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Viewing 31 to 60 of 8160
2017-03-28
Technical Paper
2017-01-1509
L. Daniel Metz
Abstract We examine the characteristics, properties and potential idealized delamination failure modes of tires in this work. Calculations regarding tire failure stresses during tire failure scenarios, as well as during normal operation, are made. The calculations, though idealized, indicate that large chassis loads can result from the idealized failures.
2017-03-28
Technical Paper
2017-01-1503
Jared Johan Engelbrecht, Tony Russell Martin, Piyush M. Gulve, Nagarjun Chandrashekar, Amol Dwivedi, Peter Thomas Tkacik, Zachary Merrill
Abstract Most commercial heavy-duty truck trailers are equipped with either a two sensor, one modulator (2S1M) or four sensors, two modulator (4S2M) anti-lock braking system (ABS). Previous research has been performed comparing the performance of different ABS modules, in areas such as longitudinal and lateral stability, and stopping distance. This study focuses on relating ABS module type and wheel speed sensor placement to trailer wheel lock-up and subsequent impact to tire wear for tandem axle trailers with the Hendrickson air-ride suspension. Prior to tire wear inspection, functionality of the ABS system was testing using an ABS scan tool communicating with the SAE J1587 plug access port on the trailer. Observations were documented on trailers using the 2S1M system with the wheel speed sensor placed on either the front or rear axle of a tandem pair.
2017-03-28
Technical Paper
2017-01-1495
Srinivas Kurna, Ruchik Tank, Krishna Srikanth Achanta
1. Abstract At the time of invention of road coaches, the vehicle consisted only of an axle with wheels and a body attached. Smooth roads were built for a better ride comfort however they were not consistent. The road coaches were too bumpy and uncomfortable for the passenger along with the driver who was not able to control the vehicle. That's why the engineers had to shift their attention to the suspension system for a better ride comfort and handling. The technology has advanced with time so as the suspension system. Rubber ended type leaf spring is one of the suspension system types available in the industry. The main function of a suspension in order of importance is as below: 1 Acts as a cushioning device ensuring the comfort of the driver and passengers;2 Maximizes the contact between the tires and the road surface to provide steering stability with good handling;3 Protects the vehicle itself and any cargo or luggage from damage and wear.
2017-03-28
Technical Paper
2017-01-1488
Srinivas Kurna, Ruchik Tank, Riddhish Pathak
Abstract The job of a suspension system is to maximize the friction between the tires and the road surface, to provide steering stability with good handling and to act as a cushioning device ensuring the comfort of the driver & passengers. The suspension also protects the vehicle itself and any cargo or luggage from damage and wear. Almost all heavy duty vehicles use inverted type suspension system which is also called as bogie type suspension system. The design of this type of suspension is a complex and difficult science which has evolved over many years. It was recognized very early in the development of suspensions that the interface between vehicle body and wheel needed some sort of cushioning system to reduce the vibration felt as the vehicle moved along. This was already part of road coach design and took the form of leaf (laminated) steel springs mounted on the axles, upon which the vehicle body rested.
2017-03-28
Technical Paper
2017-01-1487
Russ Norton, Ben Bulat, Ahmed Mohamed
Abstract A semi-active suspension system is designed to improve secondary ride by lowering damping levels while maintaining or enhancing primary ride control and vehicle handling. In order to provide optimized ride comfort, base damping levels are reduced. Reduced damping levels increase damaging loads through pothole events. The Road Load Mitigation (RLM) algorithm seeks to resolve the tradeoff of high damping levels required to control the vertical and horizontal spindle loads and the need for lower damping forces to improve secondary ride. As the base active damping forces are increased to control these loads, ride benefits or vehicle ride comfort is diminished. RLM looks at suspension velocity at all four corners independently to determine if a pothole signature is detected and requires compensation. Compensation is delivered quickly to reduce wheel drop into the pothole thereby reducing damaging loads.
2017-03-28
Technical Paper
2017-01-1572
Wesley Kerstens
Abstract The detection and diagnosis of sensor faults in real-time is necessary for satisfactory performance of vehicle Electronic Stability Control (ESC) and Roll Stability Control (RSC) systems. This paper presents an observer designed to detect faults of a roll rate sensor that is robust to model uncertainties and disturbances. A reference vehicle roll angle estimate, independent of roll-rate sensor measurement, is formed from available ESC inertial sensor measurements. Residuals are generated by comparing the reference roll angle and roll rate, with the observer outputs. Stopping rules based on the current state of the vehicle and the magnitude of the residuals are then used to determine if a sensor fault is present. The system’s low order allows for efficient implementation in real-time on a fixed-point microprocessor. Modification of the roll rate sensor signal during in vehicle experiments shows the algorithm’s ability to detect faults.
2017-03-28
Technical Paper
2017-01-1626
Tomas Poloni, Jianbo Lu
Abstract This paper proposes a method to make diagnostic/prognostic judgment about the health of a tire, in term of its wear, using existing on-board sensor signals. The approach focuses on using an estimate of the effective rolling radius (ERR) for individual tires as one of the main diagnostic/prognostic means and it determines if a tire has significant wear and how long it can be safely driven before tire rotation or tire replacement are required. The ERR is determined from the combination of wheel speed sensor (WSS), Global Positioning sensor (GPS), the other motion sensor signals, together with the radius kinematic model of a rolling tire. The ERR estimation fits the relevant signals to a linear model and utilizes the relationship revealed in the magic formula tire model. The ERR can then be related to multiple sources of uncertainties such as the tire inflation pressure, tire loading changes, and tire wear.
2017-03-28
Technical Paper
2017-01-1636
Lukas Preusser
Abstract Along with the development and marketability of vehicles without an internal combustion engine, electrically heated surfaces within these vehicles are getting more and more important. They tend to have a quicker response while using less energy than a conventional electric heater fan, providing a comfortable temperature feel within the cabin. Due to the big area of heated surface it is important to spread the heating power in a way that different heat conduction effects to underlying materials are considered. In case an accurate sensor feedback of the targeted homogeneous surface temperature cannot be guaranteed, a thermal energy model of the heated system can help to set and maintain a comfortable surface temperature. For a heated steering wheel development project, different models have been created to meet that aim using mechanistic approaches starting with a predominantly first-order dynamics model and ending with a distributed parameter multi-feedback system.
2017-03-28
Technical Paper
2017-01-1326
Santhoji Katare, Ravichandran S, Gokul Ram, Giri Nammalwar
Abstract Model based computer-aided processes offer an economical and accelerated alternative to traditional build-and-test "Edisonian" approaches in engineering design. Typically, a CAE based design problem is formulated in two parts, viz. (1) the inverse design problem which involves identification of the appropriate geometry with desired properties, and (2) the forward problem which is the prediction of performance from the product geometry. Solution to the forward problem requires development of an accurate model correlated to physical data. This validated model could then be used for Virtual Verification of engineering systems efficiently and for solving the inverse problem. This paper demonstrates the rigorous process of model development, calibration, validation/verification, and use of the calibrated model in the design process with practical examples from automotive chassis and powertrain systems.
2017-03-28
Technical Paper
2017-01-0436
Tianjun Zhu, Bin Li
Abstract A new extended planar model for multi-axle articulated vehicle with nonlinear tire model is presented. This nonlinear multi-axle articulated vehicle model is specifically intended for improving the model performance in operating regimes where tire lateral force is near the point of saturation, and it has the potential to extend the specific axles model to any representative configuration of articulated vehicle model. At the same time, the extended nonlinear vehicle model can reduce the model's sensitivity to the tire cornering coefficients. Firstly, a nonlinear tire model is used in conjunction with the 6-axle planar articulated vehicle model to extend the ranges of the original linear model into the nonlinear regimes of operation. Secondly, the performance analysis of proposed nonlinear vehicle model is verified through the double lane change maneuver on different road adhesion coefficients using TruckSim software.
2017-03-28
Technical Paper
2017-01-0433
Yang Xing, Chen Lv, Wang Huaji, Hong Wang, Dongpu Cao
Abstract Recently, the development of braking assistance system has largely benefit the safety of both driver and pedestrians. A robust prediction and detection of driver braking intention will enable driving assistance system response to traffic situation correctly and improve the driving experience of intelligent vehicles. In this paper, two types unsupervised clustering methods are used to build a driver braking intention predictor. Unsupervised machine learning algorithms has been widely used in clustering and pattern mining in previous researches. The proposed unsupervised learning algorithms can accurately recognize the braking maneuver based on vehicle data captured with CAN bus. The braking maneuver along with other driving maneuvers such as normal driving will be clustered and the results from different algorithms which are K-means and Gaussian mixture model (GMM) will be compared.
2017-03-28
Technical Paper
2017-01-0439
Joydeep Chatterjee, Yuva Kishore Vaddi, Chetan Prakash Jain
Abstract In urban driving conditions, the steering vibration plays a major role for a customer, spending a significant amount of time behind the steering wheel. Considering the urban drive at Indian roads, 1000~1600rpm band becomes primary area of concern. In this paper, study has been conducted to define the target areas as well as its achievement in reference to given driving pattern on a front wheel powered passenger car for steering vibration. During the concept stage of vehicle development, a target characteristic of steering wheel vibration was defined based on the competitor model benchmarking and prior development experience. A correlated CAE model was prepared to evaluate the modification prior to prototype building and verification. Vibration level in all 3 degrees of freedom at the steering wheel location was measured in the initial vehicle prototypes and target areas of improvement are identified.
2017-03-28
Technical Paper
2017-01-0428
Tianqi Lv, Yan Wang, Xingxing Feng, Yunqing Zhang
Abstract Steering returnability is an important index for evaluating vehicle handling performance. A systematic method is presented in this paper to reduce the high yaw rate residue and the steering response time for a light duty truck in the steering return test. The vehicle multibody model is established in ADAMS, which takes into consideration of the frictional loss torque and hydraulically assisted steering property in the steering mechanism, since the friction, which exists in steering column, spherical joint, steering universal joint, and steering gear, plays an important role in vehicle returnability performance. The accuracy of the vehicle model is validated by road test and the key parameters are determined by executing the sensitivity analysis, which shows the effect of each design parameter upon returnability performance.
2017-03-28
Technical Paper
2017-01-0430
Bangji Zhang, Kaidong Tian, Wen Hu, Jie Zhang, Nong Zhang
Abstract This paper introduces a vehicle model in CarSim, and replaces a portion of its standard suspension system with an HIS model built in an external software to implement co-simulations. The maneuver we employ to characterize the HIS vehicle is a constant radius method, i.e. observing the vehicle’s steering wheel angle by fixing its cornering radius and gradually increasing its longitudinal speed. The principles of the influence of HIS systems on cornering mainly focus on two factors: lateral load transfer and roll steer effect. The concept of the front lateral load transfer occupancy ratio (FLTOR) is proposed to evaluate the proportions of lateral load transfer at front and rear axles. The relationship between toe and suspension compression is dismissed firstly to demonstrate the effects of lateral load transfer and then introduced to illustrate the effects of roll motion on cornering.
2017-03-28
Technical Paper
2017-01-0455
Harshad Hatekar, Baskar Anthonysamy, V. Saishanker, Lakshmi Pavuluri, Gurdeep Singh Pahwa
Abstract Structural elastomer components like bushes, engine mounts are required to meet stringent and contrasting requirements of being soft for better NVH and also be durable at different loading conditions and different road conditions. Silent block bushes are such components where the loading in radial direction of bushes are high to ensure the durability of bushes at high loads, but has to be soft on torsion to ensure good NVH. These requirements present with unique challenge to optimize the leaf spring bush design, stiffness and material characteristics of the rubber. Traditionally, bushes with varying degree of stiffness are selected, manufactured and tested on vehicle and the best one is chosen depending on the requirements. However, this approach is costly, time consuming and iterative. In this study, the stiffness targets required for the bush were analysed using static and dynamic load cases using virtual simulation (MSC.ADAMS).
2017-03-28
Technical Paper
2017-01-0459
Salah H. R. Ali, Badr S. N. Azzam, T. A. Osman, A. M. Moustafa
Abstract The frictional composite is an important material in braking system for automotive, trucks or heavy-duty vehicles. In this paper, a proposed frictional composite material has been developed to achieve the ISO requirements for heavy-duty vehicle brakes. This new frictional material has been fabricated with various compositions. Tribological, chemical, mechanical, thermal conductivity and acoustic noise level tests have measure its performance compared to other two commercial samples under certain operating conditions. Surface characteristics of selected samples have been performed using white light optical microscopy (WLOM) in 2D images to insure the material homogeneity. Additionally, surface roughness analyses using atomic force microscopy (AFM) into 2D and 3D images before and after frictional operation have been investigated.
2017-03-28
Technical Paper
2017-01-0056
Naveen Mohan, Martin Törngren, Sagar Behere
Abstract With the advent of ISO 26262 there is an increased emphasis on top-down design in the automotive industry. While the standard delivers a best practice framework and a reference safety lifecycle, it lacks detailed requirements for its various constituent phases. The lack of guidance becomes especially evident for the reuse of legacy components and subsystems, the most common scenario in the cost-sensitive automotive domain, leaving vehicle architects and safety engineers to rely on experience without methodological support for their decisions. This poses particular challenges in the industry which is currently undergoing many significant changes due to new features like connectivity, servitization, electrification and automation. In this paper we focus on automated driving where multiple subsystems, both new and legacy, need to coordinate to realize a safety-critical function.
2017-03-28
Technical Paper
2017-01-0066
Shogo Nakao, Akihiko Hyodo, Masaki Itabashi, Tomio Sakashita, Shingo Obara, Tetsuya Uno, Yasuo Sugure, Yoshinobu Fukano, Mitsuo Sasaki, Yoshihiro Miyazaki
This paper presents the “Virtual Failure Mode and Effects Analysis (vFMEA)” system, which is a high-fidelity electrical-failure-simulation platform, and applies it to the software verification of an electric power steering (EPS) system. The vFMEA system enables engineers to dynamically inject a drift fault into a circuit model of the electronic control unit (ECU) of an EPS system, to analyze system-level failure effects, and to verify software-implemented safety mechanisms, which consequently reduces both cost and time of development. The vFMEA system can verify test cases that cannot be verified using an actual ECU and can improve test coverage as well. It consists of a cycle-accurate microcontroller model with mass-production software implemented in binary format, analog and digital circuit models, mechanical models, and a state-triggered fault-injection mechanism.
2017-03-28
Technical Paper
2017-01-0084
Jiantao Wang, Bo Yang, Jialiang Liu, Kangping Ji, Qilu Wang
Abstract Studies show that driving in foggy environment is a security risk, and when driving in foggy environment, the drivers are easy to accelerate unconsciously. The safety information prompted to the driver is mainly from fog lights, road warning signs and the traffic radio. In order to increase the quality of the safety tips to prevent drivers from unintended acceleration and ensure the security of driving in foggy environment, the study proposes a safety speed assessment method for driving in foggy environment, combining the information of driving environment, vehicle’s speed and the multimedia system. The method uses camera which is installed on the front windshield pillar to collect the image about the environment, and uses the dark channel prior theory to calculate the visibility. And by using the environment visibility, the safety speed can be calculated based on the kinematics theory. And it is appropriate for vehicles which have different braking performance.
2017-03-28
Technical Paper
2017-01-0347
Yat Sheng Kong, Dieter Schramm, M. Zaidi Omar, Sallehuddin Mohd. Haris, Shahrum Abdullah
This paper presents the study of a relationship between objective vertical vibration and coil spring fatigue life under different road excitation to shorten suspension design process. Current development processes of vehicle suspension systems consist of many different stages of analysis and time consuming. Through this vertical vibration and durability characterisation, the vehicle ISO weighted vertical accelerations were used to describe fatigue life of coil spring. Strain signals from various roads were measured using a data acquisition and then converted into acceleration signal. The acceleration signals were then used as input to multibody suspension model for forces time history on spring and acceleration signal of sprung mass extraction. The acceleration signals were then processed for ISO weighted indexes while the force time history was used for coil spring fatigue life prediction respectively.
2017-03-28
Technical Paper
2017-01-0348
Mani Shankar, I V N Sri Harsha, K V Sunil, Ramsai Ramachandran
Abstract In an automobile, road loads due to tire-road interaction are transferred to vehicle body through suspension. This makes suspension a critical component from the body durability perspective. During vehicle design and development, optimization of suspension parameters to suit ride and handling performance is a continuous and iterative process. These changes on suspension can affect vehicle body durability performance. This paper tries to establish a process to evaluate the effect of changes in suspension parameters on body durability, thus helping in understanding the impact of these changes. The process starts with virtual model building in Multi Body Dynamics software. The base line model is correlated with testing using fatigue at some critical locations on Body in White (BIW).
2017-03-28
Technical Paper
2017-01-0402
Zhigang Zhang, Shi Xiaohui, Ye Bin
Abstract Based on the formation mechanism of engaging force of clutch, the engagement was divided into four stages: idle stage, cushion spring stage, diaphragm spring stage and locked stage. The mechanism of transmitted torque in each stage was analyzed and the transmitted torque model of clutch was deduced. Multi-load step analysis method based on finite element was used to analyze the coupling load-deformation characteristics of diaphragm spring and cushion spring in engagement, and the change laws of engaging force, diaphragm spring force and release bearing force were achieved and their coupling interaction were studied. And then change of friction coefficient of clutch with oscillating temperature was measured on friction test rig, and effect of temperature on transmitted torque was further discussed. Finally, simulation results of transmitted torque were validated by the experiment. Results indicate that the transmitted torque in clutch engagement has a nonlinear characteristic.
2017-03-28
Technical Paper
2017-01-0416
Vishal Barde, Baskar Anthonysamy, Ganeshan Reddy, Senthil S, Visweswara lenka, Gurdeep Singh Pahwa
Abstract New trend in steering system such as EPS is coming up, but still hydraulic power steering system is more prevalent in today’s vehicles. Power steering pump is a vital component of hydraulic power steering system. Failure of steering pump can lead to loss of power assistance. Prediction of hub load on pump shaft is an important design input for pump manufacturer. Higher hub loads than the actual designed load of pump bearing may lead to seizure of pump. Pump manufacturer has safe limits for hub load. Simulations can assist for optimization of belt layout and placement of accessories to reduce the hub load. Lower hub load can have direct effect on improvement of pump durability. This paper deals with dynamic simulation of belt drive system in MSC.ADAMS as well as vehicle level measurement of hub load on power steering pump.
2017-03-28
Technical Paper
2017-01-0414
Bin Li, Xiaobo Yang, James Yang, Yunqing Zhang, Zeyu Ma
Abstract In this paper, a detailed three dimensional (3D) flexible ring tire model is first proposed which includes a rigid rim with thickness, different layers of discretized belt points and a number of massless tread blocks attached on the belt. The parameters of the proposed 3D tire model can be divided into in-plane parameters and out-of-plane parameters. In this paper, the relationship of the in-plane parameters between the 3D tire model and the 2D tire model is determined according to the connections among the tire components. Based on the determined relationship, it is shown that the 3D tire model can produce almost the same prediction results as the 2D tire model for the in-plane tire behaviors.
2017-03-28
Technical Paper
2017-01-0413
Mustafa Ali Arat, Emmanuel Bolarinwa
Abstract Most ground vehicles related accidents occur when the friction demand to perform a maneuver with a certain vehicle and tires exceeds the coefficient of friction of the pavement surface. As generally known, the forces and moments acting on the vehicle body are mainly generated at the tire-road surface interface. The common characteristics of tire forces on any surface include a linear region where the forces vary linearly with respect to the relative slip values; and a nonlinear region where the forces saturate and may even start decreasing. The experience of most of the daily drivers on the roads is limited within this linear region where the dynamic behavior of the vehicle remains proportional to the driver’s inputs. Therefore, an unexpected change in tire or surface characteristics (due to a change in surface friction, large driver inputs, etc.) may easily cause the driver to panic and/or to lose his/her ability to maintain a stable vehicle.
2017-03-28
Technical Paper
2017-01-0239
Seth Bryan, Maria Guido, David Ostrowski, N. Khalid Ahmed
Abstract It is desirable to find methods to increase electric vehicle (EV) driving range and reduce performance variability of Plug-in Hybrid Electric Vehicles (PHEV). One strategy to improve EV range is to increase the charge power limit of the traction battery, which allows for more brake energy recovery. This paper applies Big Data technology to investigate how increasing the charge power limit could affect EV range in real world usage with respect to driving behavior. Big Data Drive (BDD) data collected from Ford employee vehicles in Michigan was analyzed to assess the impact of regenerative braking power on EV range. My Ford Mobile (MFM) data was also leveraged to find correlation to drivers nationwide based on brake score statistics. Estimated results show incremental improvements in EV range from increased charge power levels. Subsequently, this methodology and process could be applied to make future design decisions based on the dynamic nature of driving habits.
2017-03-28
Technical Paper
2017-01-1579
Liang-kuang Chen, Chien-An Chen
Abstract The development of an integrated controller for a 4WS/4WD electric bus is investigated. The front wheel steering angle is assumed to be controlled by the human driver. The vehicle is controlled by the rear wheel steering and the yaw moment that can be generated by the differential torque/brake control on each wheel. The high speed cornering is used as the testing scenario to validate the designed controller. Due to the highly nonlinear and the multiple-input and multiple-output nature, the control design is separated into different stages using the hierarchical layer control concept. The longitudinal speed is controlled using a PI controller together with a rule-based speed modification. The other two control inputs, namely the rear wheel steering and the DYC moment, are then designed using the state-dependent Riccati equation method. The designed controllers are evaluated using computer simulations first, and the simulations showed promising results.
2017-03-28
Technical Paper
2017-01-1490
Silvia Faria Iombriller
Abstract The air suspension development and its applications have becoming increasingly relevant for commercial vehicles to provide dynamic ride comfort to driver and reduce the load impact onto driver and or cargo. This paper shows the analysis and application of an air suspension system for commercial tractor vehicles and its dynamic influence. A special focus was given to pneumatic actuation system, responsible for leveling and control of suspension´s stiffness under different conditions of usage, laden and unladed. The project was conducted starting with the vehicle dynamic performance analysis, evaluating the pneumatic suspension circuit modifications in order to obtain vehicle dynamic behavior improvement, ensuring directional stability under different maneuvering conditions.
2017-03-28
Technical Paper
2017-01-1491
Manish Kumar Seth, Jens Glorer, Ralf Schellhaas
Abstract For long automakers around the globe are trying to reduce weight and cost of the components in order to make vehicles more cost and fuel efficient. This paper deals with same problem for rear twist beam for an upcoming vehicle, the task was to reduce the weight and cost of the twist beam structure without compromising on attributes as compared to the surrogate part. This problem was solved by inventing a new torsion profile and gusset combination which uses shape instead of thickness to use material more efficiently thereby reducing weight and cost. This invention has been successfully patented as well.
2017-03-28
Technical Paper
2017-01-1505
Andreas Hackl, Wolfgang Hirschberg, Cornelia Lex, Georg Rill
Abstract The present technical article deals with the modeling of dynamic tire forces, which are relevant during interactions of safety relevant Advanced Driver Assistance Systems (ADAS). Special attention has been paid on simple but effective tire modeling of semi-physical type. In previous investigations, experimental validation showed that the well-known first-order Kelvin-Voigt model, described by a spring and damper element, describes good suitability around fixed operation points, but is limited for a wide working range. When aiming to run vehicle dynamics models within a frequency band of excitation up to 8 Hz, these models deliver remarkable deviations from measured tire characteristics. To overcome this limitation, a nonlinear Maxwell spring-damper element was introduced which is qualified to model the dynamic hardening of the elastomer materials of the tire.
Viewing 31 to 60 of 8160