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Viewing 1 to 30 of 3076
2017-11-20
Technical Paper
2017-01-5021
Greg Suter, Lodewijk Wijffels, Oliver Nehls
This paper will detail the development of a Handling Controller designed to assist the driver in recovering from oversteer situations using an Active Front Steering (AFS) system. The AFS system uses an electric motor to provide a steering angle overlay to the driver’s steering input. This angle can be used to supplement countersteer during an oversteer event, and to rapidly remove countersteer when the sideslip is collapsing, preventing a fishtailing situation. Key factors considered in designing the system were functional safety considerations for potential sensor failures, and how to assist the driver without creating an unnatural feel or excessive torque feedback in the steering wheel. This system may be used to supplement brake stability controls, increasing stability levels with less harshness. The lessons learned from this application may also be used in designing autonomous steering systems to recover from oversteer situations.
2017-11-05
Technical Paper
2017-32-0039
Satoshi Itoh, Michiyasu Yamamoto
One of the fuel efficiency improvement policy of Small vehicle included Regenerative Braking System (JSAE 20139006 / SAE 2013-32-9006), but developed New Compact Hybrid System to realize further fuel efficiency improvement. The previous system has losses for the engine friction when deceleration energy is collected, but the new system realizes effective regeneration with separating the engine. The new system collect deceleration energy in decelerating time and coasting as well as the previous system, but the fuel consumption with the engine is minimized by running EV with the collected energy and realize further fuel efficiency improvement. In addition, the assist is also performed with collected energy, so both good efficiency and good accelerating performance are realized. This system adopts Auto Gear Shift® system (following, AGS) which is based on a manual transmission.
2017-10-08
Technical Paper
2017-01-2425
Ramit Verma, Ramdas R Ugale
Abstract On two wheelers, magneto/alternator generates either single/three phase AC power and Regulator Rectifier Unit (RRU) does regulated rectification to charge the battery. In order to face the requirements of 2-wheeler engine with respect to upcoming stringent regulations like electronic fuel injection (EFI), anti-lock braking system (ABS), automatic headlamp on (AHO) in emerging markets like India; vehicles demand more electrical power from batteries. This demands higher power from alternator and consequently from RRU. Requirement of higher output power presents challenges on regulator rectifier unit in terms of size, power dissipation management and reliability. In this paper, improved performance of MOSFET based RRU is discussed in comparison to Silicon Controlled Rectifier (SCR) based RRU. The motivation/benefits of MOSFET based design is described along with the thermal behavior and temperature coefficient performance of RRU with test results.
2017-10-08
Technical Paper
2017-01-2466
Graham Arnold
Abstract Regenerative braking is an important factor in improving hybrid electric vehicle efficiency. This paper proposes a new regenerative braking strategy that activates preemptively during a distracted driving scenario, before service brakes are utilized. The strategy uses onboard advanced driver assistance systems, such as forward facing radar, to detect when an object is approaching fast enough to enable regenerative braking in response. The proposed strategy is simulated on a full-vehicle model of a series plug-in hybrid electric vehicle. A driver model is developed to mimic the behavior of a distracted driver through delayed response time to the changing speed of a lead vehicle. Multiple trials are simulated using different combinations of existing regenerative braking strategies along with the proposed strategy. Results show that a preventative regenerative braking control strategy can recuperate significant amounts of energy while also improving vehicle safety.
2017-10-08
Technical Paper
2017-01-2455
Vikram Chopra
Abstract This paper reports on the design of a synchronizer brake based on permanent magnets, capable of braking with an active zero-slip load. Eddy-current brakes are widely used in automation and transportation applications; however, their use is limited by the rotor speed. For low-speed and high-torque applications, designs based on permanent magnets are better suited. Zero-slip braking torque is increased by the use of permanent magnets but, consequently, so is the cogging torque. At first, the synchronizer brake was designed with 16 surface magnets on the rotor. However, in order to reduce the permanent magnet mass, the rotor was re-designed with half the number of surface magnets. This novel design helped lower cogging torque and fabrication costs. Simulation of the design, using the 3D transient with motion solver in commercial finite element software, showed promising results.
2017-09-23
Technical Paper
2017-01-1964
Xiangkun He, Xuewu Ji, Kaiming Yang, Yulong Liu, Jian WU, Yahui Liu
Abstract Highway traffic safety has been the most serious problem in current society, statistics show that about 70% to 90% of accidents are caused by driver operational errors. The autonomous emergency braking (AEB) is one of important vehicle intelligent safety technologies to avoid or mitigate collision. The AEB system applies the vehicle brakes when a collision is eminent in spite of any reaction by the driver. In some technologies, the system forewarns the driver with an acoustic signal when a collision is still avoidable, but subsequently applies the brakes automatically if the driver fails to respond. This paper presents the development and implementation of a rear-end collision avoidance system based on hierarchical control framework which consists of threat assessment layer, wheel slip ratio control layer and integrated-electro-hydraulic brake (IEHB) actuator control layer.
2017-09-23
Technical Paper
2017-01-1996
Zhichao Lin, Xuexun Guo, Xiaofei Pei, Bo Yang, Yanggang Zhang
Abstract Dynamic modeling and state estimation are significant in the trajectory tracking and stability control of the intelligent vehicle. In order to meet the requirement of the stability control of the eight-in-wheel-motor-driven intelligent vehicle, a full vehicle dynamics model with 12 degrees of freedom, including the longitudinal, lateral, yaw and roll motion of the body, and rotational motion of 8 wheels, is established for the research of the intelligent vehicle in this paper. By simulation with MATLAB/SIMULINK and by comparison with the TruckSim software, the reliability and practicality of the dynamics model are verified. Based on the established dynamics model, an extended Kalman filter (EKF) state observer is proposed to estimate the vehicle sideslip angle, roll angle and yaw rate, which are the key parameters to the stability control of the intelligent vehicle.
2017-09-23
Technical Paper
2017-01-1993
Daoyuan Sun, Xiaofei Pei, Xu Hu, Hao Pan, Bo Yang
Abstract This paper presents a Driver-In-the-Loop (DIL) bench test system for development of ESC controller. The real-time platform is built-up based on NI/PXI system and the real steering/throttle/braking actuator. In addition, the CarSim provides the vehicle model and the animator for virtual driving environment. A hierarchical ESC controller is proposed in MATLAB/Simulink then download into PXI. In the upper motion controller, the sliding mode theory is adopted and the logic threshold algorithm is used in the lower slip controller. Finally, ESC test is implemented under typical conditions by DIL and Model-In-the-Loop (MIL). The results show that, DIL could make up the shortage of driver model which can’t accurately simulate the emergency response of real driver. Therefore, DIL test could verify the ESC controller more accurately and effectively with considering the human-vehicle-road environment.
2017-09-23
Technical Paper
2017-01-2001
Xin Li, Lixin Situ, Yongqiang Yu, Feng Chen
Abstract Research and development of autonomous functions for a road vehicle become increasingly active in recent years. However, the vehicle driving dynamics performance and safety are the big challenge for the development of autonomous vehicles especially in severe environments. The optimum driving dynamics can only be achieved when the traction torque on all wheels can be influenced and controlled precisely. In this study, we present a novel approach to this problem by designing an advanced torque vectoring controller for an autonomous vehicle with four direct-drive in-wheel motors to generate and control the traction torque and speed quickly and precisely, thus to improve the stability and safety of the autonomous vehicle. A four in-wheel motored autonomous vehicle equipped with Radar and camera is modelled in PanoSim software environment. Vehicle-to-Vehicle (V2V) communication is used in this software platform to avoid collision.
2017-09-23
Technical Paper
2017-01-2010
Junfeng Yang, Michael Ward, Jahangir Akhtar‎
Abstract The Connected and Autonomous Vehicles (CAVs) promise huge economic, social and environmental benefits. The autonomous vehicles supposed to be safer than human drivers. However, the advanced systems and complex levels of automation could also bring accidents by tiny faults of hardware or errors of software. To achieve complete safety, a safety case providing guidance on the identification and classification of hazardous events, and the minimization of these risks needs to be developed throughout the entire development lifecycle process of CAVs. A comprehensible and valid safety case has to employ appropriate safety approaches complying with the automotive functional safety requirements in ISO 26262.
2017-09-17
Technical Paper
2017-01-2528
Seongjoo Lee, JeSung Jeon, JooSeong Jeong, Byeongkyu Park, ShinWook Kim, ShinWan Kim, Seong Kwan Rhee, Wan Gyu Lee, Young sun Cho
It is widely believed or speculated that higher pad compressibility leads to reduced brake squeal and that caliper design can affect brake squeal. After encountering anecdotal contradictory cases, this investigation was undertaken to systematically generate basic data and clarify the beliefs or speculations. In order to adjust pad compressibility, it is common to modify pad molding temperatures, pressures and times, which in addition to changing the compressibility, changes friction coefficient and physical properties of the pad at the same time. In order to separate these two effects, NAO disc pads were prepared under the same molding conditions while using different thicknesses of the underlayer to achieve different compressibilities, thus changing the compressibility only without changing the friction coefficient and physical properties of the pad.
2017-09-17
Technical Paper
2017-01-2535
Yongbing Xu, Binyu Mei, Longjie Xiao, Wanyang XIA, Gangfeng Tan
Abstract The continuous braking for the brake drum will cause the brake thermal decay when the heavy truck is driving down the long slope in the mountain areas. It reduces the heavy truck’s braking performance and the braking safety. The engine braking and the hydraulic retarder braking both consume the kinetic energy of the heavy truck and can assist the truck driving in the mountain areas. This research proposes a combined hill descent braking strategy for heavy truck based on the recorded information of the slopes to ensure the braking safety of the heavy truck. The vehicle dynamic model and the brake drum temperature rising model are established to analyze the drum’s temperature variation during the downhill progress of the heavy truck. Then based on the slope information, the combined braking temperature variation is analyzed considering the characteristics of the engine braking, the drum braking and the hydraulic retarder braking.
2017-09-17
Technical Paper
2017-01-2530
Georg Peter Ostermeyer, Johannes Otto, Seong Kwan Rhee
Abstract The dynamics and, in particular, the NVH phenomena in brakes are still in the focus of research. Recent investigations of for example Rhee et al. show two principal vibrational forms of the linings on the rotor [1]. The first form is characterized by vibrations where both linings are in-phase (minimal differential torque between the inner pad and the outer pad). This produces in-plane vibrations of the rotor and results in high-frequency squealing events in the brake. The second form is an antiphase vibration of the brake linings with respect to each other (increased differential torque between the inner pad and the outer pad). This produce directly out-of-plane vibrational modes of the disc, which results in lower-frequency caliper and rotor oscillations. One hypothesis is that different wear densities of the linings essentially characterize the two vibrational modes.
2017-09-17
Technical Paper
2017-01-2531
Georg Peter Ostermeyer, Bastian Recke
Abstract In recent years, characteristic structures in the boundary layer of high-load contacts such as brakes have been reported, which have an important impact on the dynamics of the tribological contact. Usually, local assumptions concerning the friction of these patches are used to reach global conclusions about the brake system. Several numerical methods (e.g. Cellular Automata) have been developed which make use of such assumptions. The validation of these methods through measured data tends to be laborious and costly. Sprag-Slip elements are friction elements which are typically considered to exclusively undergo static friction. Such elements have been sporadically utilized towards describing friction in brake applications. In this paper, many locally distributed Sprag-Slip elements are used to model the global dynamics of braking friction. The results show good agreement with the measured characteristics of brakes.
2017-09-17
Technical Paper
2017-01-2491
Baskar Anthonysamy, Arun Kumar Prasad, Babasaheb Shinde
Abstract Automotive industry has led to constant production innovation among manufactures. This has resulted in the reduction of the life cycle of the design philosophies and design tools. One of the performance factors that have continues to challenge automotive designer is to design and fine tune the braking performance with low cost and short life cycle. Improvement in braking performance and vehicle stability can be achieved through the use of braking systems whosebrake force distribution is variable. Braking force distribution has an important and serious role in thevehicle stopping distance and stability. In this paper a new approach will be presented to achieve the braking forcedistribution strategy for articulated vehicles. For this purpose, the virtual optimization process has beenimplemented.
2017-09-17
Technical Paper
2017-01-2490
Qianjin Yang, Baozhi Zhang, Kangrong Ding, Liqiang Song
Abstract A brake disc is one of the most critical components in modern vehicle’s brake systems; hence, thorough validation of its performances in the development process by simulations, rig and vehicle tests is essential. In this paper, a disc brake system under a constant braking torque is analyzed using finite element method, and the stress and strain in a rotating ventilated brake disc employed are studied comprehensively. From detailed examination of the stress distribution and the cyclic stress history, it is found that the maximum stress in the rotating brake disc under the constant mechanical loading only occurs at some specified locations; and the stress history is multiaxial and non-proportional. These findings will help, as guidelines, to develop suitable evaluation tools for the strength and the fatigue of the brake discs; to setup proper laboratory test procedures and equipment; and to design strong and durable brake discs.
2017-09-17
Technical Paper
2017-01-2489
Christian Ball, Li Lee, Weicherng Wang
Abstract The standard method for using FEA to predict and eliminate brake squeal has been to use complex eigenvalue analysis (CEA). Energy flow analysis has been adapted for use with FEA for brake squeal as an alternate mechanism for squeal prediction. This paper demonstrates an implementation of energy flow analysis with commercially available FEA software. The approach leverages the ability of commercial FEA solvers to obtain a quasi-static, pre-loaded brake model, as well as their eigenvalue extraction algorithms to create a modal space for energy flow calculations. The modal spaces as well as the pre-loaded stiffness matrix are then utilized to calculate energy flow values between nearby system modes. Three case studies are presented that compare the results of CEA and energy flow to different systems and countermeasures adopted to reduce noise occurrence in physical testing.
2017-09-17
Technical Paper
2017-01-2488
Manuel Pürscher, Peter Fischer
Abstract Vehicle road tests are meaningful for investigations of creep groan noise. However, problems in reproducing experiments and partly subjective evaluations may lead to imprecise conclusions. This work proposes an experimental test and evaluation procedure which provides a precise and objective assessment of creep groan. It is based on systematic corner test rig experiments and an innovative characterization method. The exemplary setup under investigation consisted of a complete front wheel suspension and brake system including all relevant components. The wheel has been driven by the test rig’s drum against a brake torque. The main parameters within a test matrix were brake pressure and drum velocity. Both have been varied stepwise to scan the relevant operating range of the automobile corner system for potential creep groan noise. Additionally, the experiments were extended to high brake pressures, where creep groan cannot be observed under road test conditions.
2017-09-17
Technical Paper
2017-01-2495
Andrew M. Visser, Scott Severnak
Abstract California and Washington recently passed legislation to limit certain constituents in brake pad friction materials. As part of the California (CA) legislation enacted in 2010, brake pad manufacturers need to perform an alternative assessment to identify potentially safer environmental and toxicological choices for future friction material production. Copper, chromium VI-salts, lead, cadmium, mercury, and other compounds have been identified as potentially unsafe to the environment. This paper contains the methodology behind an objective and comprehensive alternative assessment to quantify the ecological impact of friction materials. Utilizing raw material specific Chemical Abstracts Service (CAS) numbers and their associated toxicological reference values (TRVs), this newly defined method estimates the total toxicological impact of finished friction materials on both the environment and on a human carcinogenic level to allow the manufacturer to screen greener alternatives.
2017-09-17
Technical Paper
2017-01-2494
Severin Huemer-Kals, Manuel Pürscher, Peter Fischer
Abstract Complex Eigenvalue Analysis (CEA) is widely established as a mid- to high-frequency squeal simulation tool for automobile brake development. As low-frequency phenomena like creep groan or moan become increasingly important and appropriate time-domain methods are presently immature and expensive, some related questions arise: Is it reasonable to apply a CEA method for low-frequency brake vibrations? Which conditions in general have to be fulfilled to evaluate a disk brake system’s noise, vibration and harshness (NVH) behavior by the use of CEA simulation methods? Therefore, a breakdown of the mathematical CEA basis is performed and its linear, quasi-static approach is analyzed. The mode coupling type of instability, a common explanation model for squeal, is compared with the expected real world behavior of creep groan and moan phenomena.
2017-09-17
Technical Paper
2017-01-2493
Sivakumar Palanivelu, Jeevan Patil, Ajit Kumar Jindal
Abstract Apart from being an active safety system the brake system represents an important aspect of the vehicle dynamics. The vehicle retardation and stopping distance completely depend upon the performance of brake system and the functionality of all components. However, the performance prediction of the entire system is a challenging task especially for a complex configuration such as multi-axial vehicle applications. Furthermore, due to its complexity most often the performance prediction by some methods is limited to static condition. Hence, it is very important to have equivalent mathematical models to predict all performance parameters for a given configuration in all different conditions This paper presents the adopted system modelling approach to model all the elements of the pneumatic brake system such as dual brake valve, relay valve, quick release valve, front and rear brake actuators, foundation brake etc.
2017-09-17
Technical Paper
2017-01-2492
Dejian Meng, Ziyi Wang, Lijun Zhang, Zhuoping Yu
Abstract In this paper, the initial disc thickness variation (DTV) of a ventilated disc in automotive brake system is modeled as sinusoidal function of the second order. The transient thermomechanical coupling properties of the brake system is simulated using finite element (FE) modeling. The system models and results were verified by a thermomechanical coupling test of a disc brake conducted on a brake dynamometer. By using varied evaluation indexes such as the temperature distribution, the normal stress and the elastic deformation of disc surfaces, the influences of the initial DTV and its direction as well as its amplitude on the thermomechanical coupling characteristics were analyzed.
2017-09-17
Technical Paper
2017-01-2487
Yasuyuki Kanehira, Yusuke Aoki, Yukio Nishizawa
Abstract Brake squeal is uncomfortable noise that occurs while braking. It is an important issue for automobile quality to prevent brake products from squealing. Brake shims are widely used to reduce squeal occurrence rate. In particular, laminated shims can effectively suppress squeal via the viscoelastic damping of an adhesive layer. However, there are cases where the damping performance at low temperature and the durability performance at high temperature deteriorate. In that regard, we thought of applying frictional damping to shims instead of relying on a temperature-sensitive adhesive layer. To study the application of frictional damping for shims, it is necessary to clarify the characteristics thereof. In order to quantify the damping performance of shims, loss factor has been generally measured with a bending mode tester. However, the influence of friction cannot be evaluated because it is measured under pressure-free condition.
2017-09-17
Technical Paper
2017-01-2486
Kyung Jae Lee, Dong Won Kim, Daekyung Ko
Abstract Brake grinding noise is caused by the friction of the disc and pads. The friction generates vibration and it transmits to the body via the chassis system. We called it structure-borne noise. To improve the noise in the vehicle development, the aspects of chassis or body's countermeasure occurs many problems, cost and time. In this reason many brake companies try to make solution with brake system, like brake pad materials or disc surface condition. However the countermeasures of excitation systems also have a lot of risk. It could be occurred side-effects of braking performance, and need to re-verify brake noise like Creep-groan, Groan, Squeal, Judder and so on. For this reason, it is essential to make a robust chassis system in the initial development stage of the vehicle for the most desirable grinding noise-resistant vehicle. This paper is about rear brake grind noise path analysis and countermeasure of chassis system. There are two steps to analysis.
2017-09-17
Technical Paper
2017-01-2485
Tarun Teja Mallareddy, Peter Blaschke, Sarah Schneider, Daniel J. Alarcón
Abstract Brake squeal is an NVH issue experienced by brake systems and vehicle manufacturers for decades. This leads to customer dissatisfaction and the questioning of the quality of the brake system. Advanced testing tools, design modification, dynamometer testing, vehicle validation etc., are performed to study, analyze and eliminate this problem. But still it continues to exist nowadays. One of the most important reasons is the complexity of the brake pad having non-linear material properties. Therefore, it is imperative to understand the behavior of the brake pad in terms of its dynamic properties (eigenfrequencies, damping and mode shapes) under varying boundary conditions. Experimental Modal Analysis (EMA) is used to study the dynamic properties of any structure and is generally performed under free-free boundary conditions. An approach to study brake pads under pressure condition is a step towards reality, as brake pads squeal only during braking events.
2017-09-17
Technical Paper
2017-01-2484
Yoshiyuki Yamaguchi, Tsuyoshi Kondo
Abstract Previous studies have shown that the disc vibration mode during braking noise is not always the same and there are some types of mode. Until now, disc brake noise studies are reported regarding out of plane noise primarily, and there are many noise countermeasure methods. On the other hand, there is short research history of “Inplane mode noise” which disc vibrates to circumstance direction with extension and contraction movement. Therefore, there are few studies which are explained the noise mechanism in detail in the view point of pad. In this report, we discuss energy which flows into pad surface at inplane noise braking and focused friction force variation by the surface pressure change especially. The inflow energy was calculated by the pad’s displacement of disc rotating direction(ΔX) and pad thickness variation(Δh) which is acquired by 3D scanning laser Doppler measurement system. This technique was made in reference to the past research.
2017-09-17
Technical Paper
2017-01-2507
Matthias Hoch, Michal Kaczmarek, Markus Ahr
Abstract The demand for zinc-nickel coatings continuously increases in the automotive industry due to their high corrosion protection as well as superior wear and heat resistance compared to pure zinc platings. The state-of-the-art plating systems in the brake caliper industry are acid zinc-nickel electrolytes, as only they allow for direct plating on cast iron. Cast iron is the most common base material for the production of automotive brake components due to excellent mechanical and thermal properties. Well suited coatings will preserve the functional properties and provide additional advantages like improved corrosion protection and homogeneous and long lasting appearance. Consistently increasing quality demands, extended warranty periods and cost pressure lead to further developments and force the industry to look for new solutions.
2017-09-17
Technical Paper
2017-01-2508
Xianyao Ping, Shengguang Xiong, Gangfeng Tan, Jialiang Liu
Abstract Using friction brakes for long time can increase easily its temperature and lower vehicle brake performance in the downhill process. The drivers' hysteretic perception to future driving condition could mislead them to stop untimely the engine brake, and some other auxiliary braking devices are designed to increase the brake power for reduction of the friction brake torque. The decompression engine brake has complex structure and high cost, and the application of eddy current retarder or hydraulic retarder on the commercial vehicles is mainly limited to their cost and mass. In this paper, an innovative brake guidance system for commercial vehicles with coordinated friction brakes and engine brake is introduced to guide the drivers to minimize the use of the friction brakes on the downhill with consideration of future driving conditions, which is aimed at releasing the engine brake potential fully and controlling the friction brake temperature in safe range.
2017-09-17
Technical Paper
2017-01-2505
Mahesh Shridhare, Santosh Sonar, Manish Ranawat, Ajit Kumar Jindal
Abstract This paper explains a method to estimate and reduce brake pulling of vehicles due to force difference between RH and LH brake during straight ahead braking. One of the cause of brake pulling during straight ahead braking is brake force difference between right and left brakes of front and rear axles. It is challenging to eliminate this unwanted pulling especially during panic braking in shorter wheelbase vehicles having high center of gravity (CG) and drum brake on all wheels. A mathematical model is developed to estimate amount of brake pulling from known parameters like brake force, tire properties, steering geometry, suspension hard points, vehicle CG, scrub radius, castor angle etc. Vehicle tests were conducted to measure amount of brake pulling and close correlation was observed between vehicle test results and derived model.
2017-09-17
Technical Paper
2017-01-2506
Saikiran Divakaruni, HT Chang
Abstract Friction material back plate design, manufacturing and consistent quality are some of the key attributes for better brake performance. Historically, the auto industry’s focus on back plate quality has been limited to drawing dimensions. Recently, vehicle manufacturers across the globe are tightening caliper performance criteria to achieve near zero drag for fuel consumption regulations and improved NVH to attract end customers. To meet these new stringent requirements, friction and back plate suppliers need to focus, in more detail, on how to improve the backing plate quality and better understand the interface characteristics of back plate/pad assembly to caliper performance. While many key characteristics of the back plate were identified in past assembly design process, there has been vague understanding to connect with caliper performance, thus, the definition of back plate quality has been limited to basic dimensional measurement.
Viewing 1 to 30 of 3076