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Viewing 1 to 30 of 8164
2017-07-10
Technical Paper
2017-28-1941
Anil Kumar Jaswal, Rajasekhar Madhurakavi, Pradeep Chandrasekaran
Abstract This paper details the methodology used to show the importance of Low rolling resistance tires in Electric Vehicles. Fuel efficiency and range is paramount with most of the electric vehicle buyers. Although many people are now becoming aware of low rolling resistance tires but its development started way back in 1990’s. It is always challenging to achieve low rolling resistance in smaller tires of size 12 inch or 13 inch along meeting the other critical vehicle parameters such as ride and handling, NVH, durability and many more. The reduction in rolling resistance can also affect the traction properties of tires. In case of very low rolling resistance tires the traction will be very less but it can badly affect the other vehicle parameters. Selection of tires further depend upon the RWUP (Real World Usage Profile). It means the vehicle is targeted for which region and what is the condition of roads there.
2017-07-10
Technical Paper
2017-28-1926
Jos Frank, Sohin Doshi, Manchi Rao, Prasath Raghavendran
Abstract In today’s automotive scenario, noise vibration and harshness (NVH) has become a synonym for quality perception. This paper evaluates the problem of vibration and noise experienced in M2 category 40 seat bus and suggests the counter measures. Severe vibration is experienced on the bus floor, predominantly towards rear part of the bus. Vibration along with acoustic boom occurs prominently in 4th gear wide open throttle operating condition between 1300-1600 rpm of the engine. This paper focuses on reducing NVH levels by working on the transfer path with little modifications on power-train. Preliminary torsional measurements conducted on powertrain indicated high torsional excitation in the driveline during the problematic rpm zone. Further, Operational Deflection Shape (ODS) analysis revealed that the transfer path to the cabin is rear differential unit and suspension links. The dominant frequencies were identified along the transfer path and suitable modifications were done.
2017-07-10
Technical Paper
2017-28-1952
Utkarsh Sharma, Simson T. Wilson, Santosh Lalasure, K. Rajakumar
Abstract Today’s automotive industry in the process of better fuel efficiency and aiming less carbon foot print is trying to incorporate energy saving and hybrid technologies in their products. One of the trends which has been followed by Original Equipment Manufacturers (OEMs) is the usage of Electric Power Steering (EPS) system. This has been an effective option to target fuel saving as compared to hydraulically assisted power steering system. EPS has been already tested successfully, not only on system level but also on vehicle level for endurance and performance by OEMs as per their norms and standards. Over the decade, NVH (noise, vibration & harshness) have become one of the touch points for customer perception about vehicle quality. This leads us to a commonly perceived problem in EPS or manual type steering system i.e. rattle noise.
2017-06-05
Technical Paper
2017-01-1804
Chulwoo Jung, Hyeon Seok Kim, Hyuckjin Oh, Kwang Hyeon Hwang, Hun Park
Abstract An efficient method to determine optimal bushing stiffness for improving noise and vibration of passenger cars is developed. In general, a passenger vehicle includes various bushings to connect body and chassis systems. These bushings control forces transferred between the systems. Noise and vibration of a vehicle are mainly caused by the forces from powertrain (engine and transmission) and road excitation. If bushings transfer less force to the body, levels of noise and vibration will be decreased. In order to manage the forces, bushing stiffness plays an important role. Therefore, it is required to properly design bushing stiffness when developing passenger vehicles. In the development process of a vehicle, bushing stiffness is decided in the early stage (before the test of an actual vehicle) and it is not validated until the test is performed.
2017-06-05
Technical Paper
2017-01-1805
Krzysztof Prażnowski, Jaroslaw Mamala
Abstract The vibrations of the sprung mass of a passenger car, traveling along a road surface, are random. They also form its main source but there are besides other factors to consider. The resulting force ratio is overlapped by other phenomena occurring at the interface of the pneumatic tire with the road surface, such as non-uniformity of tires, shape deformations and imbalances. The resulting additional inertia force acts on the kinematic force that was previously induced on the car body. The vibrations of the sprung mass of the car body at the time can be considered as a potential source of diagnostic information, but getting insight their direct identification is difficult. Moreover, the basic identification is complicated because of the forces induced due to the random interference from road roughness. In such a case, the ratio defined as SNR assumes negative values.
2017-06-05
Technical Paper
2017-01-1752
Kapil Gupta, Arun Choudhary, Rakesh Bidre
Abstract At present, a Dual Mass Flywheel (DMF) system is widely known to provide benefits on driveline induced noise, vibration and drivability over a Single Mass Flywheel (SMF). A well-tuned DMF provides nice isolation of torsional vibrations generated in periodic combustion process of automobile IC engines. Similarly, a torsional vibration damper mounted on driveline component reduces the torsional excitation and results a lower torsional vibration at driveline components. Noise and vibration issues like boom noise and high vibrations at low engine RPM range drive are often resulted due to high engine firing order torsional excitation input to the driveline. More often, this becomes one of the most objectionable noise and vibration issues in vehicle and should be eliminated or reduced for better NVH performance. A 4 cylinder, 4 stroke small diesel engine equipped with SMF is found to have high engine firing order torsional excitation.
2017-06-05
Technical Paper
2017-01-1755
Frank C. Valeri, James T. Lagodzinski, Scott M. Reilly, John P. Miller
Abstract Hybrid powertrain vehicles inherently create discontinuous sounds during operation. The discontinuous noise created from the electrical motors during transition states are undesirable since they can create tones that do not correlate with the dynamics of the vehicle. The audible level of these motor whines and discontinuous tones can be reduced via common noise abatement techniques or reducing the amount of regeneration braking. One electronic solution which does not affect mass or fuel economy is Masking Sound Enhancement (MSE). MSE is an algorithm that uses the infotainment system to mask the naturally occurring discontinuous hybrid drive unit and driveline tones. MSE enables a variety of benefits, such as more aggressive regenerative braking strategies which yield higher levels of fuel economy and results in a more pleasing interior vehicle powertrain sound. This paper will discuss the techniques and signals used to implement MSE in a hybrid powertrain equipped vehicle.
2017-06-05
Technical Paper
2017-01-1778
Enrico Galvagno, Antonio Tota, Mauro Velardocchia, Alessandro Vigliani
Abstract This paper explores the potentiality of reducing noise and vibration of a vehicle transmission thanks to powertrain control integration with active braking. Due to external disturbances, coming from the driver, e.g. during tip-in / tip-out maneuvers, or from the road, e.g. crossing a speed bump or driving on a rough road, the torsional backlashes between transmission rotating components (gears, synchronizers, splines, CV joints), may lead to NVH issues known as clonk. This study initially focuses on the positive effect on transmission NVH performance of a concurrent application of a braking torque at the driving wheels and of an engine torque increase during these maneuvers; then a powertrain/brake integrated control strategy is proposed. The braking system is activated in advance with respect to the perturbation and it is deactivated immediately after to minimize losses.
2017-06-05
Technical Paper
2017-01-1900
Leiaixin Yang, Yinong Li, Peiran Ding, Parsa Zamankhan, John G. Cherng
Abstract Brake squeal is an instability issue with many parameters. This study attempts to assess the effect of thermal load on brake squeal behavior through finite element computation. The research can be divided into two parts. The first step is to analyze the thermal conditions of a brake assembly based on ANSYS Fluent. Modeling of transient temperature and thermal-structural analysis are then used in coupled thermal-mechanical analysis using complex eigenvalue methods in ANSYS Mechanical to determine the deformation and the stress established in both the disk and the pad. Thus, the influence of thermal load may be observed when using finite element methods for prediction of brake squeal propensity. A detailed finite element model of a commercial brake disc was developed and verified by experimental modal analysis and structure free-free modal analysis.
2017-06-05
Technical Paper
2017-01-1901
Christian Glandier, Stefanie Grollius
Abstract This paper presents the application to full vehicle finite element simulation of a steady state rolling tire/wheel/cavity finite element model developed in previous work and validated at the subsystem level. Its originality consists in presenting validation results not only for a wheel on a test bench, but for a full vehicle on the road. The excitation is based on measured road data. Two methods are considered: enforced displacement on the patch centerline and enforced displacement on a 2D patch mesh. Finally the importance of taking the rotation of the tire into account is highlighted. Numerical results and test track measurements are compared in the 20-300 Hz frequency range showing good agreement for wheel hub vibration as well as for acoustic pressure at the occupant’s ears.
2017-06-05
Journal Article
2017-01-1902
Guan Qiao, Geng Liu, Zhenghong Shi, Yawen Wang, Shangjun Ma, Teik Lim
Abstract Actuator and roller screw mechanism are key components of electromechanical brake (EMB) system in automotive and aerospace industry. The inverted planetary roller screw mechanism (IPRSM) is particularly competitive due to its high load-carrying capacity and small assembly size. For such systems, friction characteristic and friction torque generated from rolling/sliding contacts can be an important factor that affects the dynamic performance as well as vibration behavior. This paper investigates the modeling and simulation of the EMB system in early design stage with special attention to friction torque modelling of IPRSM. Firstly, a step-by-step system model development is established, which includes the controller, servo motor, planetary gear train and roller screw mechanism to describe the dynamic behavior of the EMB system.
2017-06-05
Technical Paper
2017-01-1903
Masami Matsubara, Nobutaka Tsujiuchi, Tomohiko Ise, Shozo Kawamura
Abstract The tire is one of the most important parts, which influence the noise, vibration, and harshness of the passenger cars. It is well known that effect of rotation influences tire vibration characteristics, and earlier studies presented formulas of tire vibration behavior. However, there are no studies of tire vibration including lateral vibration on effect of rotation. In this paper, we present new formulas of tire vibration on effect of rotation using a three-dimensional flexible ring model. The model consists of the cylindrical ring represents the tread and the springs represent the sidewall stiffness. The equation of motion of lateral, longitudinal, and radial vibration on the tread are derived based on the assumption of inextensional deformation. Many of the associated numerical parameters are identified from experimental tests.
2017-06-05
Technical Paper
2017-01-1890
Xingyu Zhang, Bo Yang, Manchuang Zhang, Sanbao Hu
Abstract H-Bahn ("hanging railway") refers to the suspended, unmanned urban railway transportation system. Through the reasonable platform layout, H-Bahn can be easily integrated into the existing urban transit system. With the development of urban roads, the associated rail facilities can be conveniently disassembled, moved and expanded. The track beam, circuits, communication equipment, and sound insulation screen are all installed in a box-type track beam so that the system can achieve a high level of integration and intelligence. The carriage of the modern H-banh vehicle is connected with the bogies by two hanging devices. The vehicle is always running in the box-type track beam; therefore there are less possibilities of derailment. Consequently, the key work focuses on the running stability evaluation and curve negotiation performance analysis.
2017-06-05
Technical Paper
2017-01-1905
Kiran Patil, Javad Baqersad, Jennifer Bastiaan
Abstract Tires are one of the major sources of noise and vibration in vehicles. The vibration characteristic of a tire depends on its resonant frequencies and mode shapes. Hence, it is desirable to study how different parameters affect the characteristics of tires. In the current paper, experimental modal tests are performed on a tire in free-free and fixed conditions. To obtain the mode shapes and the natural frequencies, the tire is excited using a mechanical shaker and the response of the tire to the excitation is measured using three roving tri-axial accelerometers. The mode shapes and resonant frequencies of the tire are extracted using LMS PolyMax modal analysis. The obtained mode shapes in the two configurations are compared using Modal Assurance Criterion (MAC) to show how mode shapes of tires change when the tire is moved from a free-free configuration to a fixed configuration. It is shown that some modes of the tire are more sensitive to boundary conditions.
2017-06-05
Technical Paper
2017-01-1904
Tan Li, Ricardo Burdisso, Corina Sandu
Abstract Tire-pavement interaction noise (TPIN) is a dominant source for passenger cars and trucks above 40 km/h and 70 km/h, respectively. TPIN is mainly generated from the interaction between the tire and the pavement. In this paper, twenty-two passenger car radial (PCR) tires of the same size (16 in. radius) but with different tread patterns were tested on a non-porous asphalt pavement. For each tire, the noise data were collected using an on-board sound intensity (OBSI) system at five speeds in the range from 45 to 65 mph (from 72 to 105 km/h). The OBSI system used an optical sensor to record a once-per-revolution signal to monitor the vehicle speed. This signal was also used to perform order tracking analysis to break down the total tire noise into two components: tread pattern-related noise and non-tread pattern-related noise.
2017-06-05
Technical Paper
2017-01-1857
Joshua R. Goossens, William Mars, Guy Smith, Paul Heil, Scott Braddock, Jeanette Pilarski
Abstract Fatigue life prediction of elastomer NVH suspension products has become an operating norm for OEMs and suppliers during the product quoting process and subsequent technical reviews. This paper reviews a critical plane analysis based fatigue simulation methodology for a front lower control arm. Filled natural rubber behaviors were measured and defined for the analysis, including: stress-strain, fatigue crack growth, strain crystallization, fatigue threshold and initial crack precursor size. A series of four distinct single and dual axis bench durability tests were derived from OEM block cycle specifications, and run to end-of-life as determined via a stiffness loss criterion. The tested parts were then sectioned in order to compare developed failure modes with predicted locations of crack initiation. In all cases, failure mode was accurately predicted by the simulation, and predicted fatigue life preceded actual end-of-life by not more than a factor of 1.4 in life.
2017-06-05
Technical Paper
2017-01-1855
Ramakanta Routaray
Abstract The basic function of a motorcycle frame is somewhat similar to that of the skeleton in the human body, i.e. to hold together the different parts in one rigid structure. One of the major benefits (for a motorcycle enthusiast) of using an advanced frame design lies in the sporty handling characteristics of the bike. A well designed frame can add to the joy of riding a motorcycle as the bike would feel more stable, effortless, and confident around corners, in straight lines and while braking. A well approved modeling [2] techniques or adequate guide line principles have to be followed while designing the body and chassis in order to achieve the vibration within control. This paper depicts a methodological right approach (guide lines) while designing the body and chassis of a two wheeler in order to control noise and vibration of the body and chassis.
2017-06-05
Technical Paper
2017-01-1851
Taewook Yoo, Ronald W. Gerdes, Seungkyu Lee, Daniel Stanley, Thomas Herdtle, Georg Eichhorn
Abstract Several methods for evaluating damping material performance are commonly used, such as Oberst beam test, power injection method and the long bar test. Among these test methods, the Oberst beam test method has been widely used in the automotive industry and elsewhere as a standard method, allowing for slight bar dimension differences. However, questions have arisen as to whether Oberst test results reflect real applications. Therefore, the long bar test method has been introduced and used in the aerospace industry for some time. In addition to the larger size bar in the long bar test, there are a few differences between Oberst (cantilever) and long bar test (center-driven) methods. In this paper, the differences between Oberst and long bar test methods were explored both experimentally and numerically using finite element analysis plus an analytical method. Furthermore, guidelines for a long bar test method are provided.
2017-06-05
Technical Paper
2017-01-1879
Pranab Saha
Abstract Traditionally, the damping performance of a visco-elastic material is measured using the Oberst bar damping test, where a steel bar is excited using a non-contacting transducer. However, in an effort to reduce the weight of the vehicles, serious effort is put in to change the body panels from steel to aluminum and composite panels in many cases. These panels cannot be excited using a non-contacting transducer, although, in some cases, a very thin steel panel (shim) is glued to the vibrating bar to introduce ferrous properties to the bar so it can be excited. In the off highway vehicles, although the panels are made of steel, they are very thick and are difficult to excite using the Oberst bar test method. This paper discusses a measurement methodology based on mechanical impedance measurements and has the potential to be a viable/alternate test method to the Oberst bar testing. In the impedance method, the test bar is mounted to a shaker at the center (Center Point method).
2017-06-05
Technical Paper
2017-01-1829
Guillaume Loussert
Abstract The new fuel efficiency and emission standards have forced OEMs to put emphasis on different strategies such as engine downsizing, cylinder deactivation… Unfortunately these new technologies may lead to increased powertrain vibrations generated by the engine and transmitted to the chassis and the car cabin, such that their reduction or elimination has become a key topic for the automotive industry. The use of active engine mounts, acting directly on the fluid of an hydromount, or active vibration dampers, acting as an inertial mass-spring system, are very effective solutions, particularly when using electromagnetic based actuators. Nevertheless, all electromagnetic actuators technologies are not equals and the choice of such actuators must be considered carefully by taking into account the full performances and the overall cost of the solutions.
2017-06-05
Technical Paper
2017-01-1819
Cyril Nerubenko, George Nerubenko
Abstract The problem of crankshaft torsional vibrations for heavy car engines is important for the V8 engines. The paper describes the results of the dynamical study of the new patented Torsional Vibration Dampers mounted on a crankshaft in V8 engines. Design and structure of Torsional Vibration Damper is based on author’s US Patent 7,438,165 having the control system with instantaneous frequencies tuner for all frequencies of running engine. Analysis and disadvantages of conventional rubber and viscous Crank Dampers are shown. The focus of the study is on Torsional Vibration Damper having the mechanical self-tuning structure applicable for V8 engines. Mathematical model based on the system of ordinary differential equations describing the rotation and vibration of mechanical components has been used for the analysis of the dynamic behavior of V8 engine crankshaft system having proposed Torsional Vibration Damper.
2017-06-05
Technical Paper
2017-01-1837
Paul R. Donavan, Carrie Janello
Abstract Acoustic beamforming was used to localize noise sources on heavy trucks operating on highways in California and North Carolina at a total of 20 sites. Over 1,200 trucks were measured under a variety of operating conditions, including cruise on level highways, on upgrades, down degrades, low speed acceleration, and for various speeds and pavements. The contours produced by the beamforming measurements were used to identify specific source contributions under these conditions and for a variety of heavy trucks. Consistently, the highest noise levels were seen at the tire-pavement interface, with lesser additional noise radiated from the engine compartment. Noise from elevated exhaust stacks was only documented for less than 5% of the trucks measured. The results were further reduced to produce vertical profiles of noise levels versus height above the roadway. The profiles were normalized to the highest noise level at ground level.
2017-06-05
Technical Paper
2017-01-1833
Bonan Qin, Jue Yang, Xinxin Zhao
Abstract Articulated engineering vehicle travels on complex road, its working condition is bad and because of the non-rigid connection between the front and rear body, additional DOF is brought in and the transverse stiffness is relatively weak. When the articulated vehicle runs in a high speed along a straight line, it is easy to cause the transverse swing and the poor handling stability. If it is serious enough, it will lead to "snakelike" instability phenomenon. This kind of instability will increase driving resistance and tire wear, the lateral dynamic load and aggravate the damage of the parts. The vehicle will have a lateral migration of center of gravity (CG) when steering, which will lead a higher probability of rollover accident. A dynamic mathematical model for a 35t articulated truck with four motor-driven wheels was established in this paper, to study the condition for its stable driving and the influence of the vehicle structural parameters.
2017-06-05
Technical Paper
2017-01-1836
Fangfang Wang, Peter Johnson, Hugh Davies, Bronson Du
Abstract Whole-body vibration (WBV) is associated with several adverse health and safety outcomes including low-back pain (LBP) and driver fatigue. The objective of this study was to evaluate the efficacy of three commercially-available air-suspension truck seats for reducing truck drivers’ exposures to WBV. Seventeen truck drivers operating over a standardized route were recruited for this study and three commercially-available air suspension seats were evaluated. The predominant, z-axis average weighted vibration (Aw) and Vibration Dose Values (VDV) were calculated and normalized to represent eight hours of truck operation. In addition, the Seat Effective Amplitude Transmissibility (SEAT), the ratio of the seat-measured vibration divided by the floor-measured vibration, was compared across the three seats. One seat had significantly higher on-road WBV exposures whereas there were no differences across seats in off-road WBV exposures.
2017-05-30
Technical Paper
2017-01-5002
James Bradley Skarie
Abstract Antilock braking systems (ABS) are inherently limited by the static coefficient of friction (µ) between a vehicle’s tires and the road surface. This paper explores a unique active safety concept, Integrated Coefficient Enhancement (ICE), which works to improve ABS well beyond their present limits. The ICE concept was developed using a basic physics principle: to change µ between two surfaces, at least one of the surfaces must be altered in some way. By quickly deploying a specially designed tractive medium (TM) to aid in directional stability and braking, hazardous situations can be greatly mitigated. This paper describes the features and testing results of this TM and its aerodynamic-mechanical-electronic deployment apparatus. Under all slippery road conditions tested, the developed TM mitigated skidding, with improvements that ranged from 20% to several hundred percent, depending on conditions and deployment rates.
2017-04-11
Journal Article
2017-01-9177
N. Obuli Karthikeyan, R. Dinesh Kumar, V. Srinivasa Chandra, Vela Murali
Abstract In the modern automotive sector, durability and reliability are the most common terms. Customers are expecting a highly reliable product but at low cost. Any product that fails within its useful life leads to customer dissatisfaction and affects the reputation of the OEM. To eradicate this, all automotive components undergo stringent validation protocol, either in proving ground or in lab. This paper details on developing an accelerated lab test methodology for steering gearbox bracket using fatigue damage and reliability correlation by simulating field failure. Initially, potential failure causes for steering gearbox bracket were analyzed. Road load data was then acquired at proving ground and customer site to evaluate the cumulative fatigue damage on the steering gearbox bracket. To simulate the field failure, lab test facility was developed, reproducing similar boundary conditions as in vehicle.
2017-03-28
Technical Paper
2017-01-1480
Zhenfeng Wang, Mingming Dong, Yechen Qin, Feng Zhao, Liang Gu
Abstract The study of controllable suspension properties special in the characteristics of improving ride comfort and road handling is a challenging task for vehicle industry. Currently, since most suspension control requires the observation of unmeasurable state, how to accurately acquire the state of a suspension system attracts more attention. To solve this problem, a novel approach interacting multiple mode Kalman Filter (IMMKF) is proposed in this paper. Suspension system parameters are crucial for the performance of state observers. Uncertain suspension system parameters in various conditions, e.g. due to additional load, have significant effect on state estimation. Simultaneously, state transition among different models may be happened on the condition of varying system parameters.
2017-03-28
Technical Paper
2017-01-1483
Jia Mi, Lin Xu, Sijing Guo, Mohamed A. A. Abdelkareem, Lingshuai Meng
Abstract Systematic research on dynamic model, simulation analyses, prototype production and bench tests have been carried out in recent years on the most popular energy-harvesting shock absorbers-the mechanical motion rectifier (MMR), and the hydraulic-electromagnetic energy-regenerative shock absorber (HESA). This paper presents a novel application of the HESA into bogie system of railway vehicles. In order to study the differences of suspension performance and energy harvesting property between first suspension system and second suspension system of the application, simulation models are built in AMESim to make comparison studies on the different department suspensions caused by the nonlinear damping behaviors of the HESA. The simulation results show that the system can effectively reduce the impact between wheel and rail tracks, while maintaining good potential to recycle vibratory energy.
2017-03-28
Journal Article
2017-01-1482
Jens Dornhege, Simon Nolden, Martin Mayer
Abstract The layout of a vehicle steering system has to resolve a compromise. While it is important for lateral vehicle control to feel steering torque feedback of lateral tire to ground interaction, disturbing forces shall not be present in the feedback steering torque. These disturbing forces result from road irregularities, wheel rotor imbalance, suspension asymmetry caused by production tolerances, wear or impacts, and additional vehicle internal forces, e.g. the steered wheels also driven by the engine or braked. In general these disturbances are reduced by an optimization of the suspension geometry to decrease the impact of the unintended forces on the steering system. The remaining disturbance is controlled to an acceptable level via force feedback sensitivity calibration of the steering system, what in return influences the intended driver sensitivity to feel lateral tire forces.
2017-03-28
Technical Paper
2017-01-1478
Srinivas Kurna, Sajal Jain, Palish Raja, Laxman Vishwakarma
Abstract In an automobile, main function of the steering system is to allow the driver to guide the vehicle on a desired course. Steering system consists of various components & linkages. Using these linkages, the torque from steering wheel is transferred to tyre which results in turning of the vehicle. Over the life of vehicle, these steering components are subjected to various loading conditions. As steering components are safety critical parts in the vehicle, therefore they should not fail while running because it will cause vehicle breakdown. In commercial vehicle segment, vehicle breakdown means delay in freight delivery which results in huge loss to costumer. Therefore, while designing steering components one should consider all the possible loadings condition those are possible. But, it can’t be done through theoretical calculation. Therefore, physical tests have to be carried out to validate design of steering system, which is very costly & time-consuming process.
Viewing 1 to 30 of 8164