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Viewing 241 to 270 of 8139
2016-04-05
Technical Paper
2016-01-1561
Xinxin Shao, Haiping Du, Fazel Naghdy
Abstract Development of a passive anti-pitch anti-roll hydraulically interconnected suspension (AAHIS) with the advantage of improving vehicle directional stability and handling quality is presented. A 7 degrees-of-freedom full car model and a 20 degrees-of-freedom anti-pitch anti-roll hydraulically interconnected suspension model dynamically coupled together through boundary conditions are developed and used to evaluate vehicle handing dynamic responses under steering/braking maneuvers. The modeling of mechanical subsystem is established based on the Newton’s second law and the fluid subsystem is modelled using a nonlinear finite-element approach. A motion-mode energy method (MEM) based on the calculation of the motion-mode energy is employed to investigate the effects of an anti-pitch anti-roll hydraulically interconnected suspension (AAHIS) system on vehicle body-wheel motion-mode energy distribution.
2016-04-05
Technical Paper
2016-01-1542
Shaosong Li, Jiafei Niu, Ren Sheng, Zhixin Yu, Shunhang Zheng, Yongfa Tu
Abstract With motor and reduction mechanism applied to Electric Power Steering (short for EPS) system of automobile, the frictional loss torque of steering system is increased. The common friction compensation control through the sign function of angular velocity or the saturation function of angular velocity is conducted to reduce the frictional loss torque of steering system. However, when the motor used in steering system generates assist torque based on the common friction compensation control, the longitudinal intercepts of steering torque change obviously at different steering wheel angles. The driver will get different frictional loss torque of steering system at different steering wheel angle. The information of steering torque contains the change of steering reaction torque and the frictional loss torque of steering system, so the change of frictional loss torque can cause the fuzzy of road feeling.
2016-04-05
Technical Paper
2016-01-1576
Federico Ballo, Gianpiero Mastinu, Massimiliano Gobbi
Abstract Mass minimization is a key objective for the design of racing motorcycle wheels. The structural optimization of a front motorcycle wheel is presented in the paper. Topology Optimization has been employed for deriving optimized structural layouts. The minimum compliance problem has been solved, symmetry and periodicity constraints have been introduced. The wheel has been optimized by considering several loading conditions. Actual loads have been measured during track tests by means of a special measuring wheel. The forces applied by the tire to the rim have been introduced in an original way. Different solutions characterized by different numbers of spokes have been analyzed and compared. The actual racing wheel has been further optimized accounting for technological constraints and the mass has been reduced down to 2.9 kilograms.
2016-04-05
Technical Paper
2016-01-1652
Jungmin Na, Gibin Gil
Abstract This paper presents a new method to find the tire cornering characteristics that satisfy the required handling performance of a vehicle in the early tire development process. The tire cornering characteristics should be considered in the sense of not only absolute levels but also balance between front and rear tires in order to satisfy handling performance of a vehicle. As a result, it is difficult to find the appropriate tire characteristics when trial-and-error approach is used. In this study, the virtual optimization technique is applied to find the required tire cornering characteristics in more efficient way. The optimization framework consists of a vehicle dynamic simulation tool to predict the handling performance of a vehicle and an optimization tool to find the optimal solution. The objective function and the constraints are defined in terms of vehicle handling objective parameters associated with the subjective assessment.
2016-04-05
Technical Paper
2016-01-1564
Shyama Ashok kumar S
Abstract Field Oriented Control (FOC) has been widely used for controlling Brushless DC motors (BLDC) used in Electric Power Assisted Steering (EPAS) systems. This is majorly because FOC provides better performance at lower speed, compared to other algorithms available in market. But the design complexities and cost of EPAS ECUs are much higher due to transformations and the rotor position sensor involved. This paper suggests the use of Direct Torque Control (DTC) over FOC, due to its quicker dynamic response, lower complexity and better response at higher speed. A simple Ripple Reduction Strategy (RRS) with data smoothening and filtering is introduced to improve the performance at lower speed. The DTC with RRS is modeled in MATLAB /Simulink. The Simulation results are compared with that of FOC, to prove the effectiveness of DTC.
2016-04-05
Technical Paper
2016-01-0051
Hongyu Zheng, Mingxin Zhao
Abstract Electric power steering (EPS), active front wheel steering (AFS) and steer by wire systems (SBW) can enhance the handling stability and safety of the vehicle, even in dangerous working conditions. Now, the development of the electric control steering system (ECS) is mainly based on the way that combines the test of the electric steering hardware-in-loop (HIL) test bench with real vehicle tests. However, the real vehicle tests with higher cost, long cycle and vulnerable to space weather have the potential safety problems at early development. On contrast, electronic control steering HIL test bench can replace real vehicle tests under various working conditions and make previous preparations for real vehicle road tests, so as to reduce the number of real vehicle test, shorten the development cycle, lower development costs, which has gradually become the important link of research and development of electronic steering system.
2016-04-05
Technical Paper
2016-01-0117
Bi-Cheng Luan, I-Hsuan Lee, Han-Shue Tan, Kang Li, Ding Yuan, Fang-Chieh Chou
Abstract This paper presents the design and implementation of a new steering control method for lane following control (LFC) using a camera. With the road information provided by the image sensor, the LFC system calculates the steering command based on the Target and Control (T&C) driver steering model. The T&C driver model employs a look-ahead control structure to capture the drivers’ core steering mechanism. Based on the models of the steering actuator and the vehicle dynamics, optimal control gains can be determined for any given look-ahead distance (normalized by the vehicle speed). With these simple gains, the vehicle can track very well along the center of the lane. This LFC system was first simulated under the Model-in-the-Loop (MiL) test using the CarSim simulation. The simulations show that the resultant lateral offsets are smaller than those from typical driver models.
2016-04-05
Technical Paper
2016-01-0132
Haizhen Liu, Weiwen Deng, Rui He, Jian Wu, Bing Zhu
Abstract Brake-by-wire (BBW) system has drawn a great attention in recent years as driven by rapidly increasing demands on both active brake controls for intelligent vehicles and regenerative braking controls for electric vehicles. However, unlike conversional brake systems, the reliability of the brake-by-wire systems remains to be challenging due to its lack of physical connection in case of system failure. There are various causes for the failure of a BBW system, such as failure of brake controller, loss of sensor signals, failure of communication or even power supply, to name a few. This paper presents a fault-tolerant control under novel control architecture. The proposed control architecture includes a driver command interpreter module, a command integration module, a control allocation module, a fault diagnosis module and state observers. The fault-tolerant control is designed based on a quadratic optimal control method with consideration of actuator constraints.
2016-04-05
Technical Paper
2016-01-0134
Sagar Behere, Xinhai Zhang, Viacheslav Izosimov, Martin Törngren
Abstract Heavy commercial vehicles constitute the dominant form of inland freight transport. There is a strong interest in making such vehicles autonomous (self-driving), in order to improve safety and the economics of fleet operation. Autonomy concerns affect a number of key systems within the vehicle. One such key system is brakes, which need to remain continuously available throughout vehicle operation. This paper presents a fail-operational functional brake architecture for autonomous heavy commercial vehicles. The architecture is based on a reconfiguration of the existing brake systems in a typical vehicle, in order to attain dynamic, diversified redundancy along with desired brake performance. Specifically, the parking brake is modified to act as a secondary brake with capabilities for monitoring and intervention of the primary brake system.
2016-04-05
Technical Paper
2016-01-0378
John George, Daniel Gross, Hamid Jahed, Ali Roostaei
Abstract The choice of an appropriate material model with parameters derived from testing and proper modeling of stress-strain response during cyclic loading are the critical steps for accurate fatigue-life prediction of complex automotive subsystems. Most materials used in an automotive substructure, like a chassis system, exhibit combined hardening behavior and it is essential to capture this behavior in the CAE model in order to accurately predict the fatigue life. This study illustrates, with examples, the strain-controlled testing of material coupons, and the calculations of material parameters from test data for the combined hardening material model used in the Abaqus solver. Stress-strain response curves and fatigue results from other simpler material models like the isotropic hardening model and the linear material model with Neuber correction are also discussed in light of the respective fatigue theories.
2016-04-05
Technical Paper
2016-01-0381
Moorthy Senniappan, Rajendra More, Shreyas Bhide, Siddesh Gowda
Abstract In the present scenario, automobile manufacturers are forced to reduce the weight of each components through design optimization. In a bid to enhance the fuel efficiency and load carrying capacity of the vehicle; however this approach may not be practical for all the parts in real life, and the engineer will end up adding further mass to the component. This is carried out to enhance the strength of the component, since considerable over load application in real world usage condition which can damage the component drastically. In this paper, steering tie rod arm of a heavy commercial vehicle was taken as a case study. The Steering tie rod arm is a part which connects the wheel spindle with steering system linkage i.e. Track rod. Track rod transfers the steered force from one wheel to another wheel and steering tie rod arm transfers the force from track rod to wheel spindle to steer both the wheels in same direction.
2016-04-05
Technical Paper
2016-01-0454
Hongyu Zheng, Shenao Ma
Abstract As a new braking system, EHB can significantly improve the braking performance and vehicle handling and stability. In this paper the structure of high-speed on-off valve and the valve core principle are discussed, the paper also analysis the response of the valve core under different modulation frequency, duty cycle and the change of wheel cylinder pressure. Set a proper modulation frequency to make sure that electromagnetic valve can be worked in a greater linear range.
2016-04-05
Technical Paper
2016-01-0455
Hongyu Zheng, Jinghuan Hu, Shuo Yang
Abstract Steering-by-wire(SBW) system makes the vehicle not constrained by the steering wheel control. Joystick, button and touch screen can all be used for automobile steering control. Using joystick to achieve steering operations has its unique advantages and many problems which are needed to be resolved at the same time. This paper firstly introduced the components of traditional steering wheel steer-by-wire system, then came up with the difference between joystick steer-by-wire system and traditional steer-by-wire system about transmission ratio, transmission ratio control strategy of joystick steer-by-wire system is proposed at the same time. At last, this paper studied driver’s busy degree when the vehicle running with a big turning radius at low speed and the effect of different angle transmission ratio on vehicle handing stability when the vehicle running at intermediate speed.
2016-04-05
Technical Paper
2016-01-0458
Jiawei Li, Gangfeng Tan, Yangjie Ji, Yongchi Zhou, Ziang Liu, Yingxiao Xu
Abstract Vehicle auxiliary braking system is very significant to the brake safety. The eddy current retarder (ECR) has a good braking performance, but the braking torque would fade under high speed domain. In the contrary, the regenerative brake (RGB) could provide a satisfied braking performance in high speed domain. However, the braking torque in low speed domain is insufficient. This paper proposed a novel concept of the integrated energy-recuperation retarder (IEER), which would take advantage of the merits of both the ECR and the RGB to have a steady braking performance in all-speed domain. The IEER integrates the structures of rotary eddy current retarder (RECR) and the RGB, both of which share a stator. Braking torque of the IEER produced by stator core and armature-windings can stack together, and therefore the IEER can provide greater braking torque than the RECR. Besides, the IEER can recover electric energy from armature-windings.
2016-04-05
Technical Paper
2016-01-0446
Chen Liang, Guolin Wang, Zhou Zheng
Abstract A 3D finite element (FE) model of a radial tire 205/55R16, established using ABAQUS software, is utilized to simulate tire force and moment properties. Drum tests are designed to validate the FE model’s reliability. To investigate the impacts of PCR contour design theory on tire force and moment, a modified string balance contour theory is presented. Based on string balance contour theory, it simplifies the shape of belt pressure share ratio as a trapezium. Besides, a program for calculating tire contour curve is compiled using MATLAB software. Applying different belt pressure share ratios, diverse tire contours are designed. One of the contours is selected according to its positive effect on cornering stiffness in simulation.
2016-04-05
Technical Paper
2016-01-0451
Fu Wenkui, Liu Ligang, Shu Jin, Wang Dawei, Xu Long
Abstract Virtual Road Load Data Acquisition (vRLDA) is to replace traditional Road Load Data Acquisition (RLDA) thus becomes the important method to obtain the load for the fatigue analysis of the vehicle components. Pothole event, which is a typical loadcase among vehicle durability test in the development process, is simulated based on Adams/Car in this paper. Flex-body is adopted in the full vehicle model in order to improve the simulation accuracy. Flexible ring tire model, FTire, is used for the benefit of validity in higher frequency domain. The result shows that simulation result correlated well both in wheel center travel and load of tire and suspension parts. Consequently, it is available to predict the max effective jounce travel and body max load in the early phase of vehicle development thus decrease the potential risk in the later phase and the total research cost. vRLDA is also proven as a reliable and effective method to obtain the load.
2016-04-05
Technical Paper
2016-01-0452
Tingyou Ming, Weiwen Deng, Sumin Zhang, Bing Zhu
Abstract In this paper, a model predictive control (MPC) based trajectory tracking scheme utilizing steering wheel and braking or acceleration pedal is proposed for intelligent vehicles. The control objective is to track a desired trajectory which is obtained from the trajectory planner. The proposed control is based on a simplified third-order vehicle model, which consists of longitudinal vehicle dynamics along with a commonly used bicycle model. A nonlinear model predictive control (NMPC) is adopted in order to follow a given path by controlling front steering, braking and traction, while fulfilling various physical and design constraints. In order to reduce the computational burden, the NMPC is converted to a linear time-varying (LTV) MPC based on successive online linearization of the nonlinear system model. Two different test conditions have been used to verify the effectiveness of the proposed approaches through simulations using Matlab and CarSim.
2016-04-05
Technical Paper
2016-01-0453
Yingxiao Xu, Xuexun Guo, Gangfeng Tan, Jiawei Li, Yongchi Zhou, Yangjie Ji, LiWen Yu
Abstract Eddy current retarder (ECR) shares a large market of auxiliary brakes in China, but shortcomings of the short continuous braking time and the high additional energy consumption are also obvious. The propose of combined braking partakes the braking torque of ECR. However, the existed serial-parallel braking strategy could hardly balance well the relationship between the braking stability and the energy recovery efficiency. This research puts forward an energy management strategy of combined braking system which aims to maximize energy recovery while ensure the brake stability. The motor speed, the braking request and the state of charge (SoC) of the storage module are analyzed synthetically to calculate the reasonable braking torque distribution proportion. And the recovered energy is priority for using in the braking unit to reduce the additional energy consumption in this strategy.
2016-04-05
Technical Paper
2016-01-0441
Aref M. A. Soliman
Abstract An active suspension system has better performance than a passive suspension. However, it requires a significant amount of energy and is constructed from high cost components. To solve the problem of the power required, a switchable damper suspension system has been studied. In this paper, control strategies for the switchable damper suspension system and passive are compared in terms of their relative ride performance capabilities. Practical limitations involving switching time delay and threshold delay values are modeled and their effect on the ride performance are evaluated. The four setting switchable damper is compared with the two and three setting switchable dampers. The control strategies are used to maintain suspension working space level within design limit and to minimize body acceleration level. The results showed that the four setting switchable damper gives better ride improvements compared with the two and three setting switchable dampers.
2016-04-05
Technical Paper
2016-01-0443
Han Zhang, Gang Li, Yu Wang, Yuchuan Gu, Xiang Wang, Xuexun Guo
Abstract A vehicular hydraulic electrical energy regenerative semi-active suspension(HEERSS) was presented, and its working principle and performance were analyzed. Firstly, configuration and working principle of the HEERSS were described; Secondly, kinetic equation of HEERSS was deduced, and a skyhook controller was designed for HEERSS. The traditional skyhook control strategy should be changed for the characteristic of HEERSS, because the damping force during extension stroke could be controlled, but not in compression stroke. Thirdly, the performance of HEERSS was compared with passive suspension(PS), traditional semi-active suspension(TSS). The simulation results indicated that the performance of HEERSS would be compromise between TSS and PS, but the HEERSS could harvest vibration energy which was advanced than TSS and PS.
2016-04-05
Technical Paper
2016-01-0442
Xing Xu, Zou Nannan
Interconnected air suspension system can change a vehicle’s operation characteristics by exchanging gas between air springs. In this paper, we analyze the structure and working principle of interconnected air suspension based on thermodynamics and vehicle dynamics. Then air suspension’s mathematical model including interconnected characteristics is established to study gas exchange principle of air suspension system. Interconnected pipeline parameters and excitation phase differences’ influence on characteristics of air suspension system in whole vehicle are calculated and analyzed. Simulation results show that the stiffness of air suspension is reduced when air springs of the suspension system are interconnected, as well as it decreases gradually with the increase of interconnected pipeline diameter; the stiffness of air springs is minimum if the excitation phase difference between both sides of air springs is 180 degrees.
2016-04-05
Technical Paper
2016-01-0429
Paul Augustine, Timothy Hunter, Nathan Sievers, Xiaoru Guo
Abstract The performance of a structural design significantly depends upon the assumptions made on input load. In order to estimate the input load, during the design and development stage of the suspension assembly of a BAJA car, designers and analysts invest immense amount of time and effort to formulate the mathematical model of the design. These theoretical formulations may include idealization errors which can affect the performance of the car as a final product. Due to the errors associated with the assumption of design load, several components might have more weight or may have less strength than needed. This discrepancy between the assumed input load (lab or theoretical studies) and the actual load from the environment can be eliminated by performing a real life testing process using load recovery methodology. Commercial load cells exist in industry to give engineers insight to understanding the complex real world loading of their structures.
2016-04-05
Technical Paper
2016-01-0428
Ruochen Wang, Renkai Ding, Qing Ye
Abstract For coordinating the ride comfort and driving safety, the “inerter-spring-damper” (ISD) system is proposed in this paper, and the “spring-adjustable damper” is adapted to connect with ISD in series, then, a new type of semi-active suspension system is established. In order to verify the system rationality, the ISD semi-active suspension model and robust controller model are established respectively in the AMESim and MATLAB/Simulink environment, which is based on two degrees of freedom suspension model. Then, the co-simulation of ISD semi-active suspension with robust control is analyzed. Compared with the conventional ISD suspension, the results show that, the ISD semi-active suspension with robust control can significantly reduce the body vertical vibration, restrain tire resonance and enhance the tire grounding, that is, this system can coordinate the conflicts between vehicle ride comfort and driving safety.
2016-04-05
Technical Paper
2016-01-0430
Joel Metz, Xin Zhang, Xiao Yu
The Front Lower Control Arm (FLCA) is a key part of the automotive suspension for performance and safety. Many FLCA designs attach to the front sub-frame using rubber handling and riding bushings, which determine the vehicle dynamics and comfort. In this paper, a design for a ride bushing using a metal pin structure is discussed. The inner portion of the ride bushing is a hollow metal collar with a layer of rubber, and the FLCA pin structure is pressed into the rubber. For safety requirements, the bushings must meet a pin push-in and push-out force requirement. During the development of the bushing design, different test groups conducted tests to determine if manufactured parts meet the push-out force specification. Each group tested at a different load rate and generated different maximum push out force values. The push-in/out speed was found to have a strong influence on the generated maximum load.
2016-04-05
Technical Paper
2016-01-0474
Shukai Yang, Bingwu Lu, Zuokui Sun, Yingjie Liu, Hangsheng Hou
Abstract A low frequency vibration issue around 3.2 Hz occurs during a commercial heavy truck program development process, and it is linked to extremely uncomfortable driving and riding experiences. This work focuses on an analytical effort to resolve the issue by first building a full vehicle MBS (multi-body-system) model, and then carrying out vibration response analyses. The model validation is performed by using full vehicle testing in terms of structural modes and frequency response characteristics. In order to resolve the issue which is excited by tire non-uniformity, the influence of the cab suspension, frame modes, front leaf spring system and rear tandem suspension is analyzed. The root cause of the issue is found to be the poor isolation of the rear tandem suspension system. The analytical optimization effort establishes the resolution measure for the issue.
2016-04-05
Technical Paper
2016-01-0471
Jian Zhao, Jun Huang, Bing Zhu, Jingwei Shan
In the past decades, the stability of vehicles has been improved significantly by use of variety of chassis control systems such as Antilock Braking System (ABS), Electric Stability Program (ESP) and Active Front Steering (AFS). Recently, in order to further improve the performance of vehicles, more and more researches are focused on the integration control of multiple degrees of freedom of vehicle dynamic. However, in order to control multiple degrees of freedom simultaneously, the nonlinear problems caused by the coupling between different degrees of freedom have to be solved, which is always a difficult task. In this paper, a three-degrees-of-freedom single track vehicle model, in which some nonlinear terms are considered, is built firstly. Then, the nonlinear model is processed by the fuzzy technique and the T-S fuzzy model is designed.
2016-04-05
Technical Paper
2016-01-0470
Wei Chen, Zhe Sun, Jun Zheng, Liang Pan, Xurong Yi
Abstract This paper presents the relationship between suspension and steering systems and wheels, and proposes the vehicle dynamics modeling method. A vehicle dynamics model combined with the suspension K&C test data of a concrete vehicle was built based on the method. The simulation results show that the method is correct and feasible, and the dynamics model performed characteristics of the suspension and steering systems with high precision can be used for the followup simulation and optimization.
2016-04-05
Technical Paper
2016-01-0464
Lingyang Li, Wei Wu, Ji Chen, Jianpeng Shi, Xicheng Wang, Liuhua Qian
Abstract In order to expand the product design and development capabilities of Electric Power Steering (EPS) system, a passenger car’s simulation model integrated with EPS system model will be made. Some analytical investigation is conducted in this paper. Through simplifying the architecture model of EPS system, the mathematical equation expressions of steering wheel and column, worm gear reducer, rack and pinion, steer-wheels, brushed DC electrical motor, and ECU assistance and compensation laws will be described. A number of tests on the EPS full system and subsystems and components will be executed. The tests’ results will be used as the input parameters of the model, and then be used for model validations. After that, the EPS system model will be created. Since the most important part of control logic strategy is the top secret of steering assembly supplier and it could’t be provided to OEM in details or not even a black-box model directly.
2016-04-05
Technical Paper
2016-01-0463
Juan Sierra, Camilo Cruz, Luis Munoz, Santiago Avila, Elkin Espitia, Jaime Rodriguez
Abstract Brake systems are strongly related with safety of vehicles. Therefore a reliable design of the brake system is critical as vehicles operate in a wide range of environmental conditions, fulfilling different security requirements. Particularly, countries with mountainous geography expose vehicles to aggressive variations in altitude and road grade. These variations affect the performance of the brake system. In order to study how these changes affect the brake system, two approaches were considered. The first approach was centered on the development of an analytical model for the longitudinal dynamics of the vehicle during braking maneuvers. This model was developed at system-level, considering the whole vehicle. This allowed the understanding of the relation between the braking force and the altitude and road grade, for different fixed deceleration requirement scenarios. The second approach was focused on the characterization of the vacuum servo operation.
2016-04-05
Technical Paper
2016-01-0507
Kazunori Miyake, Tomoya Nishida, Takanori Kurokawa, Hirokazu Arai
Abstract Sliding intermediate shaft of Electric Power Steering (EPS) system is used for torque transmission from steering wheel or motor and buffering reverse input from tire. Polyamide coating material with good sliding properties is treated in the sliding types of intermediate shaft. Conventionally, sliding types of intermediate shaft with polyamide coating have been used in vehicle interior. On the other hand, extension of applied area to engine room is needed. However, in high temperature conditions, there is concerns about increase of friction coefficient and wear volume of polyamide by deterioration of sliding properties of polyamide. Therefore, improvement of sliding properties of polyamide in high temperature is necessary. In this research, we examined sliding properties of polyamide blended with metal stearate in high-temperature to use polyamide in high temperature compared to conventional environment. As resin material, we used polyamide 610 blended with metal stearates.
Viewing 241 to 270 of 8139