
2016-01-1572
Jugal Popat, Aneesh Nabar, Meighan Read, Chen Fu, Chunhui Zhang, Galab Kausik, Harsh Patel, Peter Thomas Tkacik
Abstract Published information on studies of something so critical to safety as passenger vehicle tire pressures can be found [1, 2]; however, they only account for rolling tires. Studies related to spare tire pressures are lacking. This paper is the result of measurements on 150+ vehicles and the most surprising results are presented regarding the influence of Tire Pressure Monitoring Systems (TPMS) and the new spare tire locations and use. A statistical study was performed on the collected data to determine the correlation between tire pressures, vehicle age and TPMS. One particular topic of investigation was the relationship between various factors that influence spare tire pressure. Some newer models, particularly some mini-vans, have placed the spare tire in an unusual and inconvenient place for regular maintenance. Based on the data collected, TPMS has a positive influence on rolling tires but not on spare tires.
2016-04-05
Journal Article
2016-01-1568
L. Daniel Metz
Abstract Roadway tractive capabilities are an important factor in accident reconstruction. In the absence of full-scale experiments, tire/road coefficient of friction values are sometimes quoted from reference textbooks. For the various types of road construction, the values are given only in the form of a wide range. One common roadway type is oil-and-chip construction. We examine stopping distances for newly-rocked oil-and-chip roads vs. similarly constructed roads that have been traffic-polished. The examination was conducted through full-scale braking experiments with instrumented vehicles. Results show that the differences between newly-rocked oil-and-chip roads when compared to roads that are traffic-polished are on the same order as vehicle, tire and ABS algorithm differences, and that full-scale testing is required for accurate μ-values.
2016-04-05
Journal Article
2016-01-1569
Kiho Yum
Abstract In this research, the influence of tire force and moment (F&M) characteristics on vehicle on-center steering performance was analyzed and then how to improve vehicle on-center performance was studied through controlling tire structure design parameter, tread pattern shape and tread grip characteristics. First, the relationship between vehicle on-center steering performance and tire F&M characteristics was identified by comparing vehicle steering measurements and tire F&M measurements. It was found that key factor of tire related with on-center performance is aligning torque at lower slip angles. As the aligning torque at slip angle 1° increases, on-center feel is improved. Second, the influence of tire design parameters on tire aligning torque was studied through F&M finite element (FE) analysis and measurement. It was found that the aligning torque at lower slip angle increases as stiffness of the tread and sidewall decreases.
2016-04-05
Journal Article
2016-01-1543
Donald F. Tandy, Scott Hanba, Robert Pascarella
Abstract One important part of the vehicle design process is suspension design and tuning. This is typically performed by design engineers, experienced expert evaluators, and assistance from vehicle dynamics engineers and their computer simulation tools. Automotive suspensions have two primary functions: passenger and cargo isolation and vehicle control. Suspension design, kinematics, compliance, and damping, play a key role in those primary functions and impact a vehicles ride, handling, steering, and braking dynamics. The development and tuning of a vehicle kinematics, compliance, and damping characteristic is done by expert evaluators who perform a variety of on road evaluations under different loading configurations and on a variety of road surfaces. This “tuning” is done with a focus on meeting certain target characteristics for ride, handling, and steering One part of this process is the development and tuning of the damping characteristics of the shock absorbers.
2016-04-05
Technical Paper
2016-01-1542
Shaosong Li, Jiafei Niu, Ren Sheng, Zhixin Yu, Shunhang Zheng, Yongfa Tu
Abstract With motor and reduction mechanism applied to Electric Power Steering (short for EPS) system of automobile, the frictional loss torque of steering system is increased. The common friction compensation control through the sign function of angular velocity or the saturation function of angular velocity is conducted to reduce the frictional loss torque of steering system. However, when the motor used in steering system generates assist torque based on the common friction compensation control, the longitudinal intercepts of steering torque change obviously at different steering wheel angles. The driver will get different frictional loss torque of steering system at different steering wheel angle. The information of steering torque contains the change of steering reaction torque and the frictional loss torque of steering system, so the change of frictional loss torque can cause the fuzzy of road feeling.
2016-04-05
Technical Paper
2016-01-1547
Jun Yin, Xinbo Chen, Lixin Wu, Jianqin Li
Abstract Traditional active suspension which is equipped with hydraulic actuator or pneumatic actuator features slow response and high power consumption. However, electromagnetic actuated active suspension benefits quick response and energy harvesting from vibration at the same time. To design a novel active and energy regenerative suspension (AERS) utilizing electromagnetic actuator, this paper investigates the benchmark cars available on the market and summaries the suspension features. Basing on the investigation, a design reference for AERS design is proposed. To determine the parameters of the actuator, a principle is proposed and the parameters of the actuator are designed accordingly. Compared the linear type and rotary type Permanent Magnet Synchronous Motor (PMSM), the rotary type is selected to construct the actuator of the AERS. Basing on the suspension structure of the design reference model and utilizing rotary type PMSM, a novel AERS structure is proposed.
2016-04-05
Technical Paper
2016-01-1546
Dongpil Lee, Bongchoon Jang, Kyongsu Yi, Sehyun Chang, Byungrim Lee
Abstract This paper describes a reference steering feel tracking algorithm for Electric-Power-Steering (EPS) system. Development of the EPS system with intended steering feel has been time-consuming procedure, because the feedforward map-based method has been applied to the conventional EPS system. However, in this study, a three-dimensional reference steering feel surface, which is determined from current vehicle states, is proposed. In order to track the proposed reference steering feel surface, sliding mode approach is applied to second-order steering dynamics model considering a coulomb friction model. An adaptive technique is utilized for robustness against uncertainties. In order to validate the proposed EPS control algorithm, hardware-in-the-loop simulation (HILS) has been conducted with respect to a typical steering test. It is shown that the reference steering feel is realized well by the proposed EPS control algorithm.
2016-04-05
Technical Paper
2016-01-1545
Huan Liu, Guoying Chen, Changfu Zong
Abstract A new electric power steering system (EPS) dynamic friction model based on normalized Bouc-Wen model is given, as well as its structure form and model features. In addition, experimental method is used to identify corresponding parameters. In order to improve road feel feedback, this paper analyzes the shortcoming of traditional constant friction compensation control method and proposes a variable friction compensation control method which the friction compensation current changes according to the assist characteristic gain. Through simulation and real vehicle test verification, variable friction compensation control method eliminates the effect of basic assist characteristic, and improves the driver’s road feel under high speed.
2016-04-05
Technical Paper
2016-01-1544
Dexin Wang, Frank Esser
Abstract Evaluation of electric steering (EPAS) system performance using vehicle specific load conditions is important for steering system design validation and vehicle steering performance tuning. Using real-time vehicle dynamics mathematical models is one approach for generating steering loads in steering hardware-in-the-loop (HIL) testing. However achieving a good correlation of simplified mathematical models with real vehicle dynamics is a challenge. Using rack force models from measured steering tie rod forces or from simulations using a high-fidelity vehicle dynamics model is an effective data-driven modelling method for testing EPAS systems under vehicle specific load conditions. Rack force models are identified from physical measurements or validated vehicle simulations of selected steering test maneuvers. The rack force models have been applied in steering system performance evaluation, benchmarking, and steering model validation.
2016-04-05
Technical Paper
2016-01-1602
Suad Jakirlic, Lukas Kutej, Daniel Hanssmann, Branislav Basara, Cameron Tropea
The present work deals with a computational study of a ‘DrivAer’ car model, the rear-end shape of which corresponds to the Notchback configuration (Heft et al. [1] and Heft [2]). The study investigates the effects of the underbody geometry and wheel rotation on the aerodynamic performance. The configurations with detailed and smooth underbody as well as with stationary and rotating wheels are considered. The computational model applied relies on a VLES (Very Large Eddy Simulation) formulation, Chang et al. [3]. The residual turbulence related to the VLES framework is presently modelled by a RANS-based (Reynolds-Averaged Navier-Stokes), four-equation (D(k,ɛ,ζ, f)/Dt) near-wall eddy-viscosity model, Hanjalic et al. [4].
2016-04-05
Technical Paper
2016-01-1573
Ken Archibald, Kyle Archibald, Donald Neubauer
Abstract This paper will document a rationale for wheel straightening based on the rise of declining roads, increased consumer preference for lower profile tires, unintended consequences of wheel customization and the reduction in energy consumption. A recommended patented procedure detailing how A356-T6 wheels can be straightened will be presented. To validate the recommended procedure a sample of wheels was uniformly deformed and straightened and subsequently tested per SAE J328 and SAE J175. Test results are provided that indicate straightened wheels should be fully serviceable in their intended service. A laboratory protocol to replicate the wheel flange cracks is described. The protocol is used to demonstrate that wheels without deformations do not result in flange cracks. Conversely wheels with deformations in excess of 1.5mm do result in cracks at less than 750,000 cycles.
2016-04-05
Technical Paper
2016-01-1576
Federico Ballo, Gianpiero Mastinu, Massimiliano Gobbi
Abstract Mass minimization is a key objective for the design of racing motorcycle wheels. The structural optimization of a front motorcycle wheel is presented in the paper. Topology Optimization has been employed for deriving optimized structural layouts. The minimum compliance problem has been solved, symmetry and periodicity constraints have been introduced. The wheel has been optimized by considering several loading conditions. Actual loads have been measured during track tests by means of a special measuring wheel. The forces applied by the tire to the rim have been introduced in an original way. Different solutions characterized by different numbers of spokes have been analyzed and compared. The actual racing wheel has been further optimized accounting for technological constraints and the mass has been reduced down to 2.9 kilograms.
2016-04-05
Technical Paper
2016-01-1575
Federico Ballo, Roberto Frizzi, Gianpiero Mastinu, Donato Mastroberti, Giorgio Previati, Claudio Sorlini
Abstract In this paper the lightweight design and construction of road vehicle aluminum wheels is dealt with, referring particularly to safety. Dedicated experimental tests aimed at assessing the fatigue life behavior of aluminum alloy A356 - T6 have been performed. Cylindrical specimens have been extracted from three different locations in the wheel. Fully reversed strain-controlled and load-controlled fatigue tests have been performed and the stress/strain-life curves on the three areas of the wheel have been computed and compared. The constant amplitude rotary bending fatigue test of the wheel has been simulated by means of Finite Element method. The FE model has been validated by measuring the strain at several points of the wheel during the actual test. From the FE model, the stress tensor time history on the whole wheel over a loading cycle has been extracted.
2016-04-05
Technical Paper
2016-01-0014
Shun Yang, Weiwen Deng, Haizhen Liu, Rui He, Lei Qian, Wenlong Sun, Ji Gao
Abstract Nowadays, the vehicle market puts forward urgent requirement for new kinds of braking booster because the traditional vacuum booster cannot meet the demands of new energy vehicles anymore. However, one problem that all the new plans should face is how to guarantee an ideal pedal feeling. In this paper, a novel mechatronics braking booster is proposed, and servo motor introduced into the booster makes the assist rate can be adjusted under a great degrees of freedom, so the structural parameters and control parameters of the booster should be determined elaborately to get an optimal pedal feeling. The pedal feeling is always represented by the pedal stoke-force curve which is influenced by different parameters.
2016-04-05
Technical Paper
2016-01-0029
Chuanliangzi Liu, Bo Chen, Ming Cheng, Anthony Champagne, Keyur Patel
Abstract The Electronic Control Unit (ECU) of an Electric Power Steering (EPS) system is a core device to decide how much assistance an electric motor applies on a steering wheel. The EPS ECU plays an important role in EPS systems. The effectiveness of an ECU needs to be thoroughly tested before mass production. Hardware-in-the-loop simulation provides an efficient way for the development and testing of embedded controllers. This paper focuses on the development of a HiL system for testing EPS controllers. The hardware of the HiL system employs a dSPACE HiL simulator. The EPS plant model is an integrated model consisting of a Vehicle Dynamics model of the dSPACE Automotive Simulation Model (ASM) and the Nexteer Steering model. The paper presents the design of an EPS HiL system, the simulation of sensors and actuators, the functions of the ASM Vehicle Dynamics model, and the integration method of the ASM Vehicle Dynamics model with a Steering model.
2016-04-05
Technical Paper
2016-01-0051
Hongyu Zheng, Mingxin Zhao
Abstract Electric power steering (EPS), active front wheel steering (AFS) and steer by wire systems (SBW) can enhance the handling stability and safety of the vehicle, even in dangerous working conditions. Now, the development of the electric control steering system (ECS) is mainly based on the way that combines the test of the electric steering hardware-in-loop (HIL) test bench with real vehicle tests. However, the real vehicle tests with higher cost, long cycle and vulnerable to space weather have the potential safety problems at early development. On contrast, electronic control steering HIL test bench can replace real vehicle tests under various working conditions and make previous preparations for real vehicle road tests, so as to reduce the number of real vehicle test, shorten the development cycle, lower development costs, which has gradually become the important link of research and development of electronic steering system.
2016-04-05
Journal Article
2016-01-0092
Stijn Kerst, Barys Shyrokau, Edward Holweg
Abstract Active vehicle safety and driving assistance systems can be made more efficient, more robust and less complex if wheel load information would be available. Although this information could be determined via numerous different methods, due to various reasons, no commercially feasible approach has yet been introduced. In this paper the approach of bearing load estimation is topic of interest. Using the bearing for load measurement has considerable advantages making it commercially attractive as: i) it can be performed on a non-rotating part, ii) all wheel loads can be measured and iii) usually the bearing serves the entire lifetime of the vehicle. This paper proposes a novel approach for the determination of wheel loading. This new approach, based on the strain variance on the surface of the bearing outer ring, is tested on a dedicated bearing test setup.
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